Casing blank arrangement device

Abstract

The application relates to a casing blanking arrangement and belongs to the technical field of casing arrangement, which comprises a supporting plate, a blanking guide rail, two air cylinders, an X-axis orientation mechanism and a Y-axis orientation mechanism. The X-axis orientation mechanism and the Y-axis orientation mechanism are arranged, the first motor in the X-axis orientation mechanism drives the first rotating shaft to rotate, then the first horizontal block and the first poking column are driven to move, the first poking column moves in the first groove of the horizontal plate, the horizontal plate is pushed to slide on the first sliding seat along the X-axis direction, then the second motor in the Y-axis orientation mechanism drives the second rotating shaft to rotate, the second horizontal block and the second poking column are driven to move, then the second poking column moves in the second groove of the vertical plate, the vertical plate is pushed to slide on the second sliding seat along the Y-axis direction, so that the position of the storage box can be accurately adjusted, and the motor accessories on the blanking guide rail can be accurately dropped into the corresponding partition plate area of the storage box.

Description

Technical Field

[0001] This application relates to the field of housing arrangement technology, and in particular to housing unloading and arrangement device. Background Technology

[0002] The housing is a motor half-housing. As a key component in the housing unloading and arrangement device, the motor half-housing mainly protects the core components inside the motor, such as the stator and rotor, from the intrusion of external dust, moisture and other impurities. At the same time, it supports and fixes the internal structure of the motor.

[0003] Regarding the aforementioned technologies, existing methods often suffer from inconsistent placement of motor parts when placing them in batches. This lack of uniformity can easily cause problems during the unloading process, especially when parts shift during transport or descent. This can lead to collisions between parts, causing physical damage and affecting product quality. It can also disrupt the production process, reducing efficiency. Furthermore, the frequent occurrence of shifts undoubtedly increases uncertainty and risk in the production process, threatening the stable operation of the production line. Utility Model Content

[0004] The purpose of this application is to provide a housing unloading and arrangement device, which has the advantage of arranging and placing a batch of motor parts, and solves the problems mentioned in the background art.

[0005] The casing unloading and arranging device provided in this application adopts the following technical solution: it includes a support plate, a feeding guide rail, two cylinders, an X-axis orientation mechanism and a Y-axis orientation mechanism. The X-axis orientation mechanism includes a load-bearing plate fixedly connected to the top of the two cylinders. Two first slides are fixedly connected to the top of the load-bearing plate. Two first support seats are slidably connected to the top of each of the two first slides. A horizontal plate is fixedly connected to the top of the two sets of first support seats. A first support block is fixedly connected to the top of the load-bearing plate. A first motor is fixedly installed on the top of the first support block. A first rotating shaft is fixedly connected to the top of the output shaft of the first motor. A first horizontal block is fixedly connected to the surface of the first rotating shaft. A first actuating column is fixedly connected to the top of the first horizontal block. Several first grooves are opened on the side of the horizontal plate. The first actuating column can be located inside the first groove and push the horizontal plate. The Y-axis orientation mechanism includes two second slide blocks fixedly connected to the top of the horizontal plate. Each of the two second slide blocks has two second support seats slidably connected to its top. A vertical plate is fixedly connected to the top of the two sets of second support seats. A second support block is fixedly connected to the side of the horizontal plate. A second motor is fixedly installed on the top of the second support block. A second rotating shaft is fixedly connected to the top of the output shaft of the second motor. A second horizontal block is fixedly connected to the surface of the second rotating shaft. A second actuating column is fixedly connected to the top of the second horizontal block. Several second grooves are provided on the side of the vertical plate. The second actuating column can be located inside the second groove and push the vertical plate. A storage box is fixedly connected to the top of the vertical plate. A storage box is placed inside the storage box. Several partitions are fixedly connected inside the storage box. The feeding guide rail is located at the top of the storage box. By adopting the above technical solution, and by setting up X-axis and Y-axis orientation mechanisms, the first motor in the X-axis orientation mechanism drives the first rotating shaft to rotate, thereby driving the first horizontal block and the first actuating column to move. Then, the first actuating column moves in the first groove of the horizontal plate, pushing the horizontal plate to slide along the X-axis direction on the first slide block. Subsequently, the second motor in the Y-axis orientation mechanism drives the second rotating shaft to rotate, driving the second horizontal block and the second actuating column to move. Then, the second actuating column moves in the second groove of the vertical plate, pushing the vertical plate to slide along the Y-axis direction on the second slide block. This allows for precise adjustment of the position of the storage box, ensuring that the motor parts on the unloading guide rail accurately fall into the corresponding partition area of ​​the storage box inside the storage box. This achieves the effect of accurately arranging and placing batches of motor parts, avoiding the problem of misalignment during transmission or falling caused by inconsistent placement of motor parts, reducing collisions between parts, ensuring product quality, reducing uncertainty and risk in the production process, ensuring stable operation of the production line, and improving production efficiency.

[0006] Preferably, two cylinders are fixedly installed on the top of the support plate, an L-shaped plate is fixedly connected to the side of the support plate, and a PLC programmable controller is fixedly installed on the top of the L-shaped plate. By adopting the above technical solution and setting two cylinders, the internal rod can be pushed to push the load-bearing plate, thereby achieving the purpose of adjusting the height of the storage box. The L-shaped plate provides a stable installation position for the PLC programmable controller. Subsequently, the PLC programmable controller can accurately control the entire casing unloading and arranging device. According to the preset program and parameters, it can automatically adjust the action of the cylinders, the operation of the X-axis orientation mechanism and the Y-axis orientation mechanism, realize the automated operation of the device, and improve production efficiency and arranging accuracy.

[0007] Preferably, a plurality of support legs are fixedly connected to the bottom of the support plate, and a silicone pad is fixedly connected to the bottom of the support legs; By adopting the above technical solution and setting up several support legs, a stable support foundation can be provided for the entire device, ensuring that the casing unloading and arranging device remains stable during operation and will not shift or tilt due to external forces or its own vibration. The setting of silicone pads enhances the stability of the device, effectively absorbing and dispersing the minor vibrations generated during the operation of the device.

[0008] Preferably, limit blocks are fixedly connected to both sides of the first slide and the second slide; By adopting the above technical solution and setting limit blocks, the travel range of the first and second slides during the sliding process can be effectively limited, preventing them from deviating from the predetermined track due to excessive sliding. This ensures the stability and safety of the entire housing unloading and arrangement device during operation and avoids equipment failures or production accidents that may be caused by slide derailment.

[0009] Preferably, a plurality of auxiliary rods are fixedly connected to the top of the support plate, the load-bearing plate is slidably connected to the surface of the auxiliary rods, and a round block is fixedly connected to the top of the auxiliary rods; By adopting the above technical solution and setting several auxiliary rods, a stable sliding track can be provided for the load-bearing plate, ensuring that the load-bearing plate remains stable during movement and avoiding swaying or deviation. The round block at the top of the auxiliary rod effectively prevents the load-bearing plate from slipping off the auxiliary rod during the sliding process.

[0010] Preferably, the bottom of the storage box is lined with a sponge layer, and the top of the storage box is fixedly connected with two handles; By adopting the above technical solution and setting a sponge layer, the casing that falls into the storage box can be cushioned and protected, avoiding damage to the casing caused by direct impact. The two handles on the top of the storage box make it easier for staff to move and pick up the storage box, improving the convenience of operation.

[0011] Preferably, a fixing block is fixedly connected to the inner wall side of the storage box, and a camera is fixedly installed on the top of the fixing block; By adopting the above technical solution, and by setting a fixed block and installing a camera on its top, the material dropping situation inside the storage box can be monitored in real time. This allows staff to understand the arrangement status of the casing in a timely manner and react quickly when abnormalities occur, which helps to improve the working efficiency and reliability of the entire casing dropping and arranging device.

[0012] Preferably, a buzzer is fixedly installed on the side of the storage box; By adopting the above technical solution and setting up a sounder, when there is excessive accumulation of casing inside the storage box or abnormal material discharge, the sounder can promptly sound an alarm to remind staff to come and check and handle the situation.

[0013] In summary, this application includes at least one of the following beneficial technical effects: This casing unloading and arranging device, through the setting of X-axis and Y-axis orientation mechanisms, enables the first motor in the X-axis orientation mechanism to drive the first rotating shaft to rotate, thereby driving the first horizontal block and the first actuating column to move. Then, the first actuating column moves in the first groove of the horizontal plate, pushing the horizontal plate to slide along the X-axis direction on the first slide block. Subsequently, the second motor in the Y-axis orientation mechanism drives the second rotating shaft to rotate, driving the second horizontal block and the second actuating column to move. Then, the second actuating column moves in the second groove of the vertical plate, pushing the vertical plate to slide along the Y-axis direction on the second slide block. This can accurately adjust the position of the storage box, so that the motor parts on the unloading guide rail accurately fall into the corresponding partition area of ​​the storage box inside the storage box. This achieves the effect of accurate arrangement and placement of batches of motor parts, avoiding the problem of misalignment during transmission or falling caused by inconsistent placement posture of motor parts, reducing collisions between parts, ensuring product quality, reducing uncertainty and risk in the production process, ensuring stable operation of the production line, and improving production efficiency. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall front view structure of this application; Figure 2 This is a front view schematic diagram of the X-axis orientation mechanism in this application; Figure 3 This is a side view of the Y-axis orientation mechanism in this application. Figure 4 for Figure 1 Top view of the storage box structure; Figure 5 for Figure 2 Enlarged structural diagram at point A in the middle.

[0015] In the picture: 1. Support plate; 2. Feeding guide rail; 3. Cylinder; 4. X-axis orientation mechanism; 401. Load-bearing plate; 402. First slide; 403. First support base; 404. Horizontal plate; 405. First support block; 406. First motor; 407. First horizontal block; 408. First actuating column; 409. First groove; 410. First rotating shaft; 5. Y-axis orientation mechanism; 501. Second slide; 502. Second support base; 503. Vertical plate; 504. 505. Second support block; 506. Second motor; 507. Second rotating shaft; 508. Second horizontal block; 509. Second actuating column; 5000. Second groove; 6. Storage box; 7. Support leg; 8. Silicone pad; 9. Limiting block; 10. Auxiliary rod; 11. Round block; 12. L-shaped plate; 13. PLC programmable controller; 14. Storage box; 15. Divider; 16. Sponge layer; 17. Handle; 18. Fixing block; 19. Camera; 20. Sounder. Detailed Implementation

[0016] The following is in conjunction with the appendix Figure 1 -Appendix Figure 5 This application will be described in further detail below.

[0017] Example 1: Housing material feeding and arranging device, refer to Figure 2 , Figure 3 , Figure 4 and Figure 5 The device includes a support plate 1, a feeding guide rail 2, two cylinders 3, an X-axis orientation mechanism 4, and a Y-axis orientation mechanism 5. The X-axis orientation mechanism 4 includes a load-bearing plate 401 fixedly connected to the top of the two cylinders 3. Two first slides 402 are fixedly connected to the top of the load-bearing plate 401. Two first support seats 403 are slidably connected to the top of each of the two first slides 402. A horizontal plate 404 is fixedly connected to the top of the two sets of first support seats 403. A first support block 405 is fixedly connected to the top of the load-bearing plate 401. A first motor 406 is fixedly installed on the top of the first support block 405. A first rotating shaft 410 is fixedly connected to the top of the output shaft of the first motor 406. A first horizontal block 407 is fixedly connected to the surface of the first rotating shaft 410. A first actuating column 408 is fixedly connected to the top of the first horizontal block 407. Several first grooves 409 are opened on the side of the horizontal plate 404. The first actuating column 408 can be located inside the first groove 409 and push the horizontal plate 404. The Y-axis orientation mechanism 5 includes two second slide blocks 501 fixedly connected to the top of the horizontal plate 404. Two second support seats 502 are slidably connected to the top of each of the two second slide blocks 501. A vertical plate 503 is fixedly connected to the top of the two sets of second support seats 502. A second support block 504 is fixedly connected to the side of the horizontal plate 404. A second motor 505 is fixedly installed on the top of the second support block 504. A second rotating shaft 506 is fixedly connected to the top of the output shaft of the second motor 505. A second horizontal block 507 is fixedly connected to the surface of the second rotating shaft 506. A second actuating column 508 is fixedly connected to the top of the second horizontal block 507. Several second grooves 509 are opened on the side of the vertical plate 503. The second actuating column 508 can be located inside the second groove 509 and push the vertical plate 503. A storage box 6 is fixedly connected to the top of the vertical plate 503. A storage box 14 is placed inside the storage box 6, and several partitions 15 are fixedly connected inside the storage box 14. The feeding guide rail 2 is located on the top of the storage box 6. By setting an X-axis orientation mechanism 4 and a Y-axis orientation mechanism 5, the first motor 406 in the X-axis orientation mechanism 4 can drive the first rotating shaft 410 to rotate, thereby driving the first horizontal block 407 and the first actuating column 408 to move. Then, the first actuating column 408 moves within the first groove 409 of the horizontal plate 404, pushing the horizontal plate 404 to slide along the X-axis direction on the first slide block 402. Subsequently, the second motor 505 in the Y-axis orientation mechanism 5 drives the second rotating shaft 506 to rotate, driving the second horizontal block... 507 and the second actuating column 508 move, and then the second actuating column 508 moves in the second groove 509 of the vertical plate 503, pushing the vertical plate 503 to slide along the Y-axis on the second slide block 501. This can accurately adjust the position of the storage box 6, so that the motor parts on the feeding guide rail 2 fall accurately into the corresponding partition 15 area of ​​the storage box 14 inside the storage box 6. This achieves the effect of accurately arranging and placing a batch of motor parts, avoiding the problem of displacement during transmission or falling caused by different placement postures of motor parts, reducing collisions between parts, ensuring product quality, reducing uncertainty and risk in the production process, ensuring stable operation of the production line, and improving production efficiency.

[0018] Please see Figure 1Two cylinders 3 are fixedly installed on the top of the support plate 1, and an L-shaped plate 12 is fixedly connected to the side of the support plate 1. A PLC programmable controller 13 is fixedly installed on the top of the L-shaped plate 12. By setting the two cylinders 3, the internal rod can push the load-bearing plate 401, thereby achieving the purpose of adjusting the height of the storage box 6. The setting of the L-shaped plate 12 provides a stable installation position for the PLC programmable controller 13. Subsequently, the PLC programmable controller 13 can precisely control the entire casing unloading and arranging device, and can automatically adjust the cylinders 3 according to the preset program and parameters. The operation of the X-axis orientation mechanism 4 and the Y-axis orientation mechanism 5 enables the automated operation of the device, improving production efficiency and layout accuracy. Several support legs 7 are fixedly connected to the bottom of the support plate 1, and silicone pads 8 are fixedly connected to the bottom of the support legs 7. By setting several support legs 7, a stable support foundation can be provided for the entire device, ensuring that the casing unloading and arranging device remains stable during operation and will not shift or tilt due to external forces or its own vibration. The setting of silicone pads 8 enhances the stability of the device, effectively absorbing and dispersing the small vibrations generated during the operation of the device.

[0019] Please see Figure 1 Limiting blocks 9 are fixedly connected to both sides of the first slide 402 and the second slide 501. By setting the limiting blocks 9, the travel range of the first slide 402 and the second slide 501 during the sliding process can be effectively limited, preventing them from deviating from the predetermined track due to excessive sliding. This ensures the stability and safety of the entire housing unloading and arranging device during operation and avoids equipment failure or production accidents that may be caused by slide derailment. Several auxiliary rods 10 are fixedly connected to the top of the support plate 1. The load-bearing plate 401 is slidably connected to the surface of the auxiliary rods 10. A round block 11 is fixedly connected to the top of the auxiliary rods 10. By setting several auxiliary rods 10, a stable sliding track can be provided for the load-bearing plate 401, ensuring that the load-bearing plate 401 remains stable during movement and avoiding shaking or deviation. The round block 11 at the top of the auxiliary rod 10 effectively prevents the load-bearing plate 401 from slipping off the auxiliary rod 10 during the sliding process.

[0020] Please see Figure 1 and Figure 4The storage box 14 has a sponge layer 16 at its bottom and two handles 17 fixedly connected to its top. The sponge layer 16 cushions the casing from falling into the storage box 14, preventing damage from direct impact. The handles 17 on the top of the storage box 14 facilitate handling and retrieval, improving operational convenience. A fixing block 18 is fixedly connected to the inner side of the storage box 6, and a camera 19 is fixedly mounted on the top of the fixing block 18. A fixed block 18 is equipped with a camera 19 on its top, which can monitor the material dropping of the casing inside the storage box 6 in real time. This allows staff to understand the arrangement of the casing in a timely manner and react quickly when abnormalities occur, which helps to improve the working efficiency and reliability of the entire casing dropping and arranging device. A sounder 20 is fixedly installed on the side of the storage box 6. By setting the sounder 20, when there is too much casing accumulation or abnormal material dropping inside the storage box 6, the sounder 20 can sound an alarm in time to remind staff to come and check and deal with it.

[0021] The implementation principle of this application embodiment is as follows: First, the staff completes the preparation work before starting the device, puts the storage box 14 with several partitions 15 into the storage box 6, and ensures that the storage box 14 is placed stably and the area separated by the partitions 15 matches the specifications of the unloading machine shell. At the same time, the operating parameters of the device are preset through the PLC programmable controller 13, including the height adjustment threshold of the cylinder 3, the movement step distance of the X-axis orientation mechanism 4 and the Y-axis orientation mechanism 5, and the alarm triggering conditions of the sounder 20. After the parameter setting is completed, the device is started. Then, the device enters the initial adjustment stage. After receiving the instruction from the PLC programmable controller 13, the two cylinders 3 push the load-bearing plate 401 upward or downward in sync. During this process, the load-bearing plate 401 slides along the surface of several auxiliary rods 10 fixed on the top of the support plate 1. The auxiliary rods 10 ensure that the load-bearing plate 401 moves smoothly and does not deviate until the storage box 6 is adjusted to a position that matches the height of the discharge guide rail 2. At this time, the cylinders 3 stop moving. At the same time, the round block 11 at the top of the auxiliary rod 10 can prevent the load-bearing plate 401 from slipping off the auxiliary rod 10. Then, the unloading guide rail 2 begins to transport the housing. The housing slides down the guide rail to the area above the storage box 6. At the same time, the camera 19 on the top of the fixing block 18 on the inner wall of the storage box 6 is activated to capture the internal situation of the storage box 6 in real time. The image of the housing unloading position and arrangement is transmitted to the PLC programmable controller 13 to provide visual basis for subsequent orientation adjustment. Subsequently, the X-axis orientation mechanism 4 is activated to adjust the X-axis position of the storage box 6. After receiving the instruction from the PLC programmable controller 13, the first motor 406 drives the first rotating shaft 410 at the top of the output shaft to rotate. Then, the first rotating shaft 410 drives the first horizontal block 407 fixed on the surface to rotate synchronously, thereby causing the first actuating column 408 at the top of the first horizontal block 407 to make a circular motion. When the first actuating column 408 enters a certain first groove 409 opened on the side of the horizontal plate 404, with the continuous movement of the first actuating column 408, it will push the horizontal plate 404 to slide along the top of the two first sliding blocks 402 at its bottom. Then, the sliding of the horizontal plate 404 drives the top Y-axis orientation mechanism 5 and the storage box 6 to move along the X-axis until the target partition 15 area in the storage box 6 is aligned with the outlet of the unloading guide rail 2, and the first motor 406 stops working. Afterwards, the Y-axis orientation mechanism 5 is activated to adjust the Y-axis position of the storage box 6. After receiving the instruction from the PLC programmable controller 13, the second motor 505 drives the second rotating shaft 506 at the top of the output shaft to rotate. Then, the second rotating shaft 506 drives the second horizontal block 507 fixed on the surface to rotate synchronously, thereby causing the second actuating column 508 at the top of the second horizontal block 507 to make a circular motion. When the second actuating column 508 enters a second groove 509 opened on the side of the vertical plate 503, it pushes the vertical plate 503 to slide along the top of the two second slide blocks 501 at its bottom. Then, the sliding of the vertical plate 503 directly drives the storage box 6 at the top to move along the Y-axis, accurately adjusting the position of the storage box 6, ensuring that the housing on the unloading guide rail 2 can accurately fall into the corresponding partition 15 area in the storage box 14, and the second motor 505 stops working. Finally, the casings continue to fall along the feeding guide 2 into the storage box 14 inside the storage box 6. The sponge layer 16 at the bottom of the storage box 14 cushions and protects the falling casings, preventing them from being damaged by collision. When the camera 19 detects that a certain partition 15 area is full of casings or that there is an abnormal accumulation of casings, the PLC programmable controller 13 immediately triggers the sounder 20 on the side of the storage box 6 to sound an alarm, reminding the staff to handle the situation. Then, the staff can use the two handles 17 on the top of the storage box 14 to remove the storage box 14 full of casings and replace it with an empty storage box 14. The device then restarts the above process to achieve continuous and accurate feeding and arrangement of batch casings.

Claims

1. A casing unloading and arranging device, comprising a support plate (1), a feeding guide rail (2), two cylinders (3), an X-axis orientation mechanism (4), and a Y-axis orientation mechanism (5), characterized in that: The X-axis orientation mechanism (4) includes a load-bearing plate (401) fixedly connected to the top of two cylinders (3). Two first slide blocks (402) are fixedly connected to the top of the load-bearing plate (401). Two first support seats (403) are slidably connected to the top of each of the two first slide blocks (402). A horizontal plate (404) is fixedly connected to the top of the two sets of first support seats (403). A first support block (405) is fixedly connected to the top of the load-bearing plate (401). The top of the first support block (405)... A first motor (406) is fixedly installed. A first rotating shaft (410) is fixedly connected to the top of the output shaft of the first motor (406). A first horizontal block (407) is fixedly connected to the surface of the first rotating shaft (410). A first actuating column (408) is fixedly connected to the top of the first horizontal block (407). A plurality of first grooves (409) are provided on the side of the horizontal plate (404). The first actuating column (408) can be located inside the first groove (409) and push the horizontal plate (404). The Y-axis orientation mechanism (5) includes two second slides (501) fixedly connected to the top of the horizontal plate (404). The top of each of the two second slides (501) is slidably connected to two second support seats (502). The top of the two sets of second support seats (502) is fixedly connected to a vertical plate (503). The side of the horizontal plate (404) is fixedly connected to a second support block (504). The top of the second support block (504) is fixedly mounted with a second motor (505). The top of the output shaft of the second motor (505) is fixedly connected to a second rotating shaft (506). The surface of the second rotating shaft (506) is fixedly connected to a second horizontal block (507). The top of the second horizontal block (507) is fixedly connected to a second actuating column (508). The side of the vertical plate (503) is provided with several second grooves (509). The second actuating column (508) can be located inside the second groove (509) and push the vertical plate (503). A storage box (6) is fixedly connected to the top of the vertical plate (503). A storage box (14) is placed inside the storage box (6). Several partitions (15) are fixedly connected inside the storage box (14). The feeding guide rail (2) is located on the top of the storage box (6).

2. The casing material feeding and arranging device according to claim 1, characterized in that: Two cylinders (3) are fixedly installed on the top of the support plate (1), and an L-shaped plate (12) is fixedly connected to the side of the support plate (1). A PLC programmable controller (13) is fixedly installed on the top of the L-shaped plate (12).

3. The casing material feeding and arranging device according to claim 1, characterized in that: The bottom of the support plate (1) is fixedly connected to a number of support legs (7), and the bottom of the support legs (7) is fixedly connected to a silicone pad (8).

4. The casing material feeding and arranging device according to claim 1, characterized in that: Limiting blocks (9) are fixedly connected to both sides of the first slide (402) and the second slide (501).

5. The casing material feeding and arranging device according to claim 1, characterized in that: The top of the support plate (1) is fixedly connected to several auxiliary rods (10), the load-bearing plate (401) is slidably connected to the surface of the auxiliary rods (10), and the top of the auxiliary rods (10) is fixedly connected to a round block (11).

6. The casing material feeding and arranging device according to claim 1, characterized in that: The storage box (14) has a sponge layer (16) laid on the bottom, and two handles (17) are fixedly connected to the top of the storage box (14).

7. The casing material feeding and arranging device according to claim 1, characterized in that: A fixing block (18) is fixedly connected to the inner wall side of the storage box (6), and a camera (19) is fixedly installed on the top of the fixing block (18).

8. The casing material feeding and arranging device according to claim 1, characterized in that: A buzzer (20) is fixedly installed on the side of the storage box (6).

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