Activated carbon carbonization device

Abstract

The utility model relates to the technical field of activated carbon processing, especially to an activated carbon carbonization device, which is provided with an ignition device with rotary support, can stably rotate the rotary frame, and comprises a body and a lower combustion chamber, the bottom of the body is in communication with the top of the lower combustion chamber, and further comprises a rotary drive motor, a synchronous shaft, a carbonization rotary frame, an outer ring, balls, an inner ring, a hinge and a front cover plate, the middle part of the rear side of the body is connected with the front side of the rotary drive motor, the output end of the rotary drive motor is connected with the middle part of the rear side of the carbonization rotary frame through the synchronous shaft, the front side inside the body is connected with the outer side of the outer ring, the inner wall of the outer ring is rotatably connected with the outer side of the inner ring through the rolling constraint of multiple groups of balls, the front side of the body is open, the left middle side of the front end of the body is movably connected with the left end middle side of the front cover plate through the hinge, and the outer side of the body is provided with a turnover structure.

Description

Technical Field

[0001] This utility model relates to the technical field of activated carbon processing, specifically to an activated carbon carbonization device. Background Technology

[0002] Activated carbon is amorphous carbon that has undergone activation treatment. It exists in powder, granular, or pellet form and has strong adsorption capacity. The activation treatment removes various oils and impurities from the surface of the amorphous carbon, increasing its pore number, surface area, and surface activity, thereby enabling it to adsorb many gases, liquids, or certain solutes in solutions.

[0003] Carbonization is one of the important processes in the production of activated carbon, and the quality of carbonization directly affects the quality of the activated carbon product. Existing activated carbon carbonization equipment, such as the one described in patent publication number CN220056369U, uses a slowly moving rotating carbonization frame to allow wood to move slowly within the carbonization chamber. During this process, the wood pieces collide and ignite with each other, ensuring that any part of the wood surface can burn completely, significantly accelerating combustion efficiency.

[0004] However, its carbonization rotating frame is only connected by a rotating motor, resulting in poor rotational stability. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] To address the shortcomings of existing technologies, this utility model provides an activated carbon carbonization device equipped with a ignition device featuring a rotating support, which can stably rotate the rotating frame.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: an activated carbon carbonization device, comprising a body and a lower combustion chamber, wherein the bottom of the body is connected to the top of the lower combustion chamber, and further comprising a rotary drive motor, a synchronous shaft, a carbonization rotating frame, an outer ring, ball bearings, an inner ring, a hinge, and a front cover plate, wherein the rear middle of the body is connected to the front of the rotary drive motor, and the output end of the rotary drive motor is connected to the rear middle of the carbonization rotating frame via the synchronous shaft, wherein the front of the body is connected to the outer side of the outer ring, and the inner wall of the outer ring is rotatably connected to the outer side of the inner ring via multiple sets of ball bearings, wherein the front of the body is open, and the left middle of the front end of the body is movably connected to the left middle of the front cover plate via a hinge, and a flipping structure is provided on the outer side of the body.

[0009] Preferably, it also includes a pin, a handle, a movable pin piece, a fixed pin frame, and a movable pin sleeve. The inner side of the right side of the front cover plate is connected to the outer side of the movable pin sleeve. The inner wall of the movable pin sleeve is rotatably connected to the outer wall of the middle part of the pin. The outer side of the pin is connected to one side of the inner end of the handle. The inner side of the pin is connected to one side of the inner end of the movable pin piece. The right middle side of the front opening of the machine body is connected to the right side of the fixed pin frame.

[0010] Preferably, the flipping structure includes a flipping shaft, a rotation constraint sleeve, a bottom frame, a hinge frame, a hinge shaft, a hinge block, and an electric push rod. The middle of the left and right sides of the machine body is connected to the inner end of a set of flipping shafts, and the outer side of each set of flipping shafts is rotatably connected to the inner side of a set of rotation constraint sleeves. The upper left and right sides of the bottom frame are connected to the outer ends of a set of rotation constraint sleeves, and the rear middle side of the bottom end of the bottom frame is connected to a set of hinge frames, which are respectively connected to the lower middle side of the rear end of the machine body. The inner side of the hinge frame is movably connected to the middle of both sides of the hinge block via the hinge shaft. The two sets of hinge blocks are respectively connected to the two ends of the electric push rod.

[0011] Preferably, it also includes a support frame and a guide ladder, wherein the bottom front side of the inner bottom of the base frame is connected to the bottom side of the support frame, and the top of the support frame is connected to the middle of the bottom side of the guide ladder.

[0012] Preferably, it also includes a heat insulation plate, wherein the rear side of the front cover plate is connected to the inner side of the heat insulation plate.

[0013] (III) Beneficial Effects

[0014] Compared with the prior art, the present invention provides an activated carbon carbonization device, which has the following beneficial effects:

[0015] With the cover currently open, raw materials can be poured into the carbonization rotating frame through the front opening of the machine body. Then, the front cover is closed under the constraint of the hinge, sealing the machine body and the front opening of the carbonization rotating frame. Ignition is achieved through the lower combustion chamber, driven by a rotary drive motor, which drives the carbonization rotating frame to rotate via a synchronous shaft. The carbonization rotating frame is connected by an inner ring and rotated within an outer ring by multiple sets of ball bearings, thus ensuring stable rotation and allowing the raw materials inside the carbonization rotating frame to burn completely. An ignition device with rotational support is provided to ensure stable rotation of the rotating frame. Attached Figure Description

[0016] Figure 1 This is an axial view illustrating the structure of this utility model.

[0017] Figure 2 This utility model Figure 1 The left view;

[0018] Figure 3 This utility model Figure 1 Front view;

[0019] Figure 4 This utility model Figure 3 Right view of section A.

[0020] The following components are labeled in the attached diagram: 1. Machine body; 2. Lower combustion chamber; 3. Rotary drive motor; 4. Synchronous shaft; 5. Carbonization rotating frame; 6. Outer ring; 7. Ball bearing; 8. Inner ring; 9. Hinge; 10. Front cover plate; 11. Pin shaft; 12. Handle; 13. Moving pin piece; 14. Fixed pin frame; 15. Tilting shaft; 16. Rotary constraint sleeve; 17. Base frame; 18. Hinge frame; 19. Hinge shaft; 20. Hinge block; 21. Electric push rod; 22. Support; 23. Material guide ladder; 24. Insulation plate; 25. Pin shaft movable sleeve. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Example

[0023] Please see Figures 1-4 An activated carbon carbonization device includes a body 1 and a lower combustion chamber 2. The bottom of the body 1 is connected to the top of the lower combustion chamber 2. It also includes a rotary drive motor 3, a synchronous shaft 4, a carbonization rotating frame 5, an outer ring 6, ball bearings 7, an inner ring 8, a hinge 9, and a front cover plate 10. The rear middle of the body 1 is connected to the front of the rotary drive motor 3. The output end of the rotary drive motor 3 is connected to the rear middle of the carbonization rotating frame 5 via the synchronous shaft 4. The front interior of the body 1 is connected to the outer side of the outer ring 6. The inner wall of the outer ring 6 is rotatably connected to the outer side of the inner ring 8 via multiple sets of ball bearings 7. The front of the body 1 is open. The front left middle side is movably connected to the left middle side of the front cover plate 10 via hinge 9. A flipping structure is provided on the outside of the machine body 1. When the front cover plate 10 is in the open state, raw materials can be poured into the carbonization rotating frame 5 through the front opening of the machine body 1. Then, the front cover plate 10 is closed under the constraint of hinge 9, sealing the front opening of the machine body 1 and the carbonization rotating frame 5. The material is ignited by the action of the lower combustion chamber 2 and driven by the rotary drive motor 3. The carbonization rotating frame 5 is rotated via the synchronous shaft 4. The carbonization rotating frame 5 is connected by the inner ring 8 and is rotated within the outer ring 6 by multiple sets of ball bearings 7, thereby stabilizing the rotation and ensuring that the raw materials in the carbonization rotating frame 5 can be fully burned.

[0024] It also includes a pin 11, a handle 12, a movable pin 13, a fixed pin frame 14, and a movable pin sleeve 25. The inner side of the right side of the front cover plate 10 is connected to the outer side of the movable pin sleeve 25. The inner wall of the movable pin sleeve 25 is rotatably connected to the outer wall of the middle part of the pin 11. The outer side of the pin 11 is connected to one side of the inner end of the handle 12. The inner side of the pin 11 is connected to one side of the inner end of the movable pin 13. The right middle side of the front opening of the machine body 1 is connected to the right side of the fixed pin frame 14. After the front cover plate 10 is closed, the handle 12 can be turned to make the pin 11 rotate under the constraint of the handle 12. The movable pin 13 is rotated and pinned into the fixed pin frame 14 to close and fix the front cover plate 10, thereby improving stability.

[0025] The flipping structure includes a flipping shaft 15, a rotation constraint sleeve 16, a base frame 17, a hinge frame 18, a hinge shaft 19, a hinge block 20, and an electric push rod 21. The middle parts of the left and right sides of the machine body 1 are respectively connected to the inner ends of a set of flipping shafts 15. The outer sides of each set of flipping shafts 15 are respectively rotatably connected to the inner sides of a set of rotation constraint sleeves 16. The upper left and right sides of the inner side of the base frame 17 are respectively connected to the outer ends of a set of rotation constraint sleeves 16. The rear middle side of the bottom end of the inner side of the base frame 17 is connected to the lower middle side of the rear end of the machine body 1, respectively, and a set of hinge frames 18 are respectively connected to the lower middle side of the rear end of the machine body 1. The inner side of the hinge frame 18 is movably connected to the middle of both sides of the hinge block 20 via the hinge shaft 19. The two sets of hinge blocks 20 are respectively connected to the two ends of the electric push rod 21. When the electric push rod 21 moves and extends, the distance between the two sets of hinge blocks 20 changes. The hinge blocks 20 are constrained by the hinge shaft 19 inside the two sets of hinge frames 18, causing the electric push rod 21 to rotate accordingly. This causes the machine body 1 to rotate under the constraint of the two sets of rotating shafts 15 inside the bottom frame 17. When the front of the machine body 1 is higher than the back, the material can be discharged.

[0026] It also includes a support frame 22 and a guide ladder 23. The bottom front side of the bottom of the base frame 17 is connected to the bottom side of the support frame 22, and the top of the support frame 22 is connected to the middle of the bottom side of the guide ladder 23. The guide ladder 23 is connected to the support frame 22, so that the discharged material can slide out through the guide ladder 23 for easy collection.

[0027] It also includes a heat insulation plate 24, with the rear side of the front cover plate 10 connected to the inner side of the heat insulation plate 24; the heat insulation plate 24 can be used for internal heat insulation of the device, improving reliability.

[0028] In summary, when using an activated carbon carbonization device, the front cover 10 is in the open state, allowing raw materials to be poured into the carbonization rotating frame 5 through the front opening of the machine body 1. The front cover 10 is then closed under the constraint of the hinge 9. After the front cover 10 is closed, the handle 12 can be turned, causing the pin 11 to rotate under the constraint of the tilting shaft 15. The rotating pin 13 then rotates into the fixed pin frame 14, closing and fixing the front cover 10, and sealing the machine body 1 and the front opening of the carbonization rotating frame 5. Ignition is achieved through the lower combustion chamber 2, driven by the rotary drive motor 3, which in turn drives the carbonization rotating frame 5 via the synchronous shaft 4. The carbonization rotating frame 5 is connected by multiple sets of rollers via the inner ring 8. The rolling constraint of bead 7 rotates within the outer ring 6, thus stabilizing the rotation and ensuring complete combustion of the raw materials within the carbonization rotating frame 5. The internal insulation of the device is achieved through the insulation plate 24. When the electric push rod 21 extends or retracts, the distance between the two sets of hinge blocks 20 changes. The hinge blocks 20 are constrained by the hinge shafts 19 within the two sets of hinge frames 18, causing the electric push rod 21 to rotate accordingly. This causes the machine body 1 to rotate under the constraint of the two sets of rotating shafts 15 within the bottom frame 17. When the machine body 1 is higher in the front and lower in the back, the material can be discharged. The material is connected to the guide ladder 23 via the bracket 22, allowing the discharged material to slide out for easy collection.

[0029] The body 1, the lower combustion chamber 2, the rotary drive motor 3, and the front cover plate 10 are all preferably the corresponding structures in the activated carbon carbonization equipment of CN220056369U, and are equipped with corresponding supporting facilities. The electric push rod 21 is a well-known device in the art that can be directly purchased from the market, and is equipped with a corresponding control system to meet its function. Here we are just using it and have not made any structural or functional improvements to it, so we will not go into details here.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An activated carbon carbonization device, comprising a body (1) and a lower combustion chamber (2), wherein the bottom of the body (1) is connected to the top of the lower combustion chamber (2), characterized in that, It also includes a rotary drive motor (3), a synchronous shaft (4), a carbonization rotating frame (5), an outer ring (6), ball bearings (7), an inner ring (8), a hinge (9), and a front cover plate (10). The rear middle of the machine body (1) is connected to the front of the rotary drive motor (3). The output end of the rotary drive motor (3) is connected to the rear middle of the carbonization rotating frame (5) via the synchronous shaft (4). The front of the inside of the machine body (1) is connected to the outer side of the outer ring (6). The inner wall of the outer ring (6) is rotatably connected to the outer side of the inner ring (8) via multiple sets of ball bearings (7). The front of the machine body (1) is open. The left middle of the front end of the machine body (1) is movably connected to the left middle of the front cover plate (10) via the hinge (9). The outer side of the machine body (1) is provided with a flipping structure.

2. The activated carbon carbonization device according to claim 1, characterized in that: It also includes a pin (11), a handle (12), a movable pin (13), a fixed pin frame (14), and a pin movable sleeve (25). The inner side of the right side of the front cover plate (10) is connected to the outer side of the pin movable sleeve (25). The inner wall of the pin movable sleeve (25) is rotatably connected to the outer wall of the middle part of the pin (11). The outer side of the pin (11) is connected to one side of the inner end of the handle (12). The inner side of the pin (11) is connected to one side of the inner end of the movable pin (13). The right middle side of the front opening of the machine body (1) is connected to the right side of the fixed pin frame (14).

3. The activated carbon carbonization device according to claim 1, characterized in that: The flipping structure includes a flipping shaft (15), a rotation constraint sleeve (16), a bottom frame (17), a hinge frame (18), a hinge shaft (19), a hinge block (20), and an electric push rod (21). The middle of the left and right sides of the machine body (1) is connected to the inner end of a set of flipping shafts (15). The outer side of each set of flipping shafts (15) is rotatably connected to the inner side of a set of rotation constraint sleeves (16). The upper left and right sides of the bottom frame (17) are connected to the outer end of a set of rotation constraint sleeves (16). The lower rear side of the bottom end of the bottom frame (17) is connected to the lower rear side of the machine body (1) and a set of hinge frames (18) are connected. The inner side of the hinge frame (18) is movably connected to the middle of both sides of the hinge block (20) via the hinge shaft (19). The two sets of hinge blocks (20) are connected to the two ends of the electric push rod (21).

4. The activated carbon carbonization device according to claim 3, characterized in that: It also includes a support (22) and a guide ladder (23). The bottom front side of the bottom of the base frame (17) is connected to the bottom side of the support (22), and the top of the support (22) is connected to the middle of the bottom side of the guide ladder (23).

5. The activated carbon carbonization device according to claim 1, characterized in that: It also includes a heat insulation plate (24), the rear side of which is connected to the inner side of the heat insulation plate (24).

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