A lifting device for a motor train unit coupler

CN224716308UActive Publication Date: 2026-09-04NANJING ZHONGCHE PUZHEN URBAN RAIL VEHICLE CO LTD
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Patent Information

Application Number
CN202521803695.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-25
Publication Date
2026-09-04
Estimated Expiration
2035-08-25

AI Technical Summary

Technical Problem

[0004]本实用新型的目的在于解决现有技术在由于空间极其受限及缺少相应的工装、高精度的设备,在安装过程中会造成效率低下、费时费力的情况

Benefits of technology

本实用新型通过纵向驱动组件和横向驱动组件,使得叉臂能够灵活适配不同位置的工作,同时通过牵引件和丝杆的作用,实现精准且稳定的插接工作;有效降低了车钩安装的难度,节省了作业的人力、时间,为后续的动车组车钩的安装奠定了基础,保证了整体的作业质量与效率。

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Abstract

The utility model discloses a hydraulic lifting device technical field's a motor train unit car coupler lifting device, including main body frame, main body frame includes vertical frame and horizontal frame, the both sides of vertical frame are provided with left slide rail and right slide rail respectively, and the slide connection of left slide rail and right slide rail has rail plate, be provided with prong arm and be used for driving prong arm's longitudinal drive component and transverse drive component on rail plate, transverse drive component includes screw rod and motor, the screw rod is connected with prong arm, and prong arm drives four -cylinder rotation through motor, and then drives prong arm relative rail plate transverse movement, longitudinal drive component includes oil cylinder and traction piece, and the both ends of oil cylinder are connected with rail plate through traction piece, the application through longitudinal drive component and transverse drive component makes prong arm can nimble adaptation the work of different positions, effectively reduced the difficulty of car coupler installation, saved the manpower, time of operation, laid the foundation for the installation of subsequent motor train unit car coupler, guaranteed the overall operation quality and efficiency.
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Description

Technical Field

[0001] This utility model relates to a coupler lifting device for high-speed trains, belonging to the technical field of hydraulic lifting devices. Background Technology

[0002] During the installation of couplers on high-speed trains, especially the coupler at the driver's cab end, the installation space is extremely limited due to components such as the opening and closing mechanism and anti-creep devices. There are also no suitable tools to assist the operation. Historically, the only option has been to use a forklift to lift the coupler and slowly insert it into the installation position. Furthermore, aligning the coupler with the mounting holes on the car body is difficult, requiring the forklift to be pulled out and adjusted, often repeatedly. The entire process is time-consuming and labor-intensive. Because of the low adjustment precision of forklifts, not only is the work inefficient, but it also easily causes bumps and damage to vehicle components, leading to greater consequences and making it difficult to guarantee product quality.

[0003] In summary, due to extremely limited space and a lack of corresponding tooling and high-precision equipment, the installation process will result in low efficiency and be time-consuming and labor-intensive. Utility Model Content

[0004] The purpose of this utility model is to solve the problem that the existing technology is inefficient and time-consuming during the installation process due to extremely limited space and lack of corresponding tooling and high-precision equipment.

[0005] To solve the above-mentioned technical problems, this utility model is implemented using the following technical solution: A train coupler lifting device is provided, comprising a main frame; the main frame includes a vertical frame and a horizontal frame; a left slide rail and a right slide rail are respectively provided on both sides of the vertical frame, and a fence plate is slidably connected between the left slide rail and the right slide rail; The fence panel is provided with fork arms and longitudinal drive components and lateral drive components for driving the fork arms. The lateral drive assembly includes a lead screw and a motor; the lead screw is connected to the fork arm, and the fork arm is driven by the motor to rotate a four-cylinder, thereby causing the fork arm to move laterally relative to the fence panel; The longitudinal drive assembly includes a hydraulic cylinder and a traction component; both ends of the hydraulic cylinder are connected to the fence panel via the traction component. The left and right slide rails are arranged symmetrically on both sides of the central axis of the oil cylinder.

[0006] Furthermore, one side of the fence panel is provided with a left slider and a right slider for connecting with the left slide rail and the right slide rail, respectively.

[0007] Furthermore, the lateral drive assembly also includes: guide rods mounted on the surface of the fence panel; the guide rods are configured as two rods and are respectively located on both sides of the lead screw.

[0008] Furthermore, the fork arm includes a plug end and a connecting end, the connecting end and the plug end are perpendicular to each other, and the connecting end is connected to the guide rod and the lead screw respectively.

[0009] Furthermore, the hydraulic cylinder is a three-stage hydraulic cylinder and is equipped with an explosion-proof device inside.

[0010] Furthermore, a movable component is installed at the bottom end of the horizontal frame; The movable component includes a front caster and a rear caster. The front caster is a fixed heavy-duty caster, and the rear caster is a swivel heavy-duty caster.

[0011] Furthermore, a gantry anti-tilting block is provided at the connection between the vertical frame and the horizontal frame.

[0012] Furthermore, the back of the vertical frame is provided with a pull-back support rod, the pull-back support rod has a circular cross-section, and is connected to the upper part, lower part and end of the horizontal frame respectively.

[0013] Compared with the prior art, the beneficial effects achieved by this utility model are as follows: This invention utilizes longitudinal and transverse drive components to enable the fork arm to flexibly adapt to different working positions. Simultaneously, through the action of the traction component and the lead screw, it achieves precise and stable insertion work. This effectively reduces the difficulty of coupler installation, saves manpower and time, lays the foundation for the subsequent installation of EMU couplers, and ensures the overall work quality and efficiency. Attached Figure Description

[0014] Figure 1 The figure shown is an overall schematic diagram of the train coupler lifting device provided by this utility model; Figure 2 The diagram shows the installation location of the hydraulic station for the train coupler lifting device provided by this utility model.

[0015] Figure label: 1. Main frame; 11. Vertical frame; 12. Horizontal frame; 13. Left slide rail; 14. Right slide rail; 2. Fence panel; 21. Left slider; 22. Right slider; 3. Fork arm; 31. Insertion end; 32. Connection end; 4. Longitudinal drive assembly; 41. Hydraulic cylinder; 42. Traction component; 5. Lateral drive assembly; 51. Lead screw; 52. Motor; 53. Guide rod; 6. Moving component; 61. Front caster; 62. Rear caster; 7. Gantry anti-tilting block; 8. Rear pull-type support rod; 9. Hydraulic station. Detailed Implementation

[0016] The present invention will be further described below with reference to the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and should not be used to limit the scope of protection of the present invention.

[0017] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0018] like Figure 1 As shown, this embodiment provides a train coupler lifting device, including: a main frame 1; the main frame 1 includes a vertical frame 11 and a horizontal frame 12; a left slide rail 13 and a right slide rail 14 are respectively provided on both sides of the vertical frame 11, and a fence plate 2 is slidably connected between the left slide rail 13 and the right slide rail 14. The fence panel 2 is provided with a fork arm 3 and a longitudinal drive assembly 4 and a transverse drive assembly 5 for driving the fork arm 3. The lateral drive assembly 5 includes a lead screw 51 and a motor 52; the lead screw 51 is connected to the fork arm 3, and the fork arm 3 is driven by the motor 52 to rotate a four-cylinder, thereby causing the fork arm 3 to move laterally relative to the fence plate 2. The longitudinal drive assembly 4 includes a hydraulic cylinder 41 and a traction component 42; both ends of the hydraulic cylinder 41 are connected to the fence panel 2 via the traction component 42. The left slide rail 13 and the right slide rail 14 are arranged symmetrically on both sides of the central axis of the oil cylinder 41.

[0019] In this embodiment, the traction component 42 in the longitudinal drive assembly 4 is selected as a chain. The chain is connected to both ends of the hydraulic cylinder 41, and the other end of the chain is also connected to the fence plate 2. Thus, when the hydraulic cylinder 41 extends, it can drive the chain, thereby driving the fence plate 2 to move.

[0020] Specifically, one side of the fence panel 2 is provided with a left slider 21 and a right slider 22 for connecting to the left slide rail 13 and the right slide rail 14 respectively; the left slider 21 and the right slider 22 are both used to engage the fence panel 2 in the sliding track, thereby ensuring that the fork arm 3 can move stably and accurately when moving vertically.

[0021] Specifically, the lateral drive assembly 5 includes guide rods 53 mounted on the surface of the fence panel 2; the guide rods 53 are configured as two and are respectively arranged on both sides of the lead screw 51; the fork arm 3 includes a plug end 31 and a connecting end 32, the connecting end 32 and the plug end 31 are perpendicular to each other, and the connecting end 32 is connected to the guide rods 53 and the lead screw 51 respectively. The surface of the fence panel 2 is provided with three guide rods, of which the lead screw 51 is located in the middle position. The lead screw 51 is connected to the connecting part of the fork arm 3, and the lead screw 51 is used to drive the fork arm 3 connected to the lead screw 51 to move according to the rotation of the motor 52. The other two guide rods 53 are respectively installed on both sides of the lead screw 51, and are arranged in parallel in this embodiment to ensure stability during lateral movement; the guide rods 53 are also slidably connected to the connecting part of the fork arm 3.

[0022] One point that should be mentioned in this embodiment is that the insertion end 31 of the fork arm 3 can be adjusted according to actual practical needs. Specifically, it can be adjusted by relying on the opening of the connecting part to adjust the separation distance of the fork arm 3.

[0023] In addition, according to actual working conditions, the hydraulic cylinder 41 is a three-stage hydraulic cylinder 41 and is equipped with an explosion-proof device inside. The bottom end of the horizontal frame 12 is equipped with a movable component 6; the movable component 6 includes a front caster 61 and a rear caster 62. In this embodiment, the front caster 61 is a fixed heavy-duty caster, and the rear caster 62 is a swivel heavy-duty caster.

[0024] In actual use, due to the weight of the coupled train coupler, a gantry anti-tilting block 7 is provided at the connection between the vertical frame 11 and the horizontal frame 12 to prevent tilting forward during the coupling process.

[0025] The back of the vertical frame 11 is also provided with a pull-back support rod 8. The pull-back support rod 8 has a circular cross-section and is connected to the upper part, lower part and end of the horizontal frame 12 of the vertical frame 11 respectively.

[0026] The specific usage process is as follows: Adjust the opening of the fork arm 3 to a suitable size according to the dimensions of the coupler itself, so that the coupler can be fixed to the fork arm 3; for example... Figure 2 As shown, the hydraulic station 9 is used to lift the fork arm 3 along the left slide rail 13 and the right slide rail 14 together with the coupler to the designated height. The push device's rear pull-type support rod 8 pushes the coupler to the corresponding vehicle body mounting surface. After inserting the bolts to complete the tightening operation, the coupler lifting device is removed.

[0027] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A coupler lifting device for high-speed trains, comprising a main frame (1); characterized in that, The main frame (1) includes a vertical frame (11) and a horizontal frame (12); a left slide rail (13) and a right slide rail (14) are respectively provided on both sides of the vertical frame (11), and a fence panel (2) is slidably connected between the left slide rail (13) and the right slide rail (14). The fence panel (2) is provided with a fork arm (3) and a longitudinal drive assembly (4) and a transverse drive assembly (5) for driving the fork arm (3). The lateral drive assembly (5) includes a lead screw (51) and a motor (52); the lead screw (51) is connected to the fork arm (3), and the fork arm (3) is driven by the motor (52) to rotate the four cylinders, thereby driving the fork arm (3) to move laterally relative to the fence plate (2); The longitudinal drive assembly (4) includes a hydraulic cylinder (41) and a traction member (42); both ends of the hydraulic cylinder (41) are connected to the fence panel (2) through the traction member (42); The left slide rail (13) and the right slide rail (14) are symmetrically arranged on both sides of the central axis of the oil cylinder (41).

2. The train coupler lifting device according to claim 1, characterized in that, The fence panel (2) has a left slider (21) and a right slider (22) on one side for connecting with the left slide rail (13) and the right slide rail (14), respectively.

3. The train coupler lifting device according to claim 1, characterized in that, The lateral drive assembly (5) further includes: guide rods (53) mounted on the surface of the fence panel (2); the guide rods (53) are configured as two and are respectively located on both sides of the lead screw (51).

4. The train coupler lifting device according to claim 3, characterized in that, The fork arm (3) includes a plug end (31) and a connecting end (32), the connecting end (32) and the plug end (31) are perpendicular to each other, and the connecting end (32) is connected to the guide rod (53) and the lead screw (51) respectively.

5. The train coupler lifting device according to claim 1, characterized in that, The hydraulic cylinder (41) is a three-stage hydraulic cylinder (41) and is equipped with an explosion-proof device inside.

6. The train coupler lifting device according to claim 1, characterized in that, A movable part (6) is installed at the bottom of the horizontal frame (12). The movable component (6) includes a front caster (61) and a rear caster (62). The front caster (61) is a fixed heavy-duty caster, and the rear caster (62) is a swivel heavy-duty caster.

7. The train coupler lifting device according to claim 1, characterized in that, A gantry anti-tilting block (7) is provided at the connection between the vertical frame (11) and the horizontal frame (12).

8. The train coupler lifting device according to claim 1, characterized in that, The back of the vertical frame (11) is provided with a pull-back support rod (8), the cross section of which is circular, and it is connected to the upper part, lower part and end of the horizontal frame (12) of the vertical frame (11) respectively.