A profile cloth device

CN224715842UActive Publication Date: 2026-09-04CHANGSHU LONGTENG SPECIAL STEEL CO LTD
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Patent Information

Application Number
CN202522268569.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-27
Publication Date
2026-09-04
Estimated Expiration
2035-10-27

AI Technical Summary

Technical Problem

[0003]本实用新型目的是要提供一种型材布料装置,解决了预处理线布料效率低下的问题

Benefits of technology

本实用新型的一种型材布料装置,由于第一卷扬机通过拉钩分批次把型材均匀排列到辊子上,辊子输送型材去加工,加工完以后,辊子再输送型材复位,然后开启第二卷扬机,第二卷扬机通过夹钳把型材拉到载料板上,在载料板上实现堆叠型材,以此减少人工的参与,因此解决了预处理线布料效率低下的问题。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to material transfer field, the utility model aims at providing a section bar cloth device, solved the problem of low efficiency of pretreatment line cloth, including first winch, second winch, roller bed and unloading frame, first winch sets up on the roller bed, second winch sets up on the unloading frame, first winch includes first pull rope, be provided with drawhook on the first pull rope, drawhook is used for pulling section bar, second winch includes second pull rope, be provided with clamp on the second pull rope, clamp is used for clamping section bar, because first winch is arranged in batches to the roller even through drawhook section bar, roller conveys section bar to process, after processing, roller conveys section bar reset again, then opens second winch, second winch is pulled to the material loading plate through clamp section bar, realizes stacking section bar on the material loading plate, reduces the participation of manual work in this way, therefore solves the problem of low efficiency of pretreatment line cloth.
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Description

Technical Field

[0001] This utility model relates to the field of material transfer, and in particular to a profile fabrication device. Background Technology

[0002] The pre-processing line requires unpacking bundles of profiles and laying them flat one by one with certain gaps on the roller conveyor. The effective width of the roller conveyor is 5m. When laying small-sized profiles, 50 to 70 steel bars are needed to fill the roller conveyor in one row, which is labor-intensive. For profiles like bulb flat steel that are stacked in opposite directions, it is also necessary to flip the edges before laying. When laying steel manually, workers need to enter the roller conveyor to lay and pull the steel, which is dangerous and inefficient. Utility Model Content

[0003] The purpose of this invention is to provide a profile fabrication device that solves the problem of low fabrication efficiency in pre-treatment lines.

[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows: This utility model provides a profile fabrication device, including a first winch, a second winch, a roller bed, and a unloading frame. The first winch is mounted on the roller bed, and the second winch is mounted on the unloading frame. The first winch includes a first pull rope, on which a hook is provided, the hook being used to pull the profile; The second winch includes a second pull rope, on which a clamp is provided for clamping the profile; The roller bed includes a base frame and multiple rollers, which are arranged in parallel and rotate on the base frame. A first winch is mounted on the base frame and is located in the extending direction of the rollers. The multiple rollers are used to support the profile. The unloading rack includes a base and a carrying plate. The carrying plate is disposed on the base, and the first end of the carrying plate is connected to the discharge end of the roller bed. The second winch is disposed at the second end of the carrying plate.

[0005] Optionally, the roller bed further includes a limiting post, a gap is formed between adjacent rollers, the limiting post is disposed in the gap, and the limiting post and the first winch are located on the same side.

[0006] Optionally, it also includes a material rack, which and the first winch are respectively disposed on both sides of the base frame. The material rack includes a vertical plate, a side plate and a horizontal plate. The side plate is disposed on the outer wall of the base frame, the horizontal plate is disposed on the top of the side plate, and the vertical plate is connected to both the side plate and the horizontal plate.

[0007] Optionally, the crossbar is located above the frame of the base.

[0008] Optionally, it also includes a base, which is disposed on the base frame, and the first winch is disposed on the base.

[0009] Optionally, the base has a cavity, and the material carrier plate is disposed in the cavity.

[0010] Optionally, the carrier plate is longer than the base, and both ends of the carrier plate extend to the outer edge of the base.

[0011] Furthermore, the unloading rack also includes a first side plate and a second side plate, which together support the first end of the material carrier plate.

[0012] Furthermore, the unloading rack also includes a bracket, which is disposed across the second end of the material carrier plate, and the second winch is disposed at the top of the bracket.

[0013] Optionally, the unloading rack further includes a first baffle, a second baffle, and a pad, wherein the first baffle and the second baffle are respectively disposed at both ends of the base, the material carrier is located between the first baffle and the second baffle, and the pad is disposed on the material carrier.

[0014] Due to the application of the above technical solution, this utility model has the following advantages compared with the prior art: This utility model discloses a profile feeding device. The first winch arranges the profiles evenly onto the rollers in batches using hooks. The rollers transport the profiles for processing. After processing, the rollers transport the profiles back to their original position. Then, the second winch is turned on. The second winch pulls the profiles onto the carrier plate using clamps, and the profiles are stacked on the carrier plate. This reduces manual intervention and solves the problem of low feeding efficiency in the pre-processing line. Attached Figure Description

[0015] The following sections will describe some specific embodiments of the present invention in a detailed manner by way of example and not limitation, with reference to the accompanying drawings. The same reference numerals in the drawings denote the same or similar parts or components. Those skilled in the art should understand that these drawings are not necessarily drawn to scale. In the drawings: Figure 1 This is a perspective view of a roller bed for a profile fabric making device according to a preferred embodiment of the present invention; Figure 2 yes Figure 1 A perspective view of the roller bed from another angle; Figure 3 This is a 3D view of the material unloading rack.

[0016] The reference numerals in the attached figures are explained as follows: 1. First winch; 2. Second winch; 3. Roller bed; 4. Unloading frame; 5. Base; 6. Profile; 11. First pull rope; 12. Hook; 21. Second pull rope; 22. Clamp; 31. Base frame; 32. Roller; 33. Limiting post; 34. Gap; 35. Material rack; 36. Support; 41. Base; 42. Carrying plate; 43. Cavity; 44. Bracket; 45. First side plate; 46. Second side plate; 47. First baffle; 48. Second baffle; 49. Pad; 351. Vertical plate; 352. Side plate; 353. Horizontal plate. Detailed Implementation

[0017] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0018] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0019] Furthermore, the technical features involved in the different embodiments of this utility model described below can be combined with each other as long as they do not conflict with each other.

[0020] like Figure 1 and Figure 2 and Figure 3 As shown, a profile feeding device includes a first winch 1, a second winch 2, a roller bed 3, and a feeding rack 4. The first winch 1 is mounted on the roller bed 3, and the second winch 2 is mounted on the feeding rack 4. The roller bed 3 is used to transport profiles 6 for processing. After processing, the profiles 6 are reset on the roller bed 3. The feeding rack 4 is used to collect and stack the processed profiles 6.

[0021] The roller bed 3 includes a base frame 31 and multiple rollers 32. The multiple rollers 32 are arranged in parallel and rotate on the base frame 31. A first winch 1 is arranged on the base frame 31 and is located in the extending direction of the rollers 32. The multiple rollers 32 are used to carry the profile 6. When the rollers 32 transport the profile 6, the profile 6 rolls and rubs against the rollers 32.

[0022] The first winch 1 includes a first pull rope 11, on which a hook 12 is provided. The hook 12 is used to pull the profile 6. In the initial state, multiple profiles 6 are stacked on the roller bed 3, and the stacked profiles 6 are away from the first winch 1.

[0023] Start the first winch 1, hook the profile 6 with the hook 12, and retract the first pull rope 11 to wind inside the first winch 1. Then the profile 6 gets closer and closer to the first winch 1. In this example, at least two first winches 1 are set to work together so that the profile 6 is evenly stressed and will not deviate when moving. Pull the stacked profiles 6 in batches so that multiple profiles 6 are evenly arranged on the roller 32. Reduce manual intervention during the arrangement of profiles 6. When the profile 6 moves to the set position, turn off the first winch 1.

[0024] The unloading rack 4 includes a base 41 and a carrying plate 42. The carrying plate 42 is set on the base 41. The first end of the carrying plate 42 is connected to the discharge end of the roller bed 3. The second winch 2 is set on the second end of the carrying plate 42. The processed profile 6 is pulled onto the carrying plate 42 and then the profile 6 is stacked on the carrying plate 42.

[0025] The second winch 2 includes a second pull rope 21, on which a clamp 22 is provided. The second pull rope 21 is tied to the clamp 22, which is used to clamp the profile 6. When the second winch 2 is turned on, the second pull rope 21 retracts and winds inside the second winch 2, so that the profile 6 moves from the roller 32 to the carrier plate 42 until the profile 6 moves to the set position on the carrier plate 42, and then the second winch 2 is turned off.

[0026] The roller bed 3 also includes a limiting post 33. A gap 34 is formed between adjacent rollers 32. The limiting post 33 is set in the gap 34. The limiting post 33 is higher than the roller 32. The limiting post 33 and the first winch 1 are located on the same side. In this example, multiple limiting posts 33 are provided. When the first winch 1 is started, the first pull rope 11 retracts and wraps inside the first winch 1. The pull hook 12 drags the profile 6 to move until the profile 6 is pressed against the limiting post 33 to prevent the profile 6 from colliding with the first winch 1. The multiple limiting posts 33 also have a flushing effect on the profile 6.

[0027] It also includes a material rack 35, which and the first winch 1 are respectively set at both ends of the base frame 31. The material rack 35 is used to store profiles 6. The material rack 35 includes a vertical plate 351, a side plate 352 and a horizontal plate 353. The side plate 352 is set on the outer wall of the base frame 31 and the bottom end of the side plate 352 is grounded. The horizontal plate 353 is set on the top end of the side plate 352. The vertical plate 351 is connected to both the side plate 352 and the horizontal plate 353. The bottom end of the vertical plate 351 is grounded. The side plate 352 is fixed to the base frame 31 by screws. The horizontal plate 353 is fixed to the top end of the side plate 352 by screws. Both the side plate 352 and the horizontal plate 353 are connected to the vertical plate 351 by screws.

[0028] In this example, multiple material racks 35 are provided. Profiles 6 are stacked on the horizontal plate 353. Then, the hook 12 drags the profiles 6 at that location and drags them onto the roller 32, so that the profiles 6 are arranged in an orderly manner on the roller 32.

[0029] The horizontal plate 353 is located above the frame of the base frame 31. Supports 36 are provided at both ends of the base frame 31. The roller 32 is rotatably mounted on the two supports 36, that is, the horizontal plate 353 is located above the supports 36. This can prevent the profile 6 from hitting the supports 36 when it falls. The roller 32 is higher than the base frame 31.

[0030] It also includes a base 5, which is set on the base frame 31. The first winch 1 is set on the base 5. The first winch 1 is at a high position, and the position of the first pull rope 11 will also be increased to ensure that the first pull rope 11 will not be blocked by the arranged profiles 6 when it is pulled, and the first pull rope 11 is in a straight line when it is pulled.

[0031] The base 41 has a cavity 43, and the material carrier plate 42 is disposed in the cavity 43 by welding.

[0032] The material carrier plate 42 is longer than the base 41, and both ends of the material carrier plate 42 extend to the outer edge of the base 41, which can save the cost of the base 41.

[0033] The unloading rack 4 also includes a first side plate 45 and a second side plate 46, which are used to jointly support the first end of the material carrier plate 42 and prevent the first end of the material carrier plate 42 from bending downward.

[0034] The unloading rack 4 also includes a bracket 44, which spans the second end of the carrying plate 42. The bottom ends of both ends of the bracket 44 are grounded. The bracket 44 provides support for the second end of the carrying plate 42. There is no gap between the upper part of the bracket 44 and the carrying plate 42, allowing the profile 6 to pass through the bracket 44. The second winch 2 is located at the top of the bracket 44 and is fixed to the top of the bracket 44 with screws. When the clamp 22 drags the profile 6 onto the carrying plate 42, until the topmost profile 6 blocks the second pull rope 21 and the second pull rope 21 cannot be directly retracted and wound, then the second winch 2 must be turned off. At this point, the profile 6 is stacked to its highest point.

[0035] The unloading rack 4 also includes a first baffle 47, a second baffle 48, and a pad 49. The first baffle 47 and the second baffle 48 are respectively disposed at both ends of the base 41. The material carrier plate 42 is located between the first baffle 47 and the second baffle 48. The first baffle 47 and the second baffle 48 can prevent the profile 6 from shifting or falling off. Multiple first baffles 47 and the second baffle 48 are provided. The first baffle 47 and the second baffle 48 are welded to the base 41. The first baffle 47 and the second baffle 48 are bent.

[0036] The pad 49 is set on the carrier plate 42. Multiple pads 49 are welded to the carrier plate 42 at intervals. The profile 6 overlaps on the pad 49. The pad 49 is also bent.

[0037] When both the first winch 1 and the second winch 2 are closed, the first pull rope 11 and the second pull rope 21 can be pulled out manually.

[0038] The above embodiments are only for illustrating the technical concept and features of this utility model. Their purpose is to enable those skilled in the art to understand the content of this utility model and implement it accordingly. They should not be used to limit the protection scope of this utility model. All equivalent changes or modifications made in accordance with the spirit and essence of this utility model should be included within the protection scope of this utility model.

Claims

1. A profile fabrication device, comprising a first winch (1), a second winch (2), a roller bed (3), and a feed rack (4), wherein the first winch (1) is mounted on the roller bed (3), and the second winch (2) is mounted on the feed rack (4), characterized in that, The first winch (1) includes a first pull rope (11), and a hook (12) is provided on the first pull rope (11). The hook (12) is used to pull the profile. The second winch (2) includes a second pull rope (21), and a clamp (22) is provided on the second pull rope (21), the clamp (22) being used to clamp the profile; The roller bed (3) includes a base frame (31) and a plurality of rollers (32). The plurality of rollers (32) are arranged in parallel and rotate on the base frame (31). The first winch (1) is arranged on the base frame (31). The first winch (1) is located in the extension direction of the rollers (32). The plurality of rollers (32) are used to carry the profile. The unloading rack (4) includes a base (41) and a carrying plate (42). The carrying plate (42) is disposed on the base (41). The first end of the carrying plate (42) is connected to the discharge end of the roller bed (3). The second winch (2) is disposed at the second end of the carrying plate (42).

2. The profile fabric distribution device according to claim 1, characterized in that, The roller bed (3) also includes a limiting post (33), and a gap (34) is formed between adjacent rollers (32). The limiting post (33) is disposed in the gap (34). The limiting post (33) is higher than the roller (32). The limiting post (33) and the first winch (1) are located on the same side.

3. The profile fabric feeding device according to claim 1, characterized in that, It also includes a material rack (35), which and the first winch (1) are respectively arranged on both sides of the base frame (31). The material rack (35) includes a vertical plate (351), a side plate (352) and a horizontal plate (353). The side plate (352) is arranged on the outer wall of the base frame (31), and the horizontal plate (353) is arranged at the top of the side plate (352). The vertical plate (351) is connected to both the side plate (352) and the horizontal plate (353).

4. The profile fabric feeding device according to claim 3, characterized in that, The horizontal plate (353) is located above the frame of the base frame (31).

5. The profile fabric distribution device according to claim 1, characterized in that, It also includes a base (5), which is mounted on the base frame (31), and the first winch (1) is mounted on the base (5).

6. The profile fabric distribution device according to claim 1, characterized in that, The base (41) has a cavity (43), and the material carrier plate (42) is disposed in the cavity (43).

7. The profile fabric feeding device according to claim 1, characterized in that, The carrier plate (42) is longer than the base (41), and both ends of the carrier plate (42) extend to the outer edge of the base (41).

8. The profile fabric application device according to claim 7, characterized in that, The unloading rack (4) also includes a first side plate (45) and a second side plate (46), which together support the first end of the material carrier plate (42).

9. The profile fabric feeding device according to claim 7, characterized in that, The unloading rack (4) also includes a bracket (44), which is arranged across the second end of the material carrier plate (42), and the second winch (2) is arranged at the top of the bracket (44).

10. The profile fabric distribution device according to claim 1, characterized in that, The unloading rack (4) also includes a first baffle (47), a second baffle (48) and a pad (49). The first baffle (47) and the second baffle (48) are respectively disposed at both ends of the base (41). The material carrier plate (42) is located between the first baffle (47) and the second baffle (48). The pad (49) is disposed on the material carrier plate (42).