Electrolytic cell temperature regulation device

CN224716692UActive Publication Date: 2026-09-04HECHI INST OF SCI & TECH INFORMATION +1
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Patent Information

Application Number
CN202522091693.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-28
Publication Date
2026-09-04
Estimated Expiration
2035-09-28

AI Technical Summary

Technical Problem

为实现对电解槽温度的精准调控,现有技术中通常会在电解槽体上配置冷却液管和加热丝,并通过热电偶等测温组件实时采集槽内温度数据,再由控制面板根据测温结果控制冷却或加热动作,形成温度调控闭环,然而,在实际生产过程中,热电偶作为关键测温元件,长期浸没或接触电解槽内的熔融盐、腐蚀性电解液等介质,其表面极易附着电解质残留、结垢、金属氧化物等污垢杂质,这些污垢会在热电偶表面形成隔热层,不仅导致热量传递受阻,造成测温数据滞后或偏差,影响温度调控的准确性,进而引发电解反应不稳定、产品纯度下降等问题,还可能因污垢中腐蚀性成分长期附着,加速热电偶电极腐蚀或保护套管破损,缩短其使用寿命,针对热电偶的清洁需求,现有技术多依赖人工定期停机拆卸清洁,需中断正常电解生产流程,导致生产效率降低、能耗浪费

Benefits of technology

[0012]本实用新型的有益效果是:通过第二电机和自动清洁式测温组件,第二电机驱动转动杆转动时,主动锥齿轮与从动锥齿轮啮合使热电偶转动,同时转动齿轮与齿板啮合带动连接套筒上下移动,配合清洁刷对热电偶的接触摩擦,可自动清除热电偶表面附着的污垢杂质,保障测温精度,避免人工清洁的繁琐与不便。

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Abstract

The utility model relates to electrolytic bath temperature regulation device belongs to electrolytic bath temperature regulation device technical field, including electrolytic bath body, be equipped with cooling liquid pipe on electrolytic bath body, be equipped with heating wire in electrolytic bath body inner wall, be equipped with mounting plate on electrolytic bath body, the threaded rod rotation is installed between mounting plate, install first motor on mounting plate, be connected with mounting bracket on threaded rod, install telescopic cylinder on mounting bracket, the output end of telescopic cylinder is connected with mounting seat, be connected with automatic cleaning type temperature measurement subassembly on mounting seat, install second motor on mounting seat, be equipped with control panel on electrolytic bath body, the utility model discloses through second motor and automatic cleaning type temperature measurement subassembly, second motor drive rotation lever rotates, driving bevel gear and driven bevel gear mesh drive thermocouple rotation, rotation gear and toothed plate mesh drive connecting sleeve up and down movement, clean brush friction thermocouple, can automatically remove its surface dirt and impurity, ensure temperature measurement accuracy, avoid artificial cleaning cumbersome inconvenience.
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Description

Technical Field

[0001] This utility model relates to the technical field of electrolytic cell temperature control devices, and in particular to electrolytic cell temperature control devices. Background Technology

[0002] In the field of industrial electrolysis production, the electrolytic cell is the core reaction equipment, and the stability of the electrolyte temperature inside it directly determines the electrolysis efficiency, product quality, and equipment lifespan. To achieve precise temperature control of the electrolytic cell, existing technologies typically equip the electrolytic cell with coolant pipes and heating wires, and use temperature sensing components such as thermocouples to collect temperature data in real time. The control panel then controls cooling or heating actions based on the temperature measurement results, forming a closed-loop temperature control system. However, in actual production, thermocouples, as key temperature sensing elements, are constantly immersed in or in contact with molten salts and corrosive electrolytes within the electrolytic cell. Their surfaces are highly susceptible to the adhesion of electrolyte residues, scale, metal oxides, and other contaminants. These contaminants form an insulating layer on the thermocouple surface, which not only hinders heat transfer, causing lag or deviation in temperature measurement data and affecting the accuracy of temperature control, but also leads to problems such as unstable electrolytic reactions and decreased product purity. Furthermore, the long-term adhesion of corrosive components in the contaminants can accelerate the corrosion of thermocouple electrodes or damage the protective sheath, shortening their service life. To address the cleaning needs of thermocouples, existing technologies often rely on manual periodic shutdowns for disassembly and cleaning, which requires interrupting the normal electrolytic production process, resulting in reduced production efficiency and energy waste. Utility Model Content

[0003] To overcome the technical defects of the existing technology, this utility model provides an electrolytic cell temperature control device, which can clean the surface of thermocouples and ensure temperature measurement accuracy.

[0004] The technical solution adopted by this utility model is as follows: It includes an electrolytic cell body, on which a coolant pipe is provided, and a heating wire is provided on the inner wall of the electrolytic cell body. An installation plate is provided on the electrolytic cell body, and a threaded rod is rotatably mounted between the installation plates. A first motor for driving the threaded rod is mounted on the installation plate. A slider is threadedly connected to the threaded rod, and the slider is slidably engaged with the electrolytic cell body. A mounting frame is connected to the slider, and a telescopic cylinder is mounted on the mounting frame. The output end of the telescopic cylinder is connected to a mounting base, and an automatic cleaning temperature measuring component is connected to the mounting base. A second motor for driving the automatic cleaning temperature measuring component is mounted on the mounting base, and a control panel is provided on the electrolytic cell body.

[0005] Preferably, to facilitate the installation of the automatic cleaning temperature measuring component, the mounting base is provided with a connecting hole, a circular hole, and a square hole.

[0006] Preferably, for the rotating rod to rotate, the automatic cleaning temperature measuring assembly includes a thermocouple, a rotating rod, and a connecting sleeve. The thermocouple is rotatably mounted on the mounting base, the rotating rod is rotatably mounted on the mounting base, the rotating rod is fixedly connected to the output end of the second motor, the connecting sleeve is sleeved on the thermocouple, and the connecting sleeve is provided with cleaning brushes arranged in an array, the cleaning brushes being in contact with the thermocouple.

[0007] Preferably, in order for the thermocouple to rotate, a driven bevel gear is provided at the upper end of the thermocouple, and a driving bevel gear is provided on the rotating rod, wherein the driving bevel gear meshes with the driven bevel gear.

[0008] Preferably, in order for the connecting sleeve to move up and down, a toothed plate is provided on one side of the connecting sleeve, the toothed plate is inserted into the square hole, and a rotating gear is provided on the rotating rod, the rotating gear meshing with the toothed plate.

[0009] Preferably, in order to facilitate the limiting of the connecting sleeve, a limiting rod is connected to the connecting sleeve, the limiting rod is inserted into the connecting hole and the circular hole, and a limiting block is provided on the limiting rod, the limiting block is inserted into the connecting hole.

[0010] Preferably, the coolant pipe is provided with an inlet and an outlet for adding coolant.

[0011] Preferably, for ease of operation, the control panel is electrically connected to the first motor, the telescopic cylinder, the second motor, the heating wire, and the automatic cleaning temperature measuring component.

[0012] The beneficial effects of this utility model are as follows: When the second motor drives the rotating rod to rotate, the active bevel gear meshes with the driven bevel gear to make the thermocouple rotate. At the same time, the rotating gear meshes with the toothed plate to drive the connecting sleeve to move up and down. With the contact friction of the cleaning brush on the thermocouple, the dirt and impurities attached to the surface of the thermocouple can be automatically removed, ensuring the temperature measurement accuracy and avoiding the tediousness and inconvenience of manual cleaning. Attached Figure Description

[0013] Figure 1 This is a structural schematic diagram of the present invention from a side view.

[0014] Figure 2 for Figure 1 Schematic diagram at point A.

[0015] Figure 3 This is a cross-sectional view of the present invention.

[0016] Figure 4 This is a schematic diagram of the mounting bracket of this utility model.

[0017] Figure 5 This is a schematic diagram of the structure of the automatic cleaning temperature measuring component of this utility model.

[0018] Explanation of reference numerals in the attached drawings: 1. Electrolytic cell body; 2. Coolant pipe; 3. Heating wire; 4. Mounting plate; 5. Threaded rod; 6. First motor; 7. Slider; 8. Mounting bracket; 9. Automatic cleaning temperature measuring component; 901. Thermocouple; 902. Rotating rod; 903. Connecting sleeve; 904. Cleaning brush; 905. Driven bevel gear; 906. Driving bevel gear; 907. Rotating gear; 908. Limiting rod; 909. Limiting block; 910. Gear plate; 10. Telescopic cylinder; 11. Mounting base; 12. Second motor; 13. Control panel; 14. Connecting hole; 15. Circular hole; 16. Square hole; 17. Liquid inlet; 18. Liquid outlet. Detailed Implementation

[0019] The present invention will be further described below with reference to the accompanying drawings:

[0020] like Figures 1-5As shown, this embodiment provides an electrolytic cell temperature control device, including an electrolytic cell body 1, a coolant pipe 2 on the electrolytic cell body 1, a heating wire 3 on the inner wall of the electrolytic cell body 1, a mounting plate 4 on the electrolytic cell body 1, a threaded rod 5 rotatably mounted between the mounting plates 4, a first motor 6 for driving the threaded rod 5 mounted on the mounting plate 4, a slider 7 threadedly connected to the threaded rod 5, the slider 7 slidingly engaging with the electrolytic cell body 1, a mounting frame 8 connected to the slider 7, a telescopic cylinder 10 mounted on the mounting frame 8, a mounting base 11 connected to the output end of the telescopic cylinder 10, and an automatic cleaning temperature measuring component 9 connected to the mounting base 11. The first motor 6 drives the threaded rod 5 to rotate between the mounting plates 4. Since the slider 7 is threadedly connected to the threaded rod 5 and slidably engaged with the electrolytic cell body 1, when the threaded rod 5 rotates, it drives the slider 7 to move along the length direction of the electrolytic cell body 1. The slider 7 then drives the mounting frame 8 to move synchronously until the automatic cleaning temperature measuring component 9 moves to the preset initial temperature measuring area. The mounting base 11 is equipped with a device for driving the automatic cleaning temperature measuring component 9. The second motor 12 of the temperature measuring component 9, the control panel 13 on the electrolytic cell 1, and the telescopic cylinder 10 push the mounting base 11 and the automatic cleaning temperature measuring component 9 downwards, so that the thermocouple 901 gradually extends into the electrolyte in the electrolytic cell 1. After the thermocouple 901 contacts the electrolyte at a suitable depth, the telescopic cylinder 10 stops moving, and the thermocouple 901 begins to collect electrolyte temperature data in real time and transmits the data to the control panel 13. When the temperature data received by the control panel 13 is lower than the target lower limit, it will immediately control the heating wire 3 on the inner wall of the electrolytic cell 1 to generate heat, and transfer heat to the electrolyte through the heating wire 3 to gradually increase the electrolyte temperature. If the temperature data is higher than the target upper limit, the control panel 13 controls the valve of the inlet 17 of the coolant pipe 2 to open, and the coolant enters the coolant pipe 2 from the inlet 17. During the circulation process in the pipe, it absorbs the excess heat in the electrolytic cell 1 and is discharged from the outlet 18 to cool the electrolyte, thereby stabilizing the electrolyte temperature within the target range.

[0021] As a technical optimization solution of this utility model, specifically as follows: Figure 5As shown, the mounting base 11 is provided with a connecting hole 14, a circular hole 15, and a square hole 16. The automatic cleaning temperature measuring assembly 9 includes a thermocouple 901, a rotating rod 902, and a connecting sleeve 903. The thermocouple 901 is rotatably mounted on the mounting base 11, and the rotating rod 902 is rotatably mounted on the mounting base 11. The rotating rod 902 is fixedly connected to the output end of the second motor 12. The connecting sleeve 903 is sleeved on the thermocouple 901, and the connecting sleeve 903 is provided with cleaning brushes 904 arranged in an array. 4. Thermocouple 901 is in contact with the rotating rod 902. Thermocouple 901 has a driven bevel gear 905 at its upper end. The rotating rod 902 has a driving bevel gear 906, which meshes with the driven bevel gear 905. A toothed plate 910 is provided on one side of the connecting sleeve 903. The toothed plate 910 is inserted into the square hole 16. A rotating gear 907 is provided on the rotating rod 902, which meshes with the toothed plate 910. A limit rod 908 is connected to the connecting sleeve 903. The limit rod 908 is connected to the connecting hole 14. The limiting rod 908 is connected to the circular hole 15. A limiting block 909 is provided on the limiting rod 908, which is connected to the connecting hole 14. The second motor 12 drives the rotating rod 902 to rotate. The rotating rod 902, on one hand, drives the thermocouple 901 to rotate slowly on the mounting base 11 through the meshing of the driving bevel gear 906 and the driven bevel gear 905; on the other hand, through the meshing of the rotating gear 907 and the toothed plate 910, it drives the connecting sleeve 903 to move up and down along the square hole 16. When the connecting sleeve 903 moves... The outer limit rod 908 will slide synchronously along the connecting hole 14 and the circular hole 15. At the same time, the cleaning brushes 904 arranged in an array on the inner side of the connecting sleeve 903 will fully contact and rub against the rotating thermocouple 901 surface to thoroughly remove electrolyte residue, dirt and other impurities attached to the thermocouple 901 surface. The coolant pipe 2 is provided with an inlet 17 and an outlet 18. The control panel 13 is electrically connected to the first motor 6, the telescopic cylinder 10, the second motor 12, the heating wire 3, and the automatic cleaning temperature measuring component 9.

[0022] In use, the first motor 6 is started, driving the threaded rod 5 to rotate between the mounting plates 4. Since the slider 7 is threadedly connected to the threaded rod 5 and slidably engaged with the electrolytic cell 1, the rotation of the threaded rod 5 drives the slider 7 to move along the length of the electrolytic cell 1. The slider 7 then drives the mounting frame 8 to move synchronously until the automatic cleaning temperature measuring component 9 moves to the preset initial temperature measuring area. The telescopic cylinder 10 is then activated, pushing the mounting base 11 and the automatic cleaning temperature measuring component 9 downwards, causing the thermocouple 901 to gradually extend into the electrolyte within the electrolytic cell 1. Once the thermocouple 901 contacts the electrolyte at a suitable depth, the telescopic cylinder 10 stops, and the thermocouple 901 begins to collect electrolyte temperature data in real time and transmits the data to the control panel 13. When the temperature data received by the control panel 13 is lower than the target lower limit, it immediately controls the heating wire 3 on the inner wall of the electrolytic cell 1 to generate heat, transferring heat to the electrolyte through the heating wire 3 to gradually increase the electrolyte temperature. If the temperature data is higher than the target upper limit, the control panel 13 controls the flow of the coolant pipe 2. When the inlet valve 17 is opened, coolant enters the coolant pipe 2 through the inlet 17. During its circulation within the pipe, it absorbs excess heat from the electrolytic cell 1 and is then discharged from the outlet 18, thus cooling the electrolyte and stabilizing its temperature within the target range. If the temperature data collected by thermocouple 901 shows significant lag or deviation, the control panel 13 activates the second motor 12. The second motor 12 drives the rotating rod 902 to rotate. The rotating rod 902, on one hand, engages with the driven bevel gear 905 through the meshing of the driving bevel gear 906. The transmission drives the thermocouple 901 to rotate slowly on the mounting base 11. On the other hand, the meshing of the rotating gear 907 with the toothed plate 910 drives the connecting sleeve 903 to move up and down along the square hole 16. When the connecting sleeve 903 moves, the limiting rod 908 on its outer side will slide synchronously along the connecting hole 14 and the circular hole 15. At the same time, the cleaning brushes 904 arranged in an array on the inner side of the connecting sleeve 903 will fully contact and rub against the surface of the rotating thermocouple 901, thoroughly removing electrolyte residue, dirt and other impurities attached to the surface of the thermocouple 901.

[0023] The foregoing has shown and described the basic principles, main features, and advantages of this invention. Those skilled in the art should understand that this invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this invention. Various changes and modifications may be made to this invention without departing from its spirit and scope. All such changes and modifications fall within the scope of this invention as defined by the appended claims and their equivalents.

Claims

1. An electrolytic cell temperature control device, comprising an electrolytic cell body (1), characterized in that: The electrolytic cell body (1) is provided with a coolant pipe (2), the inner wall of the electrolytic cell body (1) is provided with a heating wire (3), the electrolytic cell body (1) is provided with a mounting plate (4), a threaded rod (5) is rotatably installed between the mounting plates (4), a first motor (6) for driving the threaded rod (5) is installed on the mounting plate (4), a slider (7) is threadedly connected to the threaded rod (5), the slider (7) is slidably engaged with the electrolytic cell body (1), a mounting bracket (8) is connected to the slider (7), a telescopic cylinder (10) is installed on the mounting bracket (8), a mounting base (11) is connected to the output end of the telescopic cylinder (10), an automatic cleaning temperature measuring component (9) is connected to the mounting base (11), a second motor (12) for driving the automatic cleaning temperature measuring component (9) is installed on the mounting base (11), and a control panel (13) is provided on the electrolytic cell body (1).

2. The electrolytic cell temperature control device according to claim 1, characterized in that: The mounting base (11) is provided with a connection hole (14), a circular hole (15) and a square hole (16).

3. The electrolytic cell temperature control device according to claim 2, characterized in that: The automatic cleaning temperature measuring component (9) includes a thermocouple (901), a rotating rod (902), and a connecting sleeve (903). The thermocouple (901) is rotatably mounted on the mounting base (11), and the rotating rod (902) is rotatably mounted on the mounting base (11). The rotating rod (902) is fixedly connected to the output end of the second motor (12). The connecting sleeve (903) is sleeved on the thermocouple (901). The connecting sleeve (903) is provided with cleaning brushes (904) arranged in an array, and the cleaning brushes (904) are in contact with the thermocouple (901).

4. The electrolytic cell temperature control device according to claim 3, characterized in that: The thermocouple (901) is provided with a driven bevel gear (905) at its upper end, and the rotating rod (902) is provided with a driving bevel gear (906), which meshes with the driven bevel gear (905).

5. The electrolytic cell temperature control device according to claim 4, characterized in that: The connecting sleeve (903) has a toothed plate (910) on one side, which is inserted into the square hole (16). The rotating rod (902) has a rotating gear (907) that meshes with the toothed plate (910).

6. The electrolytic cell temperature control device according to claim 5, characterized in that: A limiting rod (908) is connected to the connecting sleeve (903). The limiting rod (908) is inserted into the connecting hole (14) and the circular hole (15). A limiting block (909) is provided on the limiting rod (908). The limiting block (909) is inserted into the connecting hole (14).

7. The electrolytic cell temperature control device according to claim 1, characterized in that: The coolant pipe (2) is provided with an inlet (17) and an outlet (18).

8. The electrolytic cell temperature control device according to claim 1, characterized in that: The control panel (13) is electrically connected to the first motor (6), the telescopic cylinder (10), the second motor (12), the heating wire (3), and the automatic cleaning temperature measuring component (9).