A rapid digging device for railway track construction

CN224716905UActive Publication Date: 2026-09-04CHINA RAILWAY 11TH BUREAU GRP CORP LTD
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Patent Information

Application Number
CN202521623338.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-31
Publication Date
2026-09-04
Estimated Expiration
2035-07-31

AI Technical Summary

Technical Problem

[0004]基于上述表述,本实用新型提供了一种铁路轨道施工用快速掘取装置,以解决现有的道心补砟机不能把石块倾倒在轨道的中间处的问题

Benefits of technology

1、本实用新型通过在机架上设置滑道,让砟钩中掉落的石块能够顺着滑道滑落,再配合上引导块的引导作用,起到让石块掉落到两个轨道的中间区域中,同时引导块为可以调节的设计,能够根据实际的使用需求,来拧转螺纹杆,实现移动引导块的作用,让引导块能够更准确的引导石块掉落到两个轨道的中间区域中。

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Abstract

The utility model relates to railway track construction field, concretely relates to a kind of quick digging device for railway track construction, including rack, the top of the rack is equipped with motor, the output of motor is equipped with flexible shaft, the end of flexible shaft away from motor is equipped with first speed reducer, the output of first speed reducer is equipped with belt pulley, the surface of belt pulley is equipped with transmission belt, the surface of transmission belt is equipped with ballast hook, the bottom of the rack is equipped with pulley;The utility model is by being provided with slide on rack, let the stone block that falls in ballast hook can slide along slide, again cooperate with the guiding effect of guide block, play to let stone block fall into the middle area of two tracks, simultaneously guide block is the design that can be adjusted, can according to actual use demand, to screw thread rod, realize the effect of moving guide block, let guide block can more accurately guide stone block to fall into the middle area of two tracks.
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Description

Technical Field

[0001] This utility model relates to the field of railway track construction, specifically to a rapid excavation device for railway track construction. Background Technology

[0002] The ballast filling machine is a specialized piece of equipment used in railway maintenance to fill ballast in the core area. It improves construction efficiency and track stability through mechanized operation. Its working principle is based on an electric motor-driven transmission system, which drives the ballast hook to complete the process of ballast picking, conveying and filling. The speed control and stable operation are achieved through a self-locking component. Therefore, the ballast filling machine is often used for ballast filling operations after track laying.

[0003] In actual use, existing ballast repair machines directly dump the stones inside the ballast hook by flipping it. Since the ballast hook is at its highest point when it flips, most of the stones will concentrate below the flipping point when dumping. However, the flipping point of the existing ballast repair machine is only on one side of the track, which means that the stones cannot be dumped in the middle of the two tracks, resulting in poor ballast repair effect. Utility Model Content

[0004] Based on the above description, this utility model provides a rapid excavation device for railway track construction to solve the problem that existing ballast filling machines cannot dump stones in the middle of the track.

[0005] The technical solution of this utility model to solve the above-mentioned technical problems is as follows: A rapid excavation device for railway track construction includes a frame, an electric motor installed on the top of the frame, a flexible shaft installed at the output end of the electric motor, a first reducer installed at the end of the flexible shaft away from the electric motor, a pulley installed at the output end of the first reducer, a transmission belt installed on the surface of the pulley, a ballast hook installed on the surface of the transmission belt, and a pulley installed at the bottom of the frame. The pulley is connected to the output end of the electric motor through a second reducer. A slide rail is installed on the top of the frame, a guide block is installed at the bottom of the slide rail, and a push block is installed at the bottom of the guide block; The slide has a triangular cross-section, and both the left and right sides of the slide have sloping surfaces. Baffles are installed on the side walls of the slopes on both the left and right sides of the slide. When the ballast hook moves to its highest point, it is located above the left slope of the slide.

[0006] Furthermore, mounting grooves are provided on the front and rear sides of the slide, and a slider is movably connected to the inner wall of the mounting groove. A connecting rod is fixedly connected to the end of the slider away from the mounting groove, and the end of the connecting rod away from the slider is fixedly connected to the side of the guide block.

[0007] Based on the above technical solution, the present invention can be further improved as follows.

[0008] Furthermore, there are two of each of the mounting slots, sliders, and connecting rods, which are symmetrically distributed on the front and rear sides of the slide.

[0009] Furthermore, one end of the guide block is designed to be inclined, and the lower end of the slope on the left side of the slide is located above the inclined surface of the guide block.

[0010] Furthermore, one end of the guide block is movably connected to a threaded rod via a bearing, and a fixing plate is fixedly installed at the bottom of the slide, with the threaded rod threaded through the fixing plate.

[0011] Furthermore, fixing rods are fixedly installed on both the front and rear sides of the slide, and the end of the fixing rod away from the slide is fixedly connected to the frame.

[0012] Furthermore, one side of the push block has a groove, and the push block is trapezoidal in shape when viewed from below, with the groove located on the inclined side of the push block.

[0013] Compared with the prior art, the technical solution of this application has the following beneficial technical effects: 1. This utility model sets a slide on the frame so that the stones falling from the ballast hook can slide down the slide. With the guidance of the guide block, the stones fall into the middle area of ​​the two tracks. At the same time, the guide block is adjustable. The threaded rod can be turned to move the guide block according to the actual use needs, so that the guide block can guide the stones to fall into the middle area of ​​the two tracks more accurately.

[0014] 2. By installing a pusher block below the guide block, the movement of the entire device drives the pusher block to move together, which pushes the stones apart and disperses the stones that have fallen to the ground, preventing the stones from being too concentrated. At the same time, grooves are made on the pusher block, which allows the stones to be pushed along the concave surface of the grooves to the middle area of ​​the track, achieving the effect of the stones being in the middle area of ​​the track. Attached Figure Description

[0015] Figure 1 A schematic diagram of the structure of a rapid excavation device for railway track construction provided in this embodiment of the present invention; Figure 2 This is a bottom view of the overall structure of this utility model; Figure 3 This is a three-dimensional structural diagram of the slide rail in this utility model; Figure 4 This is a bottom view of the slide structure of this utility model.

[0016] The attached diagram lists the components represented by each number as follows: 1. Frame; 2. Motor; 3. Flexible shaft; 4. First reducer; 5. Pulley; 6. Drive belt; 7. Ballast hook; 8. Slide rail; 81. Mounting groove; 82. Slider; 83. Connecting rod; 84. Guide block; 85. Threaded rod; 86. Fixing plate; 87. Fixing rod; 9. Pulley; 10. Push block; 11. Groove. Detailed Implementation

[0017] To facilitate understanding of this application, a more complete description will be provided below with reference to the accompanying drawings, which illustrate embodiments of the present application. However, the present application can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that the disclosure of this application will be thorough and complete.

[0018] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application.

[0019] It is understood that spatial relation terms such as "below," "under," "below," "below," "above," "above," etc., can be used here to describe the relationship between one element or feature shown in the figure and other elements or features. It should be understood that, in addition to the orientation shown in the figure, spatial relation terms also include different orientations of the device in use and operation. For example, if the device in the figure is flipped, the element or feature described as "below" or "below" of the other element or feature will be oriented "above" the other element or feature. Therefore, the exemplary terms "below" and "below" can include both upper and lower orientations. Furthermore, the device may also include other orientations (e.g., rotated 90 degrees or other orientations), and the spatial descriptive terms used herein will be interpreted accordingly.

[0020] It should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the technical product is in use. They are used only for the convenience of describing the technology and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the technology. Furthermore, "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include one or more of that feature. Therefore, the terms "first," "second," "third," etc., are used only for distinguishing descriptions and should not be construed as indicating or implying relative importance. In the description of this utility model, unless otherwise stated, "multiple" means two or more.

[0021] Furthermore, terms such as "horizontal," "vertical," and "sag" do not imply that components must be absolutely horizontal or suspended, but rather that they can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal relative to "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0022] In the description of this technology, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set up," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this technology based on the specific circumstances.

[0023] Please see Figure 1 , Figure 2 and Figure 3 A rapid excavation device for railway track construction includes a frame 1, an electric motor 2 mounted on the top of the frame 1, a flexible shaft 3 mounted on the output end of the electric motor 2, a first reducer 4 mounted on the end of the flexible shaft 3 away from the electric motor 2, a pulley 5 mounted on the output end of the first reducer 4, a transmission belt 6 mounted on the surface of the pulley 5, and a ballast hook 7 mounted on the surface of the transmission belt 6. The ballast hook 7 moves in the direction of rotation of the transmission belt 6. When it reaches the end of the transmission belt 6, it flips over, which will dump the stones in the ballast hook 7. A pulley 9 is mounted on the bottom of the frame 1. The pulley 9 is connected to the output end of the electric motor 2 through a second reducer, a transmission gear, and a transmission shaft. A slide 8 is installed on the top of the frame 1, a guide block 84 is installed at the bottom of the slide 8, and a push block 10 is installed at the bottom of the guide block 84. When the ballast hook 7 is flipped, the stone will fall from the ballast hook 7, fall onto the slide 8, slide onto the guide block 84, and finally fall from the guide block 84 into the space between the two tracks. The slide 8 has a triangular cross-section and inclined slopes on both sides. The stones will slide down the inclined slopes onto the guide block 84. Baffles are installed on the side walls of the slopes on both sides of the slide 8 to limit the sliding stones and prevent them from sliding down the sides of the slide 8. When the ballast hook 7 is moved to its highest point, it is located above the left slope of the slide 8, which makes it easy to ensure that the stones fall onto the left slope when it is flipped. The stones can slide down the left slope onto the guide block 84 and then slide down from the guide block 84 into the track. Compared with falling directly from the flipped ballast hook 7, the stones can get closer to the middle area of ​​the track.

[0024] Please see Figure 3 and Figure 4 In this embodiment, the slide 8 has mounting grooves 81 on both the front and rear sides. A slider 82 is movably connected to the inner wall of the mounting groove 81. A connecting rod 83 is fixedly connected to the end of the slider 82 away from the mounting groove 81. The end of the connecting rod 83 away from the slider 82 is fixedly connected to the side of the guide block 84.

[0025] Please see Figure 3 and Figure 4 In this embodiment, there are two mounting slots 81, two sliders 82, and two connecting rods 83. The two mounting slots 81, two sliders 82, and two connecting rods 83 are symmetrically distributed on the front and rear sides of the slide rail 8. The symmetrically distributed connecting rods 83 can ensure the stability of the guide block 84.

[0026] Please see Figure 1 In this embodiment, one end of the guide block 84 is designed to be inclined, and the lower end of the slope on the left side of the slide 8 is located above the inclined surface of the guide block 84, so that the stones sliding down from the left slope of the slide 8 can slide from the inclined surface of the guide block 84 into the middle area of ​​the track.

[0027] Please see Figure 3 and Figure 4 In this embodiment, one end of the guide block 84 is movably connected to a threaded rod 85 via a bearing, and a fixing plate 86 is fixedly installed at the bottom of the slide rail 8, with the threaded rod 85 threaded through the fixing plate 86.

[0028] Tighten the threaded rod 85 to push the guide block 84 to move. At this time, the slider 82 will slide in the mounting groove 81, thereby adjusting the position of the guide block 84. The position of the guide block 84 can be adjusted according to the actual use, so that the stone can slide from the guide block 84 and get closer to the middle area of ​​the track. Please see Figure 3 and Figure 4 In this embodiment, fixing rods 87 are fixedly installed on the front and rear sides of the slide 8. The end of the fixing rod 87 away from the slide 8 is fixedly connected to the frame 1. The fixing rod 87 is used to fix the slide 8.

[0029] Please see Figure 1 and Figure 3 In this embodiment, the push block 10 has a groove 11 on one side, and the push block 10 is trapezoidal in shape when viewed from below. The groove 11 is located on the inclined side of the push block 10. When the device is in use, the pulley 9 on the frame 1 is placed on the track, and then the motor 2 is started to drive the pulley 9 to move on the track. At this time, the push block 10 will push the stone away from the push block 10, and the pushed stone will be pushed away from the inclined concave surface of the groove 11 in the direction away from the push block 10, that is, the middle area of ​​the two tracks.

[0030] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A rapid excavation device for railway track construction, comprising a frame (1), wherein a motor (2) is mounted on the top of the frame (1), a flexible shaft (3) is mounted on the output end of the motor (2), a first reducer (4) is mounted on the end of the flexible shaft (3) away from the motor (2), a pulley (5) is mounted on the output end of the first reducer (4), a transmission belt (6) is mounted on the surface of the pulley (5), a ballast hook (7) is mounted on the surface of the transmission belt (6), and a pulley (9) is mounted on the bottom of the frame (1), the pulley (9) being connected to the output end of the motor (2) via a second reducer, characterized in that: The top of the frame (1) is equipped with a slide rail (8), the bottom of the slide rail (8) is equipped with a guide block (84), and the bottom of the guide block (84) is equipped with a push block (10). The cross-section of the slide (8) is designed as a triangle. The left and right sides of the slide (8) are designed with inclined slopes, and baffles are installed on the side walls of the slopes on both sides of the slide (8). When the ballast hook (7) moves to the highest point, it is located above the left slope of the slide (8).

2. The rapid excavation device for railway track construction according to claim 1, characterized in that, The slide (8) has mounting grooves (81) on both the front and rear sides. A slider (82) is movably connected to the inner wall of the mounting groove (81). A connecting rod (83) is fixedly connected to the end of the slider (82) away from the mounting groove (81). The end of the connecting rod (83) away from the slider (82) is fixedly connected to the side of the guide block (84).

3. The rapid excavation device for railway track construction according to claim 2, characterized in that, The number of each of the mounting slots (81), sliders (82), and connecting rods (83) is two, and the two mounting slots (81), sliders (82), and connecting rods (83) are symmetrically distributed on the front and rear sides of the slide (8).

4. The rapid excavation device for railway track construction according to claim 2, characterized in that, One end of the guide block (84) is designed to be inclined, and the lower end of the slope on the left side of the slide (8) is located above the inclined surface of the guide block (84).

5. A rapid excavation device for railway track construction according to claim 2, characterized in that, One end of the guide block (84) is movably connected to a threaded rod (85) via a bearing, and a fixing plate (86) is fixedly installed at the bottom of the slide (8), with the threaded rod (85) threaded through the fixing plate (86).

6. A rapid excavation device for railway track construction according to claim 1, characterized in that, Fixed rods (87) are fixedly installed on the front and rear sides of the slide (8), and the end of the fixed rod (87) away from the slide (8) is fixedly connected to the frame (1).

7. A rapid excavation device for railway track construction according to claim 1, characterized in that, The push block (10) has a groove (11) on one side, and the push block (10) is trapezoidal when viewed from below. The groove (11) is located on the inclined side of the push block (10).