A magnetic rod clamping and feeding mechanism for a selenium drum automatic line

Abstract

The utility model discloses a kind of magnetic roller clamping feeding mechanisms for selenium drum automatic line, comprising: rack is provided with the positioning component for positioning magnetic roller tray position;Material taking gripper is connected with the mechanical arm of driving its movement;Blanking gripper is connected with the rotary drive unit of driving its swing;The mechanical arm is used to drive the material taking gripper moves to material taking position and is grabbed magnetic roller upper end, and drive material taking gripper moves to blanking position to be grabbed by blanking gripper magnetic roller lower end, the rotary drive unit is used to drive blanking gripper rotary linkage clamping and swing magnetic roller to horizontal state and carry out blanking.Using the above technical solution, the position of the magnetic roller tray can be positioned by the positioning assembly. Through the cooperation of the material taking gripper, the mechanical arm, the blanking gripper and the rotary drive unit, the magnetic roller can be automatically grabbed and placed horizontally on the conveying device. This completely avoids human contact leading to pollution and physical damage of the magnetic roller, reduces the scrap rate of the magnetic roller and reduces the raw material loss.

Description

Technical Field

[0001] This utility model relates to the technical field of toner cartridges, and in particular to a magnetic roller clamping and feeding mechanism for automatic toner cartridge production lines. Background Technology

[0002] The magnetic roller is a key component of the toner cartridge, and the coating on its substrate surface is extremely sensitive to physical damage and contamination. Currently, the magnetic roller is typically fed to the conveyor by hand, which then places it horizontally on the conveyor. This manual handling easily leads to the adhesion of grease or sweat to the surface, disrupting the uniformity of toner distribution, affecting the quality of the developed product, and resulting in a high rate of magnetic roller scrap. Utility Model Content

[0003] In order to overcome the existing technical defects, the purpose of this utility model is to provide a magnetic roller clamping and feeding mechanism for automatic toner cartridge production lines to solve the above-mentioned technical problems.

[0004] The technical solution adopted by this utility model to solve the technical problem is as follows: According to one aspect of this utility model, a magnetic roller clamping and feeding mechanism for an automated toner cartridge production line is designed, comprising: The frame is equipped with a positioning component for positioning the magnetic roller tray. The material gripper is connected to a robotic arm that drives its movement; The unloading gripper is connected to a rotary drive unit that drives its swing. The robotic arm is used to drive the picking gripper to move to the picking position to grab the upper end of the magnetic roller, and to drive the picking gripper to move to the unloading position so that the unloading gripper can grab the lower end of the magnetic roller. The rotary drive unit is used to drive the unloading gripper to rotate and link the magnetic roller to swing to a horizontal state for unloading.

[0005] By adopting the above technical solution, the position of the magnetic roller tray can be located by the positioning component. Through the cooperation of the picking gripper, the robotic arm, the unloading gripper and the rotary drive unit, the magnetic roller can be automatically picked up and placed horizontally on the conveying device, which completely avoids the contamination and physical damage to the magnetic roller caused by human contact, reduces the scrap rate of the magnetic roller and reduces raw material loss.

[0006] To better address the aforementioned technical deficiencies, this utility model also offers a superior technical solution: In some embodiments, a vision positioning module and a control device are also included. The vision positioning module is used to capture the distribution of magnetic rollers on the magnetic roller tray and to feed back the position information of the magnetic rollers to the control device. The vision positioning module, the picking gripper, the unloading gripper, and the rotary drive unit are electrically connected to the control device. The vision positioning module can identify the position of the magnetic rollers on the magnetic roller tray, which is beneficial for the robotic arm to drive the picking gripper to accurately grasp the magnetic rollers.

[0007] In some embodiments, the positioning assembly includes a left positioning plate, a right positioning plate, and a rear positioning plate connected to the frame, the rear positioning plate being disposed on the rear side between the left and right positioning plates.

[0008] In some embodiments, the robotic arm is a three-axis robotic arm or a four-axis robotic arm.

[0009] In some embodiments, the rotary drive unit is a rotary cylinder, a rotary drive device, or a motor. Attached Figure Description

[0010] Figure 1 A schematic diagram of the structure of a magnetic roller clamping and feeding mechanism for an automated toner cartridge production line according to one embodiment of the present invention. Figure 2 This is a top view of the magnetic roller clamping and feeding mechanism used in an automated toner cartridge production line. Figure 3 A schematic diagram showing the magnetic roller being held horizontally on the conveying device by the material-grabbing grippers and the material-unloading grippers. Figure label: 1. Frame; 2. Picking gripper; 3. Unloading gripper; 4. Positioning assembly; 41. Left positioning plate; 42. Right positioning plate; 43. Rear positioning plate; 5. Conveying device; 6. Robotic arm; 61. Longitudinal linear module; 62. Lateral linear module; 63. Vertical linear module; 7. Rotary drive unit; C. Magnetic roller tray; C1. Magnetic roller. Detailed Implementation

[0011] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this utility model. Furthermore, descriptions of well-known structures and technologies are omitted in the following description to avoid unnecessarily obscuring the concept of this utility model.

[0012] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0013] In the description of this utility model, unless otherwise explicitly defined, terms such as setting, installing, connecting, and fixing should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0014] refer to Figures 1 to 3 As shown, the present invention provides a magnetic roller clamping and feeding mechanism for an automatic toner cartridge production line, comprising: a frame 1, a picking gripper 2, a discharging gripper 3, a vision positioning module, and a control device.

[0015] The frame 1 is equipped with a positioning assembly 4 for positioning the magnetic roller tray C. The positioning assembly 4 includes a left positioning plate 41, a right positioning plate 42, and a rear positioning plate 43 connected to the frame 1. The rear positioning plate 43 is located on the rear side between the left positioning plate 41 and the right positioning plate 42. The magnetic roller tray C is provided with several insertion holes for inserting magnetic rollers C1. The lower end of the magnetic roller C1 is inserted into the insertion holes, and conductive cloth pads are embedded in the insertion holes to eliminate the risk of electrostatic dust adsorption. A conveying device 5 for conveying the magnetic roller C1 is installed on the rear side of the frame 1. The conveying device 5 is a belt conveyor.

[0016] The material gripper 2 is connected to a robotic arm 6 that drives its movement. The robotic arm 6 is a three-axis or four-axis robotic arm. In this embodiment, the robotic arm 6 is preferably a three-axis robotic arm. Specifically, the robotic arm 6 includes a longitudinal linear module 61 mounted on the frame 1, a transverse linear module 62 mounted on the slider of the longitudinal linear module 61, and a vertical linear module 63 mounted on the slider of the transverse linear module 62. The material gripper 2 is mounted on the slider of the vertical linear module 63. The longitudinal linear module 61 is used to drive the transverse linear module 62 to move longitudinally, thereby driving the material gripper 2 to move longitudinally. The transverse linear module 62 is used to drive the vertical linear module 63 to move laterally, thereby driving the material gripper 2 to move laterally. The vertical linear module 63 is used to drive the material gripper 2 to move vertically.

[0017] The unloading gripper 3 is connected to a rotary drive unit 7 that drives its swinging motion. The unloading gripper 3 is located on the right side of the loading end of the conveying device 5. The rotary drive unit 7 is a rotary cylinder, a rotary drive device, or a motor. In this embodiment, the rotary drive unit 7 is preferably a rotary cylinder.

[0018] The material handling gripper 2 and the material unloading gripper 3 are two- or three-jaw pneumatic or electric grippers.

[0019] The vision positioning module is used to capture the distribution of magnetic rollers on the magnetic roller tray C and to feed back the position information of the magnetic rollers to the control device. The vision positioning module is located above or on one side of the positioning component 4 and is connected to the frame 1. The vision positioning module, the picking gripper 2, the unloading gripper 3, and the rotary drive unit 7 are electrically connected to the control device, which can be a conventional PLC controller, industrial computer, or human-machine interface control host, etc. The robotic arm 6 is used to drive the picking gripper 2 to move to the picking position to grab the upper end of the magnetic roller, and to drive the picking gripper 2 to move to the unloading position so that the unloading gripper 3 can grab the lower end of the magnetic roller. The rotary drive unit 7 is used to drive the unloading gripper 3 to rotate and swing the magnetic roller it is gripping to a horizontal state for unloading.

[0020] The feeding principle of the magnetic roller clamping and feeding mechanism is as follows: The magnetic roller tray C containing the magnetic roller C1 is placed in the positioning component 4. The vision positioning module captures the position distribution of the magnetic rollers on the magnetic roller tray C and feeds back the position information of the magnetic rollers to the control device. The control device controls the robotic arm 6 to move the picking claw 2 to the picking position above the magnetic roller tray C and then move it down, so that the upper end of the magnetic roller C1 is inside the gripper of the picking claw 2. After the picking claw 2 grips the upper end of the magnetic roller C1, the robotic arm 6 drives the picking claw 2 to move up, then to the unloading position and then move down, so that the lower end of the magnetic roller C1 is in the unloading position. Inside the gripper 3, after the unloading gripper 3 grips the lower end of the magnetic roller C1, the robotic arm 6 drives the picking gripper 2 to move upward and pick up the magnetic roller again. The rotation drive unit 7 drives the unloading gripper 3 to rotate 90° counterclockwise, so that the magnetic roller changes from a vertical state to a horizontal state. At this time, the magnetic roller is located above the front end of the conveying device 5. Then the gripper 3 opens, so that the magnetic roller is unloaded onto the conveying device 5 (the two ends of the magnetic roller are placed in the receiving groove on the conveying device). Then the rotation drive unit 7 drives the unloading gripper 3 to rotate 90° clockwise to reset, so that the unloading gripper 3 can pick up the magnetic roller again.

[0021] The above descriptions are merely some embodiments of this utility model. For those skilled in the art, various modifications and improvements can be made without departing from the inventive concept of this utility model, and these all fall within the protection scope of this utility model.

Claims

1. A magnetic roller clamping and feeding mechanism for an automated toner cartridge production line, characterized in that, include: The frame is equipped with a positioning component for positioning the magnetic roller tray. The material gripper is connected to a robotic arm that drives its movement; The unloading gripper is connected to a rotary drive unit that drives its swing. The robotic arm is used to drive the picking gripper to move to the picking position to grab the upper end of the magnetic roller, and to drive the picking gripper to move to the unloading position so that the unloading gripper can grab the lower end of the magnetic roller. The rotary drive unit is used to drive the unloading gripper to rotate and link the magnetic roller to swing to a horizontal state for unloading.

2. The magnetic roller clamping and feeding mechanism for an automated toner cartridge production line according to claim 1, characterized in that, It also includes a vision positioning module and a control device. The vision positioning module is used to capture the distribution of magnetic rollers on the magnetic roller tray and to feed back the position information of the magnetic rollers to the control device. The vision positioning module, the picking gripper, the unloading gripper and the rotary drive unit are electrically connected to the control device.

3. A magnetic roller clamping and feeding mechanism for an automated toner cartridge production line according to claim 1 or 2, characterized in that, The positioning assembly includes a left positioning plate, a right positioning plate, and a rear positioning plate connected to the frame, with the rear positioning plate located on the rear side between the left and right positioning plates.

4. The magnetic roller clamping and feeding mechanism for an automated toner cartridge production line according to claim 1, characterized in that, The robotic arm is a three-axis robotic arm or a four-axis robotic arm.

5. A magnetic roller clamping and feeding mechanism for an automated toner cartridge production line according to claim 1, characterized in that, The rotary drive unit is a rotary cylinder, a rotary drive device, or a motor.

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