Integrated automatic blanking production line

Abstract

The utility model relates to a production line, concretely relates to an integrated automatic blanking production line, including pre -cleaning mechanism, automatic turnover mechanism, first section cylinder conveying line, intelligent steering mechanism, on -line quality sampling unit and second section cylinder conveying line, and the automatic turnover mechanism is installed on first section cylinder conveying line, and the right -hand member of first section cylinder conveying line is installed with pre -cleaning mechanism, and the left -hand member of first section cylinder conveying line is installed with intelligent steering mechanism, and the automatic turnover mechanism is in between pre -cleaning mechanism and intelligent steering mechanism, and the left -hand member of intelligent steering mechanism is installed with on -line quality sampling unit, and the front of on -line quality sampling unit is installed with second section cylinder conveying line, and the utility model discloses through modularization integrated design, realizes cleaning, turnover, conveying, detection whole process automation, and production line efficiency obtains the substantial promotion.

Description

Technical Field

[0001] This utility model relates to a production line, specifically an integrated automated material unloading production line. Background Technology

[0002] Traditional machining blanking relies on manual operation, which has problems such as low efficiency, substandard cleanliness, and insufficient workpiece turning accuracy. In addition, the quality inspection is lagging behind, resulting in a long process optimization cycle. Furthermore, most existing equipment is a single-function module, lacking integrated design, making it difficult to achieve multi-process collaboration and intelligent control. Summary of the Invention

[0003] The purpose of this invention is to overcome the above-mentioned shortcomings and provide an integrated automated material feeding production line.

[0004] The purpose of this utility model is achieved through the following technical solution: An integrated automated feeding production line includes a pre-cleaning mechanism, an automatic tilting mechanism, a first-section roller conveyor line, an intelligent steering mechanism, an online quality inspection unit, and a second-section roller conveyor line. The automatic tilting mechanism is installed on the first-section roller conveyor line. The pre-cleaning mechanism is installed at the right end of the first-section roller conveyor line. The pre-cleaning mechanism is equipped with a high-pressure multi-stage spray system and a modular air knife drying device. The intelligent steering mechanism is installed at the left end of the first-section roller conveyor line, and the automatic tilting mechanism is located between the pre-cleaning mechanism and the intelligent steering mechanism. The online quality inspection unit is installed to the left of the intelligent steering mechanism. The second-section roller conveyor line is installed in front of the online quality inspection unit, and the second-section roller conveyor line is perpendicular to the first-section roller conveyor line.

[0005] The pre-cleaning mechanism is equipped with a speed control valve.

[0006] The automatic flipping mechanism is equipped with photoelectric sensors.

[0007] This utility model has the following advantages compared with the prior art: This utility model achieves full automation of the cleaning, flipping, conveying, and testing processes through modular integrated design, improving production line efficiency by 40%. Attached Figure Description

[0008] Figure 1 This is a schematic diagram of a new practical structure; Figure 2 This is a schematic diagram of the structure of this new practical pre-cleaning mechanism; Figure 3 This is a schematic diagram of the structure of this new practical automatic flipping mechanism; The diagram is labeled as follows: Pre-cleaning mechanism-1, Automatic tilting mechanism-2, First roller conveyor line-3, Intelligent steering mechanism-4, Online quality sampling unit-5, Second roller conveyor line-6, Speed ​​control valve-7, Photoelectric sensor-8, High-pressure multi-stage spray system-9. Detailed Implementation

[0009] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments of this utility model will be clearly and completely described below. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Elements and features described in one embodiment of this utility model can be combined with elements and features shown in one or more other embodiments. It should be noted that, for clarity, representations and descriptions of components and processes unrelated to this utility model and known to those skilled in the art are omitted in the description. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0010] An integrated automated material unloading production line includes a pre-cleaning mechanism 1, an automatic tilting mechanism 2, a first-section roller conveyor line 3, an intelligent steering mechanism 4, an online quality sampling unit 5, and a second-section roller conveyor line 6. The automatic tilting mechanism 2 is installed on the first-section roller conveyor line 3, and the pre-cleaning mechanism 1 is installed at the right end of the first-section roller conveyor line 3. The pre-cleaning mechanism 1 is equipped with a high-pressure multi-stage spray system 9 and a modular air knife drying device. The spray system includes fan-shaped and cone-shaped dual-mode nozzles. The air knife drying device has a built-in temperature control module, and the air speed reaches 15-30m / s, ensuring that the removal rate of residual liquid droplets on the workpiece surface is ≥88%. This provides pretreatment for subsequent processes to achieve the cleanliness standard of ISO 14644-1, and achieves precise synchronization with the production line cycle.

[0011] The left end of the first roller conveyor line 3 is equipped with an intelligent steering mechanism 4. Through intelligent control and dynamic adjustment, the steering angle range is 0-80°, the positioning accuracy is ±0.5mm, the intelligent steering mechanism 4 has a built-in pressure feedback roller group, and adjusts the steering torque in real time through PID algorithm to ensure seamless docking of the workpiece with the second roller conveyor line 6. The steering response time is ≤0.3s, and the maximum load is 800kg.

[0012] Furthermore, the automatic flipping mechanism 2 is positioned between the pre-cleaning mechanism 1 and the intelligent steering mechanism 4. The clamping device inside the automatic flipping mechanism 2 adopts a pneumatic-electromagnetic composite locking structure, with a built-in pressure sensor to monitor the clamping force in real time to prevent the workpiece from falling off. The flipping speed can be adaptively adjusted according to the weight of the workpiece, with a maximum flipping cycle of ≤8s.

[0013] The intelligent steering mechanism 4 is equipped with an online quality sampling unit 5 on its left side. By randomly selecting workpieces, it provides process sampling samples for quality inspection, realizes second-level response to quality problems and process optimization closed loop, ensures production consistency and reduces manual re-inspection costs.

[0014] Two roller conveyor lines 6 are installed in front of the online quality sampling unit 5, and the two roller conveyor lines 6 are perpendicular to the first roller conveyor line 3.

[0015] The pre-cleaning mechanism 1 is equipped with a speed regulating valve 7, which can adjust the water pressure range according to actual needs. The adjustable pressure range is 0.5-2.5MPa.

[0016] The automatic flipping mechanism 2 is equipped with a photoelectric sensor 8 to accurately position the workpiece and avoid workpiece falling off due to incomplete or missed clamping.

[0017] Working principle: After machining is completed, an industrial robot performs the unloading action and places the workpiece into the pre-cleaning mechanism 1.

[0018] After pre-cleaning, the robotic arm picks up the workpiece and transfers it to the automatic flipping mechanism 2. This mechanism uses servo drive to achieve precise flipping and posture adjustment of the workpiece, and then stably places the workpiece in the positioning fixture of the first section of the roller conveyor line 3.

[0019] 3. The first section of roller conveyor 3 transports the workpiece to the inlet end of the intelligent steering mechanism 4 in a low-vibration and high-stability manner.

[0020] 4. The intelligent steering mechanism 4 makes path decisions based on preset programs or real-time sampling instructions. If quality sampling is required, the workpiece is diverted to the online quality sampling unit 5 through a pneumatic guide device. If there is no sampling requirement, the workpiece is directly guided to the two-stage roller conveyor line 6. The path switching process is achieved by encoder for precise positioning.

[0021] 5. After the product passes through the online quality sampling inspection unit 5, the online quality sampling inspection unit 5 will transfer the product to the intelligent steering mechanism 4, and the intelligent steering mechanism 4 will transport the product to the two-stage roller conveyor line 6.

[0022] 6. The two-stage roller conveyor line 6 achieves cycle matching through a multi-stage speed control module, and finally conveys qualified workpieces to the unloading point for employees to perform unloading operations.

[0023] Finally, it should be noted that although the present invention and its advantages have been described in detail above, it should be understood that various changes, substitutions, and modifications can be made without departing from the spirit and scope of the present invention as defined by the appended claims. Furthermore, the scope of the present invention is not limited to the specific embodiments of the processes, apparatus, means, methods, and steps described in the specification. Those skilled in the art will readily understand from the disclosure of the present invention that existing and future processes, apparatus, means, methods, or steps that perform substantially the same functions or obtain substantially the same results as the corresponding embodiments described herein can be used according to the present invention. Therefore, the appended claims are intended to include such processes, apparatus, means, methods, or steps within their scope.

Claims

1. An integrated automated material unloading production line, comprising a pre-cleaning mechanism (1), an automatic tilting mechanism (2), a first-stage roller conveyor line (3), an intelligent steering mechanism (4), an online quality sampling unit (5), and a second-stage roller conveyor line (6), characterized in that: An automatic tilting mechanism (2) is installed on the first roller conveyor line (3). A pre-cleaning mechanism (1) is installed at the right end of the first roller conveyor line (3). A high-pressure multi-stage spray system (9) and a modular air knife drying device are installed inside the pre-cleaning mechanism (1). An intelligent steering mechanism (4) is installed at the left end of the first roller conveyor line (3). The automatic tilting mechanism (2) is located between the pre-cleaning mechanism (1) and the intelligent steering mechanism (4). An online quality inspection unit (5) is installed on the left side of the intelligent steering mechanism (4). A second roller conveyor line (6) is installed in front of the online quality inspection unit (5). The second roller conveyor line (6) is perpendicular to the first roller conveyor line (3).

2. The integrated automated material feeding production line according to claim 1, characterized in that: A speed control valve (7) is installed on the high-pressure multi-stage spray system (9).

3. The integrated automated material feeding production line according to claim 1, characterized in that: A photoelectric sensor (8) is installed on the automatic flipping mechanism (2).

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