A fiber slurry storage system for a fiber thermal mill
Patent Information
- Application Number
- CN202521919948.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-08
- Publication Date
- 2026-09-04
- Estimated Expiration
- 2035-09-08
AI Technical Summary
为了节约用电成本以及响应国家节能减排的号召(电费是波动的,低谷时段电费低,高峰时段电费高,我国通过拉大峰谷电价差,引导用户在低谷时段用电,减少高峰时段的电力需求,从而降低整体能耗和碳排放),可以在每日用电低谷时段(凌晨0:00-10:00)热磨机开机,并将热磨后的纤维浆料(够一天使用)储存于用料仓库中,待白天开工后再用此储备的纤维浆料进行纤维板后续的加工生产,但是现有的纤维板生产系统是连续加工的,存在不具有下料储备转运功能,无法实现热磨后的纤维浆料储存于用料仓库中等问题
[0008]与现有技术相比,本实用新型的有益效果是:本纤维热磨机用的纤维浆料储备系统,通过装车平台用于支撑旋风分离器和螺旋输送机,并且装车平台用于装车,通过控制三通阀门使热磨机的出料口与旋风分离器连通,热磨机的出料口与排料管不连通,通过旋风分离器将纤维浆料进入螺旋输送机内,打开卸料管后螺旋输送机内的纤维浆料通过卸料管落至转运货车内,通过转运货车将热磨后的纤维浆料转运至用料仓库中,以待白天使用;该纤维浆料储备系统具有下料储备转运功能,可实现将热磨机在用电低谷时段热磨的纤维浆料储存于用料仓库中以待白天使用,结构简单,节约用电成本,响应国家节能减排的号召。
Smart Images

Figure CN224716890U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fiberboard processing technology, specifically to a fiber slurry storage system for a fiber thermal grinding mill. Background Technology
[0002] The existing fiberboard production process includes processes such as wood chipping, hot grinding, drying, laying, and hot pressing. The hot grinding process is an indispensable and important step in fiberboard manufacturing, which preheats and steams the wood chips from the upstream and mechanically separates them into fibers. This process requires the use of a hot grinding mill, a high-energy-consuming piece of equipment (a single hot grinding mill has a power consumption of 1400KW, indicating that this equipment is a major power consumer). To save on electricity costs and respond to the national call for energy conservation and emission reduction (electricity prices fluctuate, with lower prices during off-peak hours and higher prices during peak hours; my country guides users to consume electricity during off-peak hours by widening the peak-valley price difference, thereby reducing electricity demand during peak hours and thus reducing overall energy consumption and carbon emissions), the hot grinding mill can be started during the daily off-peak hours (0:00-10:00 AM), and the hot-ground fiber pulp (enough for one day's use) can be stored in the material warehouse. This stored fiber pulp can then be used for subsequent fiberboard processing during the daytime start of production. However, the existing fiberboard production system is a continuous processing system and has problems such as not having a material unloading, storage, and transfer function, making it impossible to store the hot-ground fiber pulp in the material warehouse. Utility Model Content
[0003] The technical problem to be solved by this utility model is to overcome the existing defects and provide a fiber slurry storage system for a fiber thermomill. It has the functions of feeding, storing and transferring materials, and can realize the storage of fiber slurry ground by the thermomill 1 during off-peak hours in the material warehouse for use during the day. It has a simple structure, saves electricity costs, responds to the national call for energy conservation and emission reduction, and can effectively solve the problems in the background technology.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a fiber slurry storage system for a fiber thermo-refining mill, comprising a thermo-refining mill, a cyclone separator and a screw conveyor mounted on a loading platform, wherein the discharge port of the thermo-refining mill is provided with a three-way valve, and the two discharge ports of the three-way valve are respectively connected to a discharge pipe and a cyclone separator pipe, the discharge pipe being used to send the thermo-refined fibers to the subsequent process; the cyclone separator pipe is connected to the inlet of the cyclone separator, and the screw conveyor is located at the discharge port at the bottom of the cyclone separator; the loading platform includes a cyclone separator support and a conveyor support, the cyclone separator being fixedly mounted on the cyclone separator support, and the screw conveyor being fixedly mounted on the conveyor support; the bottom end of the screw conveyor's auger cylinder is provided with multiple discharge pipes communicating with its conveying chamber, the discharge pipes being arranged along the axial direction of the screw conveyor, and the discharge pipes being used for unloading and loading.
[0005] Furthermore, the screw conveyor is a twin screw conveyor.
[0006] Furthermore, the rotary separator bracket and the conveyor bracket are arranged on the left and right sides, and both the rotary separator bracket and the conveyor bracket are provided with walking channels that correspond to each other. A ladder is provided on one side of the rotary separator bracket; a loading steel shed is fixedly provided at the top of the conveyor bracket.
[0007] Furthermore, each of the conveyor supports is equipped with a feeder at the position corresponding to the unloading pipe. The feeder includes a cylinder horizontally fixed on the conveyor support. The telescopic end of the cylinder faces the unloading pipe and is fixedly equipped with a gate. The unloading pipe is provided with a gate opening on one side wall of the corresponding gate. The gate is inserted into the gate opening, and sealing gaskets are provided on the upper and lower surfaces of the unloading pipe at the side end of the corresponding gate.
[0008] Compared with the prior art, the beneficial effects of this utility model are as follows: The fiber pulp storage system for this fiber thermomill uses a loading platform to support the cyclone separator and the screw conveyor, and the loading platform is used for loading. By controlling the three-way valve, the discharge port of the thermomill is connected to the cyclone separator, while the discharge port of the thermomill is not connected to the discharge pipe. The fiber pulp enters the screw conveyor through the cyclone separator. After opening the discharge pipe, the fiber pulp in the screw conveyor falls into the transfer truck through the discharge pipe. The transfer truck then transports the thermo-ground fiber pulp to the material warehouse for use during the day. This fiber pulp storage system has the functions of unloading, storing, and transferring, which can realize the storage of fiber pulp ground by the thermomill during off-peak electricity hours in the material warehouse for use during the day. It has a simple structure, saves electricity costs, and responds to the national call for energy conservation and emission reduction. Attached Figure Description
[0009] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the loading platform structure of this utility model; Figure 3 This is a schematic diagram of the feeder structure of this utility model; Figure 4 This is a schematic diagram of the internal structure of the unloading pipe of this utility model.
[0010] In the diagram: 1. Hot mill; 2. Three-way valve; 3. Discharge pipe; 4. Cyclone separator pipe; 5. Cyclone separator; 6. Screw conveyor; 61. Unloading pipe; 7. Loading platform; 71. Cyclone separator bracket; 72. Conveyor bracket; 73. Ladder; 8. Loading steel shed; 9. Feeder; 91. Cylinder; 92. Gate; 93. Sealing gasket; 100. Hot mill tower; 200. Transfer truck. Detailed Implementation
[0011] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example
[0012] Please see Figure 1-4 This utility model provides a technical solution: a fiber slurry storage system for a fiber thermo-refining mill, comprising a thermo-refining mill 1 installed on a thermo-refining mill tower 100, a cyclone separator 5 installed on a loading platform 7, and a screw conveyor 6. The thermo-refining mill 1 has a three-way valve 2 at its discharge port, with two discharge ports of the three-way valve 2 respectively connected to a discharge pipe 3 and a cyclone separator pipe 4. The discharge pipe 3 is used to send the thermo-refined fibers to subsequent processes. The cyclone separator pipe 4 is connected to the inlet of the cyclone separator 5, and the screw conveyor 6 is installed at the discharge port at the bottom of the cyclone separator 5. The loading platform 7 includes a cyclone separator support 71 and a conveyor support 72. The cyclone separator 5 is fixedly installed on the cyclone separator support 71, and the screw conveyor 6 is fixedly installed on the conveyor support 72. On the conveyor support 72; the bottom end of the auger of the screw conveyor 6 is provided with multiple unloading pipes 61 that communicate with its conveying cavity. The unloading pipes 61 are arranged along the axial direction of the screw conveyor 6 and are used for unloading and loading. The conveyor support 72 is provided with a feeder 9 at the position corresponding to the unloading pipe 61. The feeder 9 includes a cylinder 91 that is horizontally fixed on the conveyor support 72. The telescopic end of the cylinder 91 faces the unloading pipe 61 and is fixedly provided with a gate 92. The unloading pipe 61 is provided with a gate on one side wall of the corresponding gate 92. The gate 92 is inserted into the gate. The upper and lower surfaces of the unloading pipe 61 located on the side end of the corresponding gate 92 are provided with sealing gaskets 93. The sealing gaskets 93 are used to seal the gate 92.
[0013] In use: During normal continuous production, the discharge port of the thermal mill 1 is connected to the discharge pipe 3 by controlling the three-way valve 2, and the discharge port of the thermal mill 1 is not connected to the cyclone separator pipe 4; the fiber pulp produced by the thermal mill 1 is sent to the equipment of the next process through the discharge pipe 3 for subsequent processing. When the hot mill 1 needs to be started during off-peak hours and the hot-milled fiber pulp needs to be stored in the material warehouse, the discharge port of the hot mill 1 is connected to the cyclone separator pipe 4 by controlling the three-way valve 2, and the discharge port of the hot mill 1 is disconnected from the discharge pipe 3. This allows the transfer truck 200 to move to the unloading pipe 61 to prepare for loading. The fiber pulp discharged from the discharge port of the hot mill 1 enters the cyclone separator 5 through the cyclone separator pipe 4. The cyclone separator 5 separates the high-temperature steam from the fiber pulp. The separated fiber pulp enters the screw conveyor 6. The cylinder 91 pulls the gate 92 to open the unloading pipe 61. The fiber pulp in the screw conveyor 6 falls into the transfer truck 200 through the unloading pipe 61. The transfer truck 200 then transports the hot-milled fiber pulp to the material warehouse for use during the day.
[0014] Furthermore, the screw conveyor 6 is a twin screw conveyor.
[0015] Furthermore, the rotary separator bracket 71 and the conveyor bracket 72 are arranged on the left and right sides, and both the rotary separator bracket 71 and the conveyor bracket 72 are provided with walking channels and correspond to each other. A ladder 73 is provided on one side of the rotary separator bracket 71; a loading steel shed 8 is fixedly provided on the top of the conveyor bracket 72. The fiber pulp storage system for a fiber thermo-refining mill disclosed in this embodiment uses a loading platform 7 to support a cyclone separator 5 and a screw conveyor 6. The loading platform 7 is used for loading. By controlling a three-way valve 2, the discharge port of the thermo-refining mill 1 is connected to the cyclone separator 5, but not to the discharge pipe 3. The fiber pulp is fed into the screw conveyor 6 through the cyclone separator 5. After opening the discharge pipe 61, the fiber pulp in the screw conveyor 6 falls into the transfer truck 200 through the discharge pipe 61. The transfer truck 200 then transports the thermo-refined fiber pulp to the material warehouse for use during the day. This fiber pulp storage system has a material storage and transfer function, which can realize the storage of fiber pulp refined by the thermo-refining mill 1 during off-peak electricity hours in the material warehouse for use during the day. It has a simple structure, saves electricity costs, and responds to the national call for energy conservation and emission reduction.
[0016] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A fiber slurry storage system for a fiber thermomill, comprising a thermomill, a cyclone separator mounted on a loading platform, and a screw conveyor, characterized in that: The discharge port of the thermal mill is equipped with a three-way valve. The two discharge ports of the three-way valve are respectively connected to a discharge pipe and a cyclone separator pipe. The discharge pipe is used to send the thermally ground fibers to the subsequent process. The cyclone separator pipe is connected to the inlet of the cyclone separator. The screw conveyor is set at the discharge port at the bottom of the cyclone separator. The loading platform includes a cyclone separator support and a conveyor support. The cyclone separator is fixedly set on the cyclone separator support, and the screw conveyor is fixedly set on the conveyor support. The bottom of the screw conveyor's auger cylinder is equipped with multiple discharge pipes that communicate with its conveying chamber. The discharge pipes are arranged along the axial direction of the screw conveyor and are used for unloading and loading.
2. The fiber slurry storage system for a fiber thermomill according to claim 1, characterized in that: The screw conveyor is a twin screw conveyor.
3. The fiber slurry storage system for a fiber thermomill according to claim 1, characterized in that: The rotary separator bracket and the conveyor bracket are arranged on the left and right sides. Both the rotary separator bracket and the conveyor bracket are provided with walking channels that correspond to each other. A ladder is provided on one side of the rotary separator bracket. A loading steel shed is fixedly provided at the top of the conveyor bracket.
4. The fiber slurry storage system for a fiber thermomill according to claim 1, characterized in that: Each conveyor support is equipped with a feeder at the position corresponding to the unloading pipe. The feeder includes a cylinder horizontally fixed on the conveyor support. The telescopic end of the cylinder faces the unloading pipe and is fixedly equipped with a gate. The unloading pipe is provided with a gate on one side wall of the corresponding gate. The gate is inserted into the gate. Sealing gaskets are provided on the upper and lower surfaces of the unloading pipe at the side end of the corresponding gate.