Intelligent air control device for air jet loom
Patent Information
- Application Number
- CN202522254451.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-24
- Publication Date
- 2026-09-04
- Estimated Expiration
- 2035-10-24
AI Technical Summary
[0004]但是该专利装置会因为灰尘杂物进入喷气织机,导致喷气织机出现喷嘴堵塞等情况,影响装置运行的稳定性
通过设置的转动筒,将装置通过固定管一与喷气织机连接,启动泵机,泵机带动气流经固定管二和固定管一进入喷气织机,气流流动时穿过转动管与滤网,有利于防止灰尘杂物进入喷气织机,导致喷气织机出现喷嘴堵塞等情况,影响装置运行的稳定性,定期启动电机,电机带动转轴一转动,转轴一通过链条带动转轴二转动,转轴一和转轴二带动转动筒转动,转动筒带动滤网转动,使得装置定期将未被灰尘杂物堵塞的滤网换上,维持装置工作的稳定性,使用后的滤网转动到软带的下方,起立经过转动筒时对软带进行冲击,软带带动清理刷对滤网进行清理,使得清理滤网上附着的灰尘杂物落入收集槽中,有利于装置在保持持续进气的同时对滤网进行清理,提高装置长时间工作的稳定性,启动加热器本体,加热器本体对固定住和固定块进行加热,有利于使得进入的气流保持一定的温度,避免气流潮湿影响喷气织机的工作效果。
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Figure CN224716762U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of air control devices for air-jet looms, and in particular to an intelligent air control device for air-jet looms. Background Technology
[0002] Air-jet looms are shuttleless looms that use compressed air jets to pull the weft yarn through the shed to complete the weft insertion.
[0003] A search revealed a utility model patent with application number 202222422278.0, entitled "A Jet Loom with an Independent Air Supply Device." This patented device features an air supply unit with a support ring at its top. The support ring has an air inlet groove and a threaded groove at its top. An air inlet is located on the side of the air inlet groove. A sliding rod, a threaded rod, and a limiting ring are provided on both sides of the bottom of the cover plate, effectively sealing the air inlet groove. The cover plate can be removed from the air inlet groove when needed, effectively improving the dustproof effect of the air inlet groove, preventing dust from being brought into the inside of the air supply unit, avoiding blockage, and improving the performance of the air supply unit.
[0004] However, this patented device can cause dust and debris to enter the air-jet loom, leading to nozzle blockage and affecting the stability of the device's operation. Utility Model Content
[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing an intelligent air control device for jet looms.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: An intelligent air control device for a jet loom includes a housing with a protective mechanism inside. The protective mechanism includes a fixed plate fixedly connected to one side of the housing. Openings are evenly distributed between the two sides of the fixed plate. A rotating cylinder is rotatably connected to the inner wall of the circumferential side of the opening. A passage is evenly distributed between the inner and outer walls of the circumferential side of the rotating cylinder. A filter screen is fixedly connected between the inner walls of the two sides of the passage.
[0007] Preferably, the side of the housing has a slot aligned with the fixing plate, and the side of the slot has evenly spaced openings aligned with the rotating cylinder. The inner wall of the side of the slot is fixedly connected to the heater body, and the side of the heater body is evenly fixedly connected to the fixing posts aligned with the rotating cylinder. One end of the fixing posts extends into the interior of the rotating cylinder.
[0008] Preferably, the circumferential side of the fixed column is rotatably connected to the inside of the side of the rotating cylinder, one end of the fixed column is fixedly connected to at least two fixed blocks, the bottom of the fixed blocks is slidably connected to the inner wall of the circumferential side of the rotating cylinder, a soft belt is fixedly connected between one side of the two fixed blocks, a cleaning brush is evenly fixedly connected to the bottom of the soft belt, and the other end of the cleaning brush abuts against the filter screen.
[0009] Preferably, the inside of the fixed plate is evenly provided with collection grooves communicating with the opening, the inside of the side of the box is provided with a transmission groove aligned with the rotating cylinder, and the outer wall of the side of the transmission groove is fixedly connected with a motor aligned with the rotating cylinder.
[0010] Preferably, the output shaft of the motor is fixedly connected to a rotating shaft one aligned with the rotating cylinder, and the other end of the rotating shaft one is fixedly connected to the outer side wall of the rotating cylinder. The inner side wall of the transmission groove is uniformly rotatably connected to a rotating shaft two aligned with the rotating cylinder, and one end of the rotating shaft two is fixedly connected to the outer side wall of the rotating cylinder.
[0011] Preferably, sprockets are fixedly connected to both the circumferential side of shaft one and the circumferential side of shaft two, and chains are meshed with the circumferential side of the sprockets. A side block is fixedly connected to one inner wall of the housing, and a guide groove is provided on one side of the side block.
[0012] Preferably, a pump is fixedly connected to one side of the side block, one end of the pump is fixedly connected to a fixed pipe located outside the housing, one end of the pump is fixedly connected to a fixed pipe, and the other end of the fixed pipe extends into the interior of the guide channel.
[0013] Compared with the prior art, this utility model provides an intelligent air control device for air-jet looms, which has the following beneficial effects: The device is connected to the air-jet loom via a rotating cylinder and a fixed pipe. The pump is started, driving airflow through fixed pipes one and two into the loom. As the airflow passes through the rotating pipe and filter, it helps prevent dust and debris from entering the loom and causing nozzle blockage, thus affecting the stability of the device's operation. The motor is periodically started, driving shaft one to rotate. Shaft one, via a chain, drives shaft two to rotate, which in turn drives the rotating cylinder. The rotating cylinder rotates the filter, allowing the device to periodically replace the filter that is not clogged by dust and debris, maintaining the stability of the device's operation. After use, the filter rotates to the bottom of the soft belt, impacting it as it passes through the rotating cylinder. The soft belt then drives a cleaning brush to clean the filter, causing the dust and debris attached to the filter to fall into the collection trough. This allows the device to clean the filter while maintaining continuous air intake, improving the stability of the device during long-term operation. The heater body is then activated, heating the fixed pipe and block to maintain a certain temperature for the incoming airflow, preventing moisture from affecting the loom's performance. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of an intelligent air control device for a jet loom proposed in this utility model; Figure 2 This is a schematic diagram of the internal structure of an intelligent air control device for a jet loom proposed in this utility model; Figure 3 This is a partial structural schematic diagram of an intelligent air control device for an air-jet loom proposed in this utility model; Figure 4 for Figure 2 Enlarged schematic diagram of the structure at point A in the middle; Figure 5 This is a schematic diagram of the fixing block structure of an intelligent air control device for a jet loom proposed in this utility model.
[0015] In the diagram: 1-box body, 2-fixed plate, 3-transmission groove, 4-rotating shaft one, 5-rotating cylinder, 6-chain, 7-sprocket, 8-rotating shaft two, 9-groove, 10-opening, 11-fixed column, 12-heater body, 13-filter screen, 14-soft belt, 15-fixed block, 16-cleaning brush, 17-collection groove, 18-side block, 19-guide groove, 20-pump, 21-fixed pipe one, 22-fixed pipe two, 23-motor. Detailed Implementation
[0016] Example, refer to Figure 1-5 An intelligent air control device for a jet loom includes a housing 1. The housing 1 has a protective mechanism inside. The protective mechanism includes a fixed plate 2 fixedly connected to one side of the housing 1. Openings are evenly provided between the two sides of the fixed plate 2. A rotating cylinder 5 is rotatably connected to the inner wall of the circumferential side of the opening. A passage is evenly provided between the inner and outer walls of the circumferential side of the rotating cylinder 5. A filter screen 13 is fixedly connected between the inner walls of the two sides of the passage.
[0017] In this utility model, a slot 9 aligned with the fixing plate 2 is provided on the inner side of the box body 1. An opening 10 aligned with the rotating cylinder 5 is evenly provided on the side of the slot 9. A heater body 12 is fixedly connected to the inner wall of the side of the slot 9. A fixing post 11 aligned with the rotating cylinder 5 is evenly fixedly connected to the side of the heater body 12. One end of the fixing post 11 extends into the interior of the rotating cylinder 5.
[0018] The circumferential side of the fixed column 11 is rotatably connected to the inside of the side of the rotating cylinder 5. At least two fixed blocks 15 are fixedly connected to one end of the fixed column 11. The bottom of the fixed block 15 is slidably connected to the inner wall of the circumferential side of the rotating cylinder 5. A soft belt 14 is fixedly connected between one side of the two fixed blocks 15. A cleaning brush 16 is evenly fixedly connected to the bottom of the soft belt 14. The other end of the cleaning brush 16 abuts against the filter screen 13.
[0019] The inside of the fixed plate 2 is evenly provided with collection grooves 17 that communicate with the opening. The inside of the side of the box 1 is provided with a transmission groove 3 that is aligned with the rotating cylinder 5. The outer wall of the side of the transmission groove 3 is fixedly connected with a motor 23 that is aligned with the rotating cylinder 5.
[0020] The output shaft of motor 23 is fixedly connected to a rotating shaft 4 aligned with the rotating cylinder 5. The other end of the rotating shaft 4 is fixedly connected to the outer side wall of the rotating cylinder 5. The inner side wall of the transmission groove 3 is uniformly rotatably connected to a rotating shaft 8 aligned with the rotating cylinder 5. One end of the rotating shaft 8 is fixedly connected to the outer side wall of the rotating cylinder 5.
[0021] Both the circumferential side of shaft 1 4 and the circumferential side of shaft 2 8 are fixedly connected to sprockets 7, and the circumferential side of sprockets 7 is meshed with chains 6. A side block 18 is fixedly connected to one inner wall of the housing 1, and a guide groove 19 is opened on one side of the side block 18.
[0022] A pump 20 is fixedly connected to one side of the side block 18. One end of the pump 20 is fixedly connected to a fixed pipe 21 located outside the housing 1. Another fixed pipe 22 is fixedly connected to one end of the pump 20. The other end of the fixed pipe 22 extends into the interior of the guide channel 19.
[0023] Working Principle: The device is connected to the air-jet loom via fixed pipe 21. Pump 20 is started, driving airflow through fixed pipe 22 and fixed pipe 21 into the air-jet loom. As the airflow flows, it passes through rotating pipe 5 and filter screen 13, preventing dust and debris from entering the loom and causing nozzle clogging, which would affect the stability of the device's operation. Motor 23 is periodically started, driving rotating shaft 4. Rotating shaft 4, via chain 6, drives rotating shaft 8. Rotating shafts 4 and 8 drive rotating cylinder 5, which in turn drives filter screen 13, allowing the device to periodically clean the filter screen that is not clogged with dust and debris. Replace 13 to maintain the stability of the device's operation. After use, the filter screen 13 rotates to the bottom of the soft belt 14. When it stands up and passes through the rotating cylinder 5, it impacts the soft belt 14. The soft belt 14 drives the cleaning brush 16 to clean the filter screen 13, so that the dust and debris attached to the filter screen 13 fall into the collection tank 17. This is beneficial for the device to clean the filter screen 13 while maintaining continuous air intake, and improves the stability of the device during long-term operation. Start the heater body 12. The heater body 12 heats the fixing block 11 and the fixing block 15, which helps to maintain a certain temperature of the incoming airflow and avoid the airflow being damp, thus affecting the working effect of the air-jet loom.
[0024] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. An intelligent air control device for an air-jet loom, comprising a housing (1), characterized in that, The box (1) is equipped with a protective mechanism. The protective mechanism includes a fixed plate (2) fixedly connected to one side of the box (1). The fixed plate (2) has openings evenly spaced between its two sides. A rotating cylinder (5) is rotatably connected to the inner wall of the circumferential side of the opening. A passage is evenly spaced between the inner and outer walls of the circumferential side of the rotating cylinder (5). A filter screen (13) is fixedly connected between the inner walls of the two sides of the passage.
2. The intelligent air control device for an air-jet loom according to claim 1, characterized in that, The side of the box (1) has a slot (9) aligned with the fixing plate (2). The side of the slot (9) has holes (10) aligned with the rotating cylinder (5) evenly distributed. The inner wall of the side of the slot (9) is fixedly connected to the heater body (12). The side of the heater body (12) is fixedly connected to the fixing column (11) aligned with the rotating cylinder (5) evenly distributed. One end of the fixing column (11) extends into the interior of the rotating cylinder (5).
3. The intelligent air control device for an air-jet loom according to claim 2, characterized in that, The circumferential side of the fixed column (11) is rotatably connected to the inside of the side of the rotating cylinder (5). At least two fixed blocks (15) are fixedly connected to one end of the fixed column (11). The bottom of the fixed block (15) is slidably connected to the inner wall of the circumferential side of the rotating cylinder (5). A soft belt (14) is fixedly connected between one side of the two fixed blocks (15). A cleaning brush (16) is evenly fixedly connected to the bottom of the soft belt (14). The other end of the cleaning brush (16) abuts against the filter screen (13).
4. The intelligent air control device for an air-jet loom according to claim 3, characterized in that, The fixed plate (2) has a collection groove (17) that is connected to the opening evenly inside. The side of the box (1) has a transmission groove (3) that is aligned with the rotating cylinder (5). The outer wall of the side of the transmission groove (3) is fixedly connected to a motor (23) that is aligned with the rotating cylinder (5).
5. The intelligent air control device for an air-jet loom according to claim 4, characterized in that, The output shaft of the motor (23) is fixedly connected to a rotating shaft 1 (4) aligned with the rotating cylinder (5). The other end of the rotating shaft 1 (4) is fixedly connected to the outer side wall of the rotating cylinder (5). The inner side wall of the transmission groove (3) is uniformly rotatably connected to a rotating shaft 2 (8) aligned with the rotating cylinder (5). One end of the rotating shaft 2 (8) is fixedly connected to the outer side wall of the rotating cylinder (5).
6. The intelligent air control device for an air-jet loom according to claim 5, characterized in that, Both the circumferential side of the first rotating shaft (4) and the circumferential side of the second rotating shaft (8) are fixedly connected to a sprocket (7). The circumferential side of the sprocket (7) is meshed with a chain (6). A side block (18) is fixedly connected to one inner wall of the box (1). A guide groove (19) is opened on one side of the side block (18).
7. The intelligent air control device for an air-jet loom according to claim 6, characterized in that, A pump (20) is fixedly connected to one side of the side block (18). One end of the pump (20) is fixedly connected to a fixed pipe (21) located outside the box (1). One end of the pump (20) is fixedly connected to a fixed pipe (22). The other end of the fixed pipe (22) extends into the interior of the guide channel (19).
Citation Information
Patent Citations
Air jet loom with independent air supply device
CN218175264U