A leakage-proof waste power battery recycling device
Patent Information
- Application Number
- CN202521792123.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-22
- Publication Date
- 2026-09-04
- Estimated Expiration
- 2035-08-22
AI Technical Summary
现有回收装置多侧重于拆解效率或材料分离,在防漏电设计上存在不足,如缺乏针对性的绝缘防护、实时漏电监测及应急切断机制,难以有效应对不同类型及不同老化程度电池的复杂漏电风险,导致回收过程安全性难以保障,因此需在回收处理时对电池进行放电处理
1、通过设置底部可开启的载料框,在完成处理工作后,只需将活动板抽出即可释放所有电池,提高了装置回收处理电池的高效性,通过设置电机箱一和丝杆调节滑块的位置同时控制载料框移动,降低了人工转运的人力消耗,提高了装置使用时的便捷性;
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Figure CN224715937U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of battery recycling technology, and in particular to a leakage-proof waste power battery recycling device. Background Technology
[0002] With the rapid development of the new energy vehicle industry, the demand for recycling and processing used power batteries is becoming increasingly urgent. However, during the recycling process, problems such as battery aging, structural damage, electrolyte leakage, or short circuits can easily lead to leakage, which may not only damage recycling equipment but also pose a serious threat to the personal safety of operators, and even induce safety accidents such as fires and explosions. Existing recycling devices mostly focus on dismantling efficiency or material separation, and have shortcomings in leakage prevention design, such as a lack of targeted insulation protection, real-time leakage monitoring, and emergency cut-off mechanisms. They are unable to effectively cope with the complex leakage risks of different types and aging levels of batteries, making it difficult to guarantee the safety of the recycling process. Therefore, it is necessary to discharge the batteries during recycling.
[0003] Existing leakage-proof waste power battery recycling devices typically use the electrolyte discharge method, which requires immersing the battery in the electrolyte. After immersion, the processed battery must be manually removed for subsequent recycling. However, in actual use, manual removal is too slow and consumes a lot of manpower. Therefore, we propose a leakage-proof waste power battery recycling device. Utility Model Content
[0004] In order to overcome the shortcomings of the existing technology, the purpose of this utility model is to provide a leakage-proof waste power battery recycling device. By setting a bottom-openable loading frame, after the processing is completed, all batteries can be released simply by pulling out the movable plate, which improves the efficiency of the device in recycling and processing batteries.
[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution: A leakage-proof waste power battery recycling device includes a discharge mechanism, a drive mechanism fixedly installed at the upper middle part of the discharge mechanism, and a material loading mechanism fixedly connected to the lower end of the drive mechanism. The material loading mechanism includes a material loading frame, a partition net fixedly installed at the lower end of the material loading frame, a base fixedly connected to the lower end of the partition net, a slot for connection on the inner side of the base, a movable plate movably installed at the middle of the inner end of the base, a button movably installed on the outer side of the movable plate, a buckle movably installed on the outer side of the movable plate to the left of the button, a connecting plate fixedly connected to the end of the buckle, springs fixedly connected to the left and right sides of the end of the connecting plate, a handle fixedly installed at the middle of the front end of the movable plate, a bracket set at the middle of the upper end of the base, and a connecting bolt fixedly installed at the middle of the upper end of the bracket. By setting a material loading frame that can be opened at the bottom, after the processing work is completed, all batteries can be released simply by pulling out the movable plate, which improves the efficiency of the device in recycling and processing batteries.
[0006] Furthermore, the drive mechanism includes a support frame, with a movable groove at the upper center of the support frame. A motor housing is fixedly connected to the front end of the movable groove, and a lead screw is connected to the front end of the motor housing. A slider is movably mounted inside the movable groove, and a threaded groove is provided through the middle of the inner end of the slider. A roller box is fixedly connected to the lower end of the slider, and a second motor housing is fixedly mounted inside the roller box. A roller shaft is connected to the front end of the second motor housing, and a steel wire rope is movably wound around the outer end of the roller shaft. By setting the first motor housing and the lead screw to adjust the position of the slider and simultaneously control the movement of the material frame, the manual labor consumption for handling is reduced, and the convenience of using the device is improved.
[0007] Furthermore, the discharge mechanism includes a working box, with support columns at the four corners of the lower end of the working box, an inlet at the upper front side of the working box, an outlet at the lower front side of the working box, a battery compartment on the left inner end of the working box, and a drying tank on the right inner end of the working box. The drying tank dries the soaked batteries, facilitating subsequent crushing and air separation operations, while also improving the safety of battery disassembly.
[0008] Furthermore, the support frame is fixedly installed on the front and rear sides of the upper end of the work box and the connection method is welding. By setting the support frame to be fixedly installed on the front and rear sides of the upper end of the work box and the connection method is welding, the strength of the connection of the device is improved by setting two support frames welded to the front and rear sides of the upper end of the work box, making the device more stable when transferring batteries and improving the stability of the device during use.
[0009] Furthermore, the connecting bolt is fixedly connected to the wire rope.
[0010] Furthermore, the lead screw passes through the threaded groove, the lead screw is adapted to the threaded groove, and the slider can translate along the movable groove as the lead screw rotates.
[0011] Furthermore, the movable plate has an internal space that is compatible with the connecting plate, and one end of the spring is fixedly connected to the connecting plate and the other end is fixedly connected to the inner wall of the movable plate.
[0012] Furthermore, the button is fixedly connected to the outer right side of the connecting plate, and the connecting plate can be limited and translated within the inner end of the movable plate.
[0013] In summary, this utility model has the following beneficial effects: 1. By setting a bottom-openable loading frame, after the processing is completed, all batteries can be released simply by pulling out the movable plate, which improves the efficiency of battery recycling and processing. By setting the position of the motor box and the lead screw to adjust the slider, the movement of the loading frame is controlled simultaneously, reducing the manpower consumption of manual transfer and improving the convenience of using the device. 2. The drying tank is set up to dry the soaked batteries, which facilitates subsequent crushing and air separation. At the same time, it improves the safety of battery disassembly. The support frame is fixedly installed on the front and rear sides of the upper end of the working box. The connection method is welding. By setting up two support frames and welding them to the front and rear sides of the upper end of the working box, the strength of the connection of the device is improved, making the device more stable when transporting batteries and improving the stability of the device during use. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure in this embodiment.
[0015] Figure 2 This is a three-dimensional structural diagram of the discharge mechanism in this embodiment.
[0016] Figure 3 This is a three-dimensional structural diagram of the drive mechanism in this embodiment.
[0017] Figure 4 This is a three-dimensional structural diagram of the material loading mechanism in this embodiment.
[0018] Figure 5 This is a partial three-dimensional structural diagram of the material loading mechanism in this embodiment.
[0019] Figure 6 This is a three-dimensional structural diagram of a partial disassembled drive mechanism in this embodiment.
[0020] In the diagram, 1. Discharge mechanism; 101. Working box; 102. Support column; 103. Liquid inlet; 104. Liquid outlet; 105. Battery placement; 106. Drying tank; 2. Drive mechanism; 201. Support frame; 202. Movable slot; 203. Motor box one; 204. Lead screw; 205. Slider; 206. Threaded groove; 207. Roller box; 208. Motor box two; 209. Roller shaft; 210. Steel wire rope; 3. Material loading mechanism; 301. Material loading frame; 302. Partition net; 303. Base; 304. Slot; 305. Movable plate; 306. Button; 307. Buckle; 308. Connecting plate; 309. Spring; 310. Handle; 311. Bracket; 312. Connecting bolt. Detailed Implementation
[0021] The present invention will be further described in detail below with reference to the accompanying drawings.
[0022] Identical parts are indicated by the same reference numerals. It should be noted that the terms "front," "rear," "left," "right," "up," and "down" used in the following description refer to directions in the accompanying drawings, while the terms "bottom surface," "top surface," "inner," and "outer" refer to directions toward or away from the geometric center of a specific part, respectively.
[0023] Reference Figure 1-5 As shown, a leakage-proof waste power battery recycling device is provided in a preferred embodiment of the present invention, including a discharge mechanism 1, a drive mechanism 2 fixedly installed at the upper middle part of the discharge mechanism 1, and a material loading mechanism 3 fixedly connected to the lower end of the drive mechanism 2. The material loading mechanism 3 includes a material loading frame 301. A partition net 302 is fixedly installed at the lower end of the material loading frame 301. A base 303 is fixedly connected to the lower end of the partition net 302. A slot 304 is provided on the inner side of the base 303. A movable plate 305 is movably installed in the middle of the inner end of the base 303. A button 306 is movably installed on the outer side of the movable plate 305. A buckle 307 is movably installed on the outer side of the movable plate 305 and to the left of the button 306. A connecting plate 308 is fixedly connected to the end of the buckle 307. Springs 309 are fixedly connected to the left and right sides of the end of the connecting plate 308. A handle 310 is fixedly provided in the middle of the front end of the movable plate 305. A bracket 311 is provided in the middle of the upper end of the base 303. A connecting bolt 312 is fixedly installed in the middle of the upper end of the bracket 311. Bolt 312 is fixedly connected to wire rope 210. The movable plate 305 has an internal space that matches the connecting plate 308. One end of spring 309 is fixedly connected to the connecting plate 308 and the other end is fixedly connected to the inner wall of movable plate 305. Button 306 is fixedly connected to the right side of the outer end of connecting plate 308. Connecting plate 308 can be limited and moved horizontally at the inner end of movable plate 305. By pressing button 306, spring 309 is compressed, connecting plate 308 moves backward, and buckle 307 is disengaged from slot 304 to unlock. At the same time, movable plate 305 can be pulled out through the recess at button 306 to release the battery. By setting a bottom-openable loading frame 301, after the processing is completed, all batteries can be released simply by pulling out movable plate 305, which improves the efficiency of battery recycling and processing of the device.
[0024] Reference Figure 1-6 As shown, the drive mechanism 2 includes a support frame 201. A movable groove 202 is provided in the middle of the upper end of the support frame 201. A motor housing 203 is fixedly connected to the front end of the movable groove 202. A lead screw 204 is connected to the front end of the motor housing 203. A slider 205 is movably installed in the inner end of the movable groove 202. A threaded groove 206 is provided through the middle of the inner end of the slider 205. A roller box 207 is fixedly connected to the lower end of the slider 205. A second motor housing 208 is fixedly installed in the inner end of the roller box 207. A roller shaft 209 is connected to the front end of the second motor housing 208. A steel wire rope 210 is movably wound around the outer end of the roller shaft 209. By setting the motor housing 203 and the lead screw 204, the position of the slider 205 is adjusted, and the movement of the loading frame 301 is controlled at the same time. This reduces the manpower consumption of manual transfer and improves the convenience of using the device.
[0025] Reference Figure 1-2As shown, the discharge mechanism 1 includes a working box 101. Support columns 102 are provided at the four corners of the lower end of the working box 101. An inlet 103 is provided on the upper front side of the working box 101. An outlet 104 is installed on the lower front side of the working box 101. A battery 105 is provided on the left inner end of the working box 101. A drying tank 106 is provided on the right inner end of the working box 101. The drying tank 106 is used to dry the soaked battery, which facilitates subsequent crushing and air separation, and improves the safety of battery disassembly.
[0026] Reference Figure 2-3 As shown, the support frame 201 is fixedly installed on the front and rear sides of the upper end of the work box 101 and the connection method is welding. By setting the support frame 201 to be fixedly installed on the front and rear sides of the upper end of the work box 101 and the connection method is welding, the strength of the connection of the device is improved by setting two support frames 201 welded to the front and rear sides of the upper end of the work box 101, making the device more stable when transferring batteries and improving the stability of the device during use.
[0027] Specific implementation process: The waste power battery to be recycled is placed into the loading frame 301. At this time, the movable plate 305 is locked with the slot 304 of the base 303 by the buckle 307, and the spring 309 is in a natural state, ensuring that the battery is stably placed in the loading frame 301 and preventing it from falling. The motor box 1 203 works, driving the lead screw 204 to rotate, causing the slider 205 to move along the movable groove 202. The steel wire rope 210 drives the loading frame 301 to move horizontally above the battery 105. Subsequently, the motor box 208 works, driving the roller 209 to rotate and release the steel wire rope 210. The loading frame 301 descends, immersing the loading frame 301 and the battery inside into the discharge liquid in the battery 105. The liquid can be pre-added through the liquid inlet 103. The mesh 302 ensures that the liquid fully contacts the battery, realizing leakage discharge treatment. After the discharge is completed, the motor box 208... In reverse operation, roller 209 retracts wire rope 210, and the loading frame 301 rises to detach from battery 105. Motor housing 1 203 drives slider 205 to move again, transferring loading frame 301 to above drying tank 106. Then, the loading frame 301 is lowered by wire rope 210, allowing the battery to be dried in drying tank 106. After drying, motor housing 208 retracts wire rope 210 again, and loading frame 301 rises and is transferred to the designated recycling area. At this time, pressing button 306 on movable plate 305 causes connecting plate 308 to move backward, compressing spring 309 and causing buckle 307 to disengage from slot 304 to unlock. Pulling out movable plate 305 through the recess of button 306 or handle 310 releases the battery in loading frame 301 under gravity, completing one recycling cycle of waste power battery.
[0028] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A leakage-proof waste power battery recycling device, characterized in that: It includes a discharge mechanism (1), a drive mechanism (2) is fixedly installed at the middle of the upper end of the discharge mechanism (1), and a material loading mechanism (3) is fixedly connected to the lower end of the drive mechanism (2). The material loading mechanism (3) includes a material loading frame (301), a partition net (302) is fixedly installed at the lower end of the material loading frame (301), a base (303) is fixedly connected to the lower end of the partition net (302), a slot (304) is provided on the inner side of the base (303), a movable plate (305) is movably installed in the middle of the inner end of the base (303), and a button (306) is movably installed on the outer side of the movable plate (305). A buckle (307) is movably installed on the left side of the button (306). A connecting plate (308) is fixedly connected to the end of the buckle (307). Springs (309) are fixedly connected to the left and right sides of the end of the connecting plate (308). A handle (310) is fixedly installed in the middle of the front end of the movable plate (305). A bracket (311) is provided in the middle of the upper end of the base (303). A connecting bolt (312) is fixedly installed in the middle of the upper end of the bracket (311).
2. The leakage-proof waste power battery recycling device according to claim 1, characterized in that: The drive mechanism (2) includes a support frame (201). The upper middle part of the support frame (201) is provided with a movable groove (202). The front end of the movable groove (202) is fixedly connected to a motor housing (203). The front end of the motor housing (203) is connected to a lead screw (204). The inner end of the movable groove (202) is movably installed with a slider (205). The middle part of the inner end of the slider (205) is provided with a threaded groove (206). The lower end of the slider (205) is fixedly connected to a roller box (207). The inner end of the roller box (207) is fixedly installed with a motor housing (208). The front end of the motor housing (208) is connected to a roller shaft (209). The outer end of the roller shaft (209) is movably wound with a steel wire rope (210).
3. The leakage-proof waste power battery recycling device according to claim 2, characterized in that: The discharge mechanism (1) includes a working box (101), with support columns (102) at the four corners of the lower end of the working box (101), an inlet (103) on the upper side of the front end of the working box (101), a drain (104) on the lower side of the front end of the working box (101), a discharge battery (105) on the left side of the inner end of the working box (101), and a drying tank (106) on the right side of the inner end of the working box (101).
4. The leakage-proof waste power battery recycling device according to claim 3, characterized in that: The support frame (201) is fixedly installed on the front and rear sides of the upper end of the work box (101) and is connected by welding.
5. A leakage-proof waste power battery recycling device according to claim 2, characterized in that: The connecting bolt (312) is fixedly connected to the wire rope (210).
6. The leakage-proof waste power battery recycling device according to claim 2, characterized in that: The lead screw (204) passes through the threaded groove (206), and the lead screw (204) is adapted to the threaded groove (206). The slider (205) can move along the movable groove (202) as the lead screw (204) rotates.
7. The leakage-proof waste power battery recycling device according to claim 1, characterized in that: The movable plate (305) has an internal space that is compatible with the connecting plate (308). One end of the spring (309) is fixedly connected to the connecting plate (308), and the other end is fixedly connected to the inner wall of the movable plate (305).
8. The leakage-proof waste power battery recycling device according to claim 1, characterized in that: The button (306) is fixedly connected to the right side of the outer end of the connecting plate (308), and the connecting plate (308) can be limited and translated at the inner end of the movable plate (305).