A strip tension-adjustable top-coat sticker processing unwinding device

CN224716085UActive Publication Date: 2026-09-04NANTONG BOKAI AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202522327093.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-03
Publication Date
2026-09-04
Estimated Expiration
2035-11-03

AI Technical Summary

Technical Problem

在面漆贴纸的开卷过程中,大部分开卷机不便对开卷过程中的面漆贴纸的张力进行自动调节,从而无法确保面漆贴纸平稳输送,进而容易导致面漆贴纸出现褶皱或拉伸变形的情况

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Abstract

The utility model discloses a kind of face paint pasting paper processing with tension adjusting uncoiler, it is related to uncoiler technical field;And the utility model includes uncoiler, the side of uncoiler is fixedly provided with rack plate, tension adjusting mechanism is equipped on rack plate;Tension adjusting mechanism includes roller tension sensor;L type fixing frame is fixedly arranged below rack plate, U-shaped bracket is equipped on L type fixing frame, roller tension sensor is detachably installed on U-shaped bracket;Lifting frame is fixedly arranged on the lower surface of U-shaped bracket, lifting frame is slidably arranged on L type fixing frame, and one end of L type fixing frame is fixedly provided with servo motor;By the tension adjusting mechanism of being set, by the cooperation of roller tension sensor and servo motor in tension adjusting mechanism, roller tension sensor can be driven vertically lifting, the tension of face paint pasting paper in uncoiling process is adjusted, it is ensured that face paint pasting paper is smoothly conveyed, avoid the situation that face paint pasting paper appears wrinkle or tensile deformation.
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Description

Technical Field

[0001] This utility model relates to the field of uncoiling machine technology, specifically an uncoiling device for processing topcoat stickers with tension adjustment. Background Technology

[0002] Uncoilers are specialized equipment used in industrial production to process roll materials. They are mainly used for unwinding, leveling, and conveying rolls of materials such as metal, plastic, and paper. Their core function is to tension the roll material through an expanding and contracting drum and then automatically unwind the material by being driven to rotate by a motor. During the unwinding process of topcoat stickers, most unwinding machines cannot automatically adjust the tension of the topcoat stickers during the unwinding process, thus failing to ensure the smooth transport of the topcoat stickers, which can easily lead to wrinkles or stretching deformation of the topcoat stickers. Utility Model Content

[0003] To address the aforementioned problems, the purpose of this invention is to provide an unwinding device for processing topcoat stickers with tension adjustment.

[0004] To solve the above technical problems, the present invention adopts the following technical solution: an unwinding device for processing topcoat stickers with tension adjustment, including an unwinding machine, a frame plate fixedly installed on one side of the unwinding machine, and a tension adjustment mechanism provided on the frame plate; The tension adjustment mechanism includes a roller-type tension sensor; An L-shaped fixing frame is fixedly installed below the frame plate, and a U-shaped bracket is provided on the L-shaped fixing frame. The roller tension sensor is detachably installed on the U-shaped bracket. A lifting frame is fixedly installed on the lower surface of the U-shaped bracket. The lifting frame is slidably mounted on the L-shaped fixed frame. A servo motor is fixedly installed at one end of the L-shaped fixed frame. A lead screw is fixedly installed at the drive output end of the servo motor. The lead screw passes through the lifting frame and is threadedly connected to the lifting frame.

[0005] Preferably, two No. 1 guide rollers and two No. 2 guide rollers are rotatably mounted on the frame plate.

[0006] Preferably, a slide rail is fixedly provided on one side of the L-shaped fixing frame, a sliding block is slidably provided on one end of the slide rail, a connecting plate is fixedly provided on one side of the sliding block, and one end of the connecting plate is fixedly provided on one side of the lifting frame.

[0007] Preferably, the U-shaped bracket is provided with a mounting assembly, which includes a lower limit ring and an upper limit ring, with two of each. The upper limit ring is hinged to one end of the lower limit ring, and the roller tension sensor passes through the two lower limit rings and the two upper limit rings. The other end of the lower limit ring and the upper limit ring is fixedly provided with an ear plate, wherein a locking bolt is threaded between two adjacent ear plates. Both ends of the U-shaped bracket are provided with slots, and the end of the roller tension sensor is movably disposed in the slot.

[0008] Preferably, the inner walls of both the lower limit ring and the upper limit ring are fixedly provided with anti-slip pads, and the outer wall of the roller tension sensor is in contact with the anti-slip pads.

[0009] Preferably, a U-shaped rubber pad is fixedly provided on the inner wall of the slot, and the end of the roller tension sensor is in movable contact with the inner wall of the U-shaped rubber pad.

[0010] Preferably, the U-shaped bracket is provided with a sliding groove, and two sliders are slidably arranged on the inner wall of the sliding groove. A connecting rod is fixedly arranged on the upper surface of each of the two sliders. One end of the connecting rod is fixedly connected to the outer wall of the lower limiting ring. A double-ended screw is rotatably installed on the U-shaped bracket. The double-ended screw passes through the sliding groove and is threadedly rotatably connected to the two sliders.

[0011] Preferably, a rotating handle is fixedly provided at one end of the double-ended screw.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. In this utility model, the tension adjustment mechanism is set up, and the roller tension sensor in the tension adjustment mechanism and the servo motor cooperate to drive the roller tension sensor to rise and fall vertically, so as to adjust the tension of the topcoat sticker during the unwinding process, ensure the smooth conveying of the topcoat sticker, and avoid the topcoat sticker from wrinkling or stretching deformation. 2. In this utility model, the roller tension sensor can be quickly installed and disassembled by the installation components, which consist of two lower limit rings, two upper limit rings, locking bolts and slots, so as to facilitate the maintenance or replacement of the roller tension sensor. 3. In this utility model, the spacing between the two upper limit rings can be adjusted by the action of the two lower limit rings, two upper limit rings, double-headed screw, slider and connecting rod, so as to limit the topcoat stickers of different widths and avoid the topcoat stickers from shifting during the unwinding process. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This is a schematic diagram of the structure of an unwinding device for processing topcoat stickers with tension adjustment according to this utility model.

[0015] Figure 2 This is a structural schematic diagram of the No. 1 guide roller, No. 2 guide roller, tension adjustment mechanism and mounting components of this utility model.

[0016] Figure 3 This is a schematic diagram of the connection structure of the tension adjustment mechanism and mounting components of this utility model.

[0017] Figure 4 This is a schematic diagram of the disassembly structure of the roller tension sensor of this utility model.

[0018] Figure 5 This utility model Figure 4 Enlarged schematic diagram of part A in the diagram.

[0019] Figure 6 This is a schematic diagram of the connection structure between the topcoat sticker, the first guide roller, the second guide roller, and the roller tension sensor in an embodiment of this utility model.

[0020] In the diagram: 1. Uncoiling machine; 11. Frame plate; 12. No. 1 guide roller; 13. No. 2 guide roller; 2. Tension adjustment mechanism; 21. Roller tension sensor; 23. L-shaped fixing frame; 24. U-shaped bracket; 25. Lifting frame; 26. Servo motor; 27. Lead screw; 28. Slide rail; 29. ​​Sliding block; 3. Connecting plate; 4. Mounting assembly; 41. Lower limit ring; 42. Upper limit ring; 43. Anti-slip pad; 44. Ear plate; 45. Locking bolt; 46. Slot; 47. U-shaped rubber pad; 48. Slide groove; 49. Slider; 5. Connecting rod; 51. Double-ended screw; 52. Rotating handle; 10. Topcoat sticker. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Example: Figure 1-6 As shown, this utility model provides an unwinding device for processing paint stickers with tension adjustment, including an unwinding machine 1. A frame plate 11 is fixedly installed on one side of the unwinding machine 1. Two first guide rollers 12 and two second guide rollers 13 are rotatably installed on the frame plate 11. By setting the first guide rollers 12 and the second guide rollers 13, when the rolled paint sticker 10 is installed on the winding roller of the unwinding machine 1, the paint sticker 10 passes between the two first guide rollers 12 and the two second guide rollers 13 as the unwinding machine 1 unwinds, thus guiding the unwinding of the paint sticker 10. A tension adjustment mechanism 2 is provided on the frame plate 11. By setting the tension adjustment mechanism 2, the tension of the paint sticker 10 during the unwinding process can be adjusted to ensure that the paint sticker 10 is transported smoothly and to avoid wrinkles or stretching deformation of the paint sticker 10. The tension adjustment mechanism 2 includes a roller tension sensor 21. The roller tension sensor 21 measures the tension of the paint sticker 10 by applying force. An L-shaped bracket 23 is fixedly installed below the frame plate 11. A U-shaped bracket 24 is provided on the L-shaped bracket 23. The roller tension sensor 21 is detachably mounted on the U-shaped bracket 24. A lifting frame 25 is fixedly installed on the lower surface of the U-shaped bracket 24. The lifting frame 25 is slidably mounted on the L-shaped bracket 23. A servo motor 26 is fixedly installed at one end of the L-shaped bracket 23. The servo motor 26 is connected to the roller tension sensor 21. The tension sensor 21 is connected to the signal. When the roller tension sensor 21 measures the tension of the paint sticker 10, it transmits the signal to the servo motor 26 to control the servo motor 26 to rotate in the forward or reverse direction. The drive output end of the servo motor 26 is fixedly equipped with a lead screw 27. The lead screw 27 passes through the lifting frame 25 and is threadedly connected to the lifting frame 25. When the servo motor 26 rotates, the drive shaft of the servo motor 26 can make the lead screw 27 rotate. The lead screw 27 can drive the lifting frame 25 to rise and fall vertically. The lifting frame 25 can make the roller tension sensor 21 rise and fall vertically through the U-shaped bracket 24.

[0023] A slide rail 28 is fixedly installed on one side of the L-shaped fixed frame 23. A sliding block 29 is slidably installed on one end of the slide rail 28. A connecting plate 3 is fixedly installed on one side of the sliding block 29. One end of the connecting plate 3 is fixedly installed on one side of the lifting frame 25. By setting the slide rail 28, the sliding block 29 and the connecting plate 3, the sliding block 29 can slide vertically along the slide rail 28. Thus, the connecting plate 3 can guide the lifting frame 25 vertically, so that the lifting frame 25 can maintain vertical lifting.

[0024] The U-shaped bracket 24 is equipped with a mounting assembly 4, which includes a lower limit ring 41 and an upper limit ring 42. Two lower limit rings 41 and two upper limit rings 42 are provided. The upper limit ring 42 is hinged to one end of the lower limit ring 41. Anti-slip pads 43 are fixedly installed on the inner walls of both the lower limit ring 41 and the upper limit ring 42. The outer wall of the roller tension sensor 21 is in contact with the anti-slip pads 43. By setting the lower limit ring 41, the upper limit ring 42, and the anti-slip pads 43, when the upper limit ring 42 is flipped downwards and fixed to the lower limit ring 41, the roller tension sensor 21 can be fixed. The anti-slip pads 43 can improve the stability between the roller tension sensor 21 and the lower limit rings 41 and the upper limit rings 42. The roller tension sensor 21 passes through both lower limit rings 41 and both upper limit rings 42. Both the lower limit ring 41 and the upper limit ring 42 are fixedly provided with ear plates 44 at their other ends. Each pair of adjacent ear plates 44 is threaded with a locking bolt 45. By providing the locking bolt 45, the upper limit ring 42 can be fixed on the lower limit ring 41. Both ends of the U-shaped bracket 24 are provided with slots 46. The end of the roller tension sensor 21 is movably disposed in the slot 46. The inner wall of the slot 46 is fixedly provided with a U-shaped rubber pad 47. The end of the roller tension sensor 21 is in movable contact with the inner wall of the U-shaped rubber pad 47. By providing the slot 46 and the U-shaped rubber pad 47, after the end of the roller tension sensor 21 enters the interior of the slot 46, the end of the roller tension sensor 21 contacts the interior of the U-shaped rubber pad 47, which can support both ends of the roller tension sensor 21.

[0025] The U-shaped bracket 24 is provided with a slide groove 48. Two sliders 49 are slidably mounted on the inner wall of the slide groove 48. A connecting rod 5 is fixedly mounted on the upper surface of each slider 49. One end of the connecting rod 5 is fixedly connected to the outer wall of the lower limit ring 41. A double-ended screw 51 is rotatably mounted on the U-shaped bracket 24. The double-ended screw 51 passes through the slide groove 48 and is threadedly rotatably connected to the two sliders 49. A rotating handle 52 is fixedly mounted on one end of the double-ended screw 51. By rotating the rotating handle 52, the rotating handle 52 can... The double-ended screw 51 can rotate, and the double-ended screw 51 can drive the two sliders 49 to slide towards each other or away from each other on the inner wall of the groove 48. The sliders 49 can move the lower limit ring 41 and the upper limit ring 42 horizontally through the connecting rod 5, so that the two lower limit rings 41 and the two upper limit rings 42 can move towards each other or away from each other. When the topcoat sticker 10 is located between the two upper limit rings 42, the topcoat sticker 10 can also be limited to prevent the topcoat sticker 10 from shifting.

[0026] Working principle: When it is necessary to unwind the roll of topcoat sticker 10 on the unwinder 1, the operator first loosens the two locking bolts 45, and then manually rotates the rotating handle 52 to rotate the double-headed screw 51. The double-headed screw 51 drives the two sliders 49 to slide towards each other or away from each other on the inner wall of the slide groove 48. The two sliders 49 move the two lower limit rings 41 and the two upper limit rings 42 horizontally through the two connecting rods 5. Adjust the distance between the two upper limit rings 42 so that the distance between the two upper limit rings 42 is adapted to the width of the topcoat sticker 10. Then tighten the two locking bolts 45. As the uncoiling machine 1 operates, the uncoiled topcoat sticker 10 passes between the two first guide rollers 12 and the two second guide rollers 13. At the same time, the topcoat sticker 10 contacts the upper part of the roller tension sensor 21, and the side of the topcoat sticker 10 contacts the side of the upper limit ring 42. The two upper limit rings 42 limit the topcoat sticker 10 to prevent the topcoat sticker 10 from deviating during the uncoiling process. Meanwhile, the roller tension sensor 21 measures the tension of the topcoat sticker 10 by applying force. If the tension is too high or too low, the roller tension sensor 21 transmits the signal to the servo motor 26 and controls the servo motor 26 to rotate in both directions. The servo motor 26 causes the lead screw 27 to rotate, and the lead screw 27 drives the lifting frame 25 to move vertically up and down. The lifting frame 25 uses the U-shaped bracket 24 to make the roller tension sensor 21 move vertically up and down, thereby adjusting the tension of the topcoat sticker 10 during the unwinding process, ensuring that the topcoat sticker 10 is transported smoothly and avoiding wrinkles or stretching deformation of the topcoat sticker 10.

[0027] All standard parts used in this invention can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.

[0028] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.

Claims

1. An unwinding device for processing topcoat stickers with tension adjustment, comprising an unwinder (1), characterized in that: A frame plate (11) is fixedly installed on one side of the uncoiler (1), and a tension adjustment mechanism (2) is provided on the frame plate (11). The tension adjustment mechanism (2) includes a roller tension sensor (21); An L-shaped bracket (23) is fixedly installed below the frame plate (11), and a U-shaped bracket (24) is provided on the L-shaped bracket (23). The roller tension sensor (21) is detachably installed on the U-shaped bracket (24). A lifting frame (25) is fixedly installed on the lower surface of the U-shaped bracket (24). The lifting frame (25) is slidably installed on the L-shaped fixed frame (23). A servo motor (26) is fixedly installed at one end of the L-shaped fixed frame (23). A lead screw (27) is fixedly installed at the drive output end of the servo motor (26). The lead screw (27) passes through the lifting frame (25) and is threadedly connected to the lifting frame (25).

2. The unwinding device for processing topcoat stickers with tension adjustment as described in claim 1, characterized in that, Two guide rollers (12) and two guide rollers (13) are rotatably mounted on the frame plate (11).

3. The unwinding device for processing topcoat stickers with tension adjustment as described in claim 1, characterized in that, A slide rail (28) is fixedly installed on one side of the L-shaped fixed frame (23), a sliding block (29) is slidably installed at one end of the slide rail (28), a connecting plate (3) is fixedly installed on one side of the sliding block (29), and one end of the connecting plate (3) is fixedly installed on one side of the lifting frame (25).

4. The unwinding device for processing topcoat stickers with tension adjustment as described in claim 1, characterized in that, The U-shaped bracket (24) is provided with an installation component (4), which includes a lower limit ring (41) and an upper limit ring (42). Two lower limit rings (41) and two upper limit rings (42) are provided. The upper limit ring (42) is hinged to one end of the lower limit ring (41). The roller tension sensor (21) passes through the two lower limit rings (41) and the two upper limit rings (42). The other end of the lower limit ring (41) and the upper limit ring (42) is fixedly provided with an ear plate (44). A locking bolt (45) is threaded between two adjacent ear plates (44). Both ends of the U-shaped bracket (24) are provided with slots (46). The end of the roller tension sensor (21) is movably disposed in the slot (46).

5. The unwinding device for processing topcoat stickers with tension adjustment as described in claim 4, characterized in that, The inner walls of the lower limit ring (41) and the upper limit ring (42) are both fixedly provided with anti-slip pads (43), and the outer wall of the roller tension sensor (21) and the anti-slip pads (43) are in contact.

6. The unwinding device for processing topcoat stickers with tension adjustment as described in claim 4, characterized in that, A U-shaped rubber pad (47) is fixedly provided on the inner wall of the slot (46), and the end of the roller tension sensor (21) is in contact with the inner wall of the U-shaped rubber pad (47).

7. The unwinding device for processing topcoat stickers with tension adjustment as described in claim 4, characterized in that, The U-shaped bracket (24) is provided with a sliding groove (48), and two sliders (49) are slidably arranged on the inner wall of the sliding groove (48). A connecting rod (5) is fixedly arranged on the upper surface of each of the two sliders (49). One end of the connecting rod (5) is fixedly connected to the outer wall of the lower limit ring (41). A double-headed screw (51) is rotatably installed on the U-shaped bracket (24). The double-headed screw (51) passes through the sliding groove (48) and is rotatably connected to the two sliders (49) by a thread.

8. The unwinding device for processing topcoat stickers with tension adjustment as described in claim 7, characterized in that, A rotating handle (52) is fixedly provided at one end of the double-ended screw (51).