Locomotive knocker auxiliary dismounting device

CN224716318UActive Publication Date: 2026-09-04TIANJIN LOCOMOTIVE CO LTD
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Patent Information

Application Number
CN202522147098.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-11
Publication Date
2026-09-04
Estimated Expiration
2035-10-11

AI Technical Summary

Technical Problem

传统的拆、装方法通常依赖于人工作业配合叉车等完成,不仅作业强度大,也存在较高的安全隐患

Benefits of technology

[0011] The advantages and positive effects of this utility model are: due to the adoption of the above technical solution, the operation is simple, the labor intensity of operators is reduced, and the safety of personnel is guaranteed.

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Abstract

The utility model provides a locomotive fender auxiliary dismounting device, including chassis and lifting platform, the lifting platform board has the front end limiting unit and the tail end supporting plate unit, and the tail end supporting plate unit includes telescopic sleeve pole and supporting plate, the front end limiting unit includes adjustable baffle, two slide rods and two groups U type slide plate, the lifting platform board has the sliding slot corresponding with U type slide plate, two sliding slots are located close to the both sides of lifting platform board respectively, the inside of U type slide plate has the sliding block of sliding connection with sliding slot, and the top is fixed with support column, a plurality of first mounting holes are arranged on the support column at intervals, at least one fixed sliding block is slidably arranged on the support column, the fixed sliding block has the second fastening bolt passing through the first mounting hole, the both ends of adjustable baffle are connected with fixed sliding block respectively, adjustable baffle sets up a plurality of second mounting holes, the top surface of adjustable baffle has the fourth fastening bolt, and the slide rod is connected with second mounting hole slidingly.
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Description

Technical Field

[0001] This utility model relates to the field of locomotive maintenance technology, specifically to an auxiliary disassembly and assembly device for locomotive obstacle removal. Background Technology

[0002] Locomotive obstacle clearers are crucial safety devices for ensuring train operation safety. Like a "sweeper" in front of the locomotive, they actively remove or push away small, loose obstacles on the tracks through physical contact, preventing these obstacles from damaging the locomotive's running gear (wheelsets, bogies) or other critical equipment. This avoids serious accidents such as derailments and equipment failures, thus ensuring the safe and smooth operation of trains. During locomotive repairs or major overhauls, the removal and installation of the obstacle clearer are necessary. Traditional removal and installation methods typically rely on manual labor combined with forklifts, which is not only physically demanding but also poses significant safety hazards. Summary of the Invention

[0003] The problem to be solved by this utility model is to provide an auxiliary disassembly and assembly device for locomotive obstacle removal, which overcomes the shortcomings of the prior art.

[0004] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is: an auxiliary disassembly and assembly device for a locomotive obstacle clearer, including a base frame and a lifting platform. The base frame has wheels, and the lifting platform is fixed on the base frame. The lifting platform includes a lifting platform frame and a lifting platform plate. The lifting platform plate has a front limiting unit and a rear support plate unit. The rear support plate unit includes a telescopic sleeve and a support plate. The telescopic sleeve is divided into a sleeve and a telescopic rod. The sleeve is fixed on the lifting platform plate. The lower end of the telescopic rod extends into the sleeve and is slidably connected to the sleeve. The upper end of the telescopic rod is fixed to the support plate. A limiting bolt is provided on the side of the sleeve. One end of the limiting bolt can pass through the side wall of the sleeve and abut against the telescopic rod.

[0005] The front-end limiting unit includes an adjustable baffle, two sliding rods, and two sets of U-shaped sliding plates. The U-shaped sliding plates are assembled from a top plate, side plates, and a bottom plate. The lifting platform plate has sliding grooves corresponding to the U-shaped sliding plates. The two sliding grooves are located on both sides near the lifting platform plate. The inner side of the top plate has a slider that is slidably connected to the sliding groove. The bottom plate has a third fastening bolt. The end of the third fastening bolt can abut against the bottom surface of the lifting platform plate. A support column is fixed on the top plate. The support column has multiple first mounting holes spaced apart. At least one fixed slider is slidably fitted on the support column. The fixed slider has a second fastening bolt passing through the first mounting hole. The two ends of the adjustable baffle are respectively connected to the fixed slider. The side of the adjustable baffle has multiple second mounting holes spaced apart. The top surface of the adjustable baffle has a fourth fastening bolt corresponding to the second mounting holes. The sliding rod is slidably connected to the second mounting hole. The end of the fourth fastening bolt can abut against the sliding rod.

[0006] Optionally, the surface of the tray is provided with a flexible padding layer.

[0007] Optionally, a wheel braking system is provided on the wheel.

[0008] Optionally, the frame has a handrail.

[0009] Optionally, one end of the slide bar has a limiting end plate, and the other end has a flexible sleeve.

[0010] Optionally, the front limiting unit further includes a bottom fixing baffle, and the support column has a fixing slider connected to the bottom fixing baffle. The bottom fixing baffle is fixed near the surface of the lifting platform plate.

[0011] The advantages and positive effects of this utility model are: due to the adoption of the above technical solution, the operation is simple, the labor intensity of operators is reduced, and the safety of personnel is guaranteed. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall structure of a specific embodiment of this utility model;

[0013] Figure 2 yes Figure 1 Schematic diagram of the front-end limiting unit structure;

[0014] Figure 3 yes Figure 2 Another structural diagram from a different angle;

[0015] In the diagram: 1. Underframe; 12. Wheel; 13. Handrail; 2. Lifting platform frame; 3. Lifting platform plate; 31. Slide groove; 4. Front limiting unit; 41. Support column; 411. First mounting hole; 42. Fixed slider; 421. Second fastening bolt; 43. U-shaped sliding plate; 431. Slider; 432. Third fastening bolt; 44. Bottom fixed baffle; 45. Adjustable baffle; 451. Second mounting hole; 452. Fourth fastening bolt; 46. Slide rod; 461. Limiting end plate; 462. Flexible sleeve; 5. Tail support plate unit; 6. Obstacle remover; 7. Locomotive body. Detailed Implementation

[0016] The present invention will be further described in detail below with reference to specific embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and are not intended to limit the present invention. In the description of the present invention, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention. In the description of the present invention, it should be noted that unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, it can refer to a fixed connection, a detachable connection, or an integral connection; it can refer to a mechanical connection or an electrical connection; it can refer to a direct connection or an indirect connection through an intermediate medium; it can refer to the internal connection of two components. For those skilled in the art, the specific meaning of the above terms in the present invention can be understood through specific circumstances.

[0017] like Figure 1 As shown, this utility model provides an auxiliary disassembly and assembly device for a locomotive obstacle clearer, including a base frame 1 and a lifting platform. The base frame 1 has wheels 12. The lifting platform is fixed on the base frame 1. The lifting platform includes a lifting platform frame 2 and a lifting platform plate 3. The lifting platform plate 3 has a front limiting unit 4 and a rear support plate unit 5. The rear support plate unit 5 includes a telescopic sleeve and a support plate. The telescopic sleeve is divided into a sleeve and a telescopic rod. The sleeve is fixed on the lifting platform plate 3. The lower end of the telescopic rod extends into the sleeve and is slidably connected to the sleeve. The upper end of the telescopic rod is fixed to the support plate. A limiting bolt is provided on the side of the sleeve. One end of the limiting bolt can pass through the side wall of the sleeve and abut against the telescopic rod.

[0018] like Figure 2 , 3As shown, the front limiting unit 4 includes an adjustable baffle 45, two sliding rods 46, and two sets of U-shaped sliding plates 43. The U-shaped sliding plates 43 are assembled from a top plate, side plates, and a bottom plate. The lifting platform plate 3 has sliding grooves 31 that correspond one-to-one with the U-shaped sliding plates 43. The two sliding grooves 31 are located on both sides near the lifting platform plate 3. The inner side of the top plate has a slider 431 that is slidably connected to the sliding grooves 31. The bottom plate has a third fastening bolt 432. The end of the third fastening bolt 432 can abut against the bottom surface of the lifting platform plate 3. A support column 41 is fixed on the top plate. Multiple first mounting holes 411 are provided at intervals. At least one fixed slider 42 is slidably sleeved on the support column 41. The fixed slider 42 has a second fastening bolt 421 passing through the first mounting hole 411. The two ends of the adjustable baffle 45 are respectively connected to the fixed slider 42. Multiple second mounting holes 451 are provided at intervals on the side of the adjustable baffle 45. The top surface of the adjustable baffle 42 has a fourth fastening bolt 452 corresponding to the second mounting holes 451 one by one. The slide rod 46 is slidably connected to the second mounting holes 451. The end of the fourth fastening bolt 452 can abut against the slide rod 46.

[0019] When disassembling the obstacle remover 6 using the aforementioned device, the chassis 1 is placed at the bottom of the locomotive obstacle remover 6, and the lifting platform frame 2 is raised so that the front limiting unit 4 is aligned with the front end of the obstacle remover 6 and the rear support plate unit 5 is aligned with the rear crossbeam of the obstacle remover 6. The positions of the front limiting unit 4 and the rear support plate unit 5 are adjusted according to the actual situation to ensure good alignment with the front end and rear crossbeam of the obstacle remover 6, respectively. The adjustment method for the front limiting unit 4 is as follows: loosen the third fastening bolt 432 so that the U-shaped sliding plate 43 can slide along the slide groove 31 to the point where the U-shaped sliding plate 43 is closest to the front end of the obstacle remover 6; tighten the third fastening bolt 432; loosen the second fastening bolt 421 so that the fixed slider 42 can slide along the support column 41; and then... 2. After adjusting to the appropriate height, tighten the second fastening bolt 421, loosen the fourth fastening bolt 452, adjust the slide rod 46 so that its end can abut against the front end face of the obstacle remover 6, and tighten the fourth fastening bolt 452. Under the restriction of the slide rod 46, the obstacle remover 6 is prevented from moving forward. The tail support plate unit 5 is adjusted by adjusting the length of the extension sleeve of the telescopic rod so that the support plate supports the tail of the obstacle remover 6, preventing the obstacle remover 6 from moving backward. After the obstacle remover 6 is limited, use the braking system on the wheel to fix the wheel 12. Use tools to manually loosen the fasteners of the obstacle remover 6 and separate the obstacle remover 6 from the locomotive body 7. Control the lifting platform to lower the lifting platform plate 3 to a suitable position. Move the obstacle remover 6 to the designated position. The installation process is the reverse of the disassembly process. The lifting platform in this device can adjust the height of the limiting unit, the position of the front limiting unit 4 can be adjusted according to the vehicle model specifications, and the height of the tail support plate unit can be adjusted according to the vehicle model specifications. Therefore, this device is suitable for various vehicle models.

[0020] To avoid the device from damaging the surface of the obstacle remover 6, a flexible pad can be provided on the surface of the tray.

[0021] The frame 1 has a handlebar 13 to facilitate dragging the entire device.

[0022] One end of the slide rod 46 has a limiting end plate 461 to prevent the slide rod 46 from slipping out of the second mounting hole 451, and the other end has a flexible sleeve 462 to prevent the slide rod 46 from making hard contact with the obstacle remover 6.

[0023] To further limit the obstruction remover 6, the front limiting unit 4 also includes a bottom fixed baffle 44. The support column 41 has a fixed slider 42 connected to the bottom fixed baffle 44. The bottom fixed baffle 44 is fixed near the surface of the lifting platform plate 3. The bottom fixed baffle 44 is provided with an auxiliary sliding rod 46 to limit the front end of the obstruction remover 6.

[0024] The advantages of the above device compared with existing technologies are: a) Increased efficiency: Compared with the traditional manual operation method using a forklift, this device shortens the disassembly time; b) Reduced labor intensity: Reduced manual intervention, avoidance of prolonged use of hand tools and manual obstacle removal, and reduced physical exertion for workers; c) Safe and reliable: Through professional design, the frequency of personnel working under the vehicle is reduced, avoiding potential safety accidents during operation; d) Wide applicability: Applicable to the disassembly and assembly of obstacle removal devices for various models of locomotives.

[0025] The embodiments of this utility model have been described in detail above, but the content described is only a preferred embodiment of this utility model and should not be considered as limiting the scope of implementation of this utility model. All equivalent changes and improvements made in accordance with the claims of this utility model should still fall within the patent coverage of this utility model.

Claims

1. An auxiliary disassembly and assembly device for a locomotive obstacle clearing device, characterized in that: The device includes a base frame and a lifting platform. The base frame has wheels, and the lifting platform is fixed to the base frame. The lifting platform includes a lifting platform frame and a lifting platform plate. The lifting platform plate has a front limiting unit and a rear support plate unit. The rear support plate unit includes a telescopic sleeve and a support plate. The telescopic sleeve is divided into a sleeve and a telescopic rod. The sleeve is fixed to the lifting platform plate. The lower end of the telescopic rod extends into the sleeve and is slidably connected to the sleeve. The upper end of the telescopic rod is fixed to the support plate. A limiting bolt is provided on the side of the sleeve. One end of the limiting bolt can pass through the side wall of the sleeve and abut against the telescopic rod. The front-end limiting unit includes an adjustable baffle, two sliding rods, and two sets of U-shaped sliding plates. The U-shaped sliding plates are assembled from a top plate, side plates, and a bottom plate. The lifting platform plate has sliding grooves corresponding to the U-shaped sliding plates. The two sliding grooves are located on both sides near the lifting platform plate. The inner side of the top plate has a slider that is slidably connected to the sliding groove. The bottom plate has a third fastening bolt. The end of the third fastening bolt can abut against the bottom surface of the lifting platform plate. A support column is fixed on the top plate. The support column has multiple first mounting holes spaced apart. At least one fixed slider is slidably fitted on the support column. The fixed slider has a second fastening bolt passing through the first mounting hole. The two ends of the adjustable baffle are respectively connected to the fixed slider. The side of the adjustable baffle has multiple second mounting holes spaced apart. The top surface of the adjustable baffle has a fourth fastening bolt corresponding to the second mounting holes. The sliding rod is slidably connected to the second mounting hole. The end of the fourth fastening bolt can abut against the sliding rod.

2. The locomotive obstacle removal device auxiliary disassembly and assembly device according to claim 1, characterized in that: The surface of the tray is provided with a flexible padding layer.

3. The locomotive obstacle removal device auxiliary disassembly and assembly device according to claim 1, characterized in that: A wheel braking system is installed on the wheels.

4. The locomotive obstacle removal device auxiliary disassembly and assembly device according to claim 1, characterized in that: The base frame has handrails.

5. The locomotive obstacle removal device auxiliary disassembly and assembly device according to claim 1, characterized in that: One end of the slide rod has a limiting end plate, and the other end has a flexible sleeve.

6. The locomotive obstacle removal device for auxiliary disassembly and assembly according to any one of claims 1-5, characterized in that: The front limiting unit also includes a bottom fixed baffle, and the support column has a fixed slider connected to the bottom fixed baffle. The bottom fixed baffle is fixed near the surface of the lifting platform plate.