Adjustable angle revetment block laying machine

Abstract

The utility model discloses adjustable angle's revetment block laying machine relates to revetment construction technical field, including revetment body, laying mechanism and adsorption mechanism, adsorption mechanism installs in the output of laying mechanism, and laying mechanism is located above revetment body, and the below of laying mechanism is provided with mobile mechanism. The utility model discloses through setting adjustable guide rail mechanism and longitudinal direction guiding mechanism, can according to the actual slope of revetment flexible adjustment guide rail frame and the inclination angle of temporary arrangement board, make it always keep parallel with revetment slope, thereby avoid laying mechanism and adsorption mechanism frequent adjustment angle, both improved construction efficiency, and prolonged equipment life, through the smooth movement of mobile mechanism on the guide rail, realized the continuous operation of block laying, reduced the time waste and security hidden danger that equipment brought about by the frequent movement on the slope, especially applicable to long distance, big slope's revetment construction scene.

Description

Technical Field

[0001] This utility model relates to the field of slope protection construction technology, specifically to an adjustable-angle slope protection block laying machine. Background Technology

[0002] The slope protection block laying machine is a type of engineering machinery specifically designed for the efficient and orderly laying of various precast concrete blocks such as ecological slope protection bricks and interlocking blocks. It is mainly used in engineering projects requiring soil and water conservation and ecological greening, such as river channels, reservoirs, and highway slopes.

[0003] Patent CN221567019U discloses a block laying device for slope protection construction, comprising a control room and an excavator drive arm mounted on the control room. A connecting seat is fixed to the side of the excavator drive arm away from the control room, and a fixing frame is fixed to the side of the connecting seat away from the excavator drive arm. An adsorption mechanism for adsorbing blocks to be laid is provided on the lower surface of the fixing frame. A leveling component for compacting the blocks is provided on the right side of the control room. This block laying device for slope protection construction incorporates an adsorption mechanism. Through the cooperation of various structures within the adsorption mechanism, including a vacuum suction cup, vacuum pump, dual-shaft motor, threaded rod, threaded cylinder, L-shaped rod, and clamping plate, it achieves the ability to transport multiple blocks at once, improving the efficiency of block laying during slope protection construction and meeting project timeline requirements.

[0004] The inventors have discovered at least the following problems in the prior art: The existing slope protection block laying device can be installed on top of the excavator through the excavator wall. However, as the slope of the slope increases and the length of the slope increases, the excavator needs to frequently alternate between the upper and lower ends of the slope, which limits the construction efficiency. In addition, when moving the temporarily assembled block modules using the excavator wall and the suction head, the vacuum suction head needs to be frequently adjusted in angle, which reduces the service life of the suction head.

[0005] Therefore, this solution provides an adjustable-angle slope protection block laying machine to address the aforementioned problems. Utility Model Content

[0006] In order to overcome the shortcomings of the existing technology, the purpose of this utility model is to provide an adjustable angle slope protection block laying machine to solve the problems of low construction efficiency and short service life of the adsorption head due to frequent angle adjustment in the existing technology.

[0007] To solve the above-mentioned technical problems, the basic technical solution proposed by this utility model is as follows: An adjustable-angle slope protection block laying machine includes a slope protection body, a laying mechanism and an adsorption mechanism. The adsorption mechanism is installed at the output end of the laying mechanism. The laying mechanism is located above the slope protection body. A moving mechanism is provided below the laying mechanism. An adjustable guide rail mechanism is provided below the moving mechanism. Longitudinal guide mechanisms are provided at both ends of the adjustable guide rail mechanism. A temporary arrangement plate is provided on one side of the adjustable guide rail mechanism. The moving mechanism includes a moving base and moving wheels embedded at the four corners of the bottom of the moving base; The adjustable guide rail mechanism includes a guide rail frame, a transverse frame, a connecting transverse frame, and a receiving transverse frame parallel to the slope of the slope protection body. The guide rail frame is located at both ends of the transverse frame and the connecting transverse frame and is fixedly connected. The receiving transverse frame is fixedly connected to both ends of the guide rail frame. A receiving seat is provided below the receiving transverse frame. A temporary arrangement plate is fixedly connected to one side of the guide rail frame. The longitudinal guide mechanism includes a longitudinal guide rail and uniformly arranged shelves fixedly connected to one side of the longitudinal guide rail.

[0008] Preferably, a drive motor is installed above the movable base, and a drive shaft and a linkage shaft that are parallel to each other are rotatably connected inside the movable base. The two ends of the drive shaft and the linkage shaft are fixedly connected to movable wheels.

[0009] Preferably, the output end of the drive motor is externally connected to a drive chain, the bottom of the drive chain is connected to a drive shaft, and the drive shaft and the linkage shaft are connected by a transmission chain.

[0010] Preferably, the transverse frames are evenly distributed between the two guide rail frames, and multiple pairs of rollers are installed below the receiving seat. The rollers are in contact with the upper part of the longitudinal guide rail. An electric hydraulic cylinder is rotatably connected above the receiving seat. The output end of the electric hydraulic cylinder is provided with a telescopic rod, and one end of the telescopic rod is rotatably connected to one side of the connecting transverse frame.

[0011] Preferably, a storage slot is provided above the storage board, and a reinforcing plate is fixedly connected to one side of the storage board, while a longitudinal guide rail is fixedly connected to the other end of the reinforcing plate.

[0012] Preferably, the laying mechanism includes a rotating base and a drive arm rotatably connected above the rotating base. A drive arm is rotatably connected to the upper end of the drive arm, a turntable is rotatably connected to one end of the drive arm, and an installation head is rotatably connected to one side of the turntable.

[0013] Preferably, the adsorption mechanism includes a support frame installed on one side of the mounting head, a connecting frame fixedly connected below the support frame, and multiple sets of vacuum suction heads fixedly connected below the connecting frame via a mounting plate.

[0014] The beneficial effects of this utility model are: This invention, by setting an adjustable guide rail mechanism and a longitudinal guide mechanism, can flexibly adjust the tilt angle of the guide rail frame and temporary arrangement plate according to the actual slope of the slope, so that it always remains parallel to the slope surface. This avoids frequent angle adjustments of the laying mechanism and the adsorption mechanism, which not only improves construction efficiency but also extends the service life of the equipment.

[0015] This invention enables continuous block laying by allowing the moving mechanism to move smoothly on the guide rail, reducing the time wastage and safety hazards caused by frequent movement of equipment up and down the slope. It is especially suitable for long-distance, steep slope protection construction scenarios.

[0016] This invention, through the setting of a temporary arrangement plate, allows the block modules to be pre-arranged and maintain the same inclination angle as the slope. Combined with the vacuum suction head, it enables rapid and accurate adsorption and laying, further improving the neatness and construction quality of the block laying. At the same time, the weighted and stable guide rails through the storage groove enhance the stability and safety of the entire equipment on the slope. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a perspective view of the entire utility model; Figure 2 This is a schematic diagram of the laying mechanism and the adsorption mechanism of this utility model; Figure 3 This is a schematic diagram of the disassembled structure of the moving mechanism of this utility model; Figure 4 This is a schematic diagram of the disassembled structure of the adjustable guide rail mechanism of this utility model; Figure 5 This is a schematic diagram of the longitudinal guide mechanism of this utility model.

[0019] In the picture: 1. Slope protection structure; 2. Laying mechanism; 21. Rotating base; 22. Drive boom; 23. Drive arm; 24. Turntable; 25. Mounting head; 3. Adsorption mechanism; 31. Support frame; 32. Connecting frame; 33. Vacuum suction head; 4. Moving mechanism; 41. Moving base; 42. Drive motor; 43. Drive chain; 44. Drive shaft; 45. Linkage shaft; 46. Transmission chain; 47. Moving wheel; 5. Adjustable guide rail mechanism; 51. Guide rail frame; 52. Horizontal frame; 53. Supporting horizontal frame; 54. Support seat; 55. Electric hydraulic cylinder; 56. Telescopic rod; 57. Connecting horizontal frame; 58. Roller; 6. Longitudinal guiding mechanism; 61. Longitudinal guide rail; 62. Reinforcing plate; 63. Shelf; 64. Shelf slot; 7. Temporary arrangement board. Detailed Implementation

[0020] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments of this utility model are described clearly and completely. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0021] To better understand the above technical solutions, the following will provide a detailed explanation of the technical solutions in conjunction with the accompanying drawings and specific implementation methods.

[0022] According to the appendix Figure 1 - Figure 5 As shown, this utility model provides an adjustable-angle slope protection block laying machine, including a slope protection body 1, a laying mechanism 2 and an adsorption mechanism 3. The adsorption mechanism 3 is installed at the output end of the laying mechanism 2. The laying mechanism 2 is located above the slope protection body 1. A moving mechanism 4 is provided below the laying mechanism 2. An adjustable guide rail mechanism 5 is provided below the moving mechanism 4. Longitudinal guide mechanisms 6 are provided at both ends of the adjustable guide rail mechanism 5. A temporary arrangement plate 7 is provided on one side of the adjustable guide rail mechanism 5. The moving mechanism 4 includes a moving base 41 and moving wheels 47 embedded at the four corners of the bottom of the moving base 41; The adjustable guide rail mechanism 5 includes a guide rail frame 51 parallel to the slope of the slope protection body 1, a transverse frame 52, a connecting transverse frame 57 and a supporting transverse frame 53. The guide rail frame 51 is located at both ends of the transverse frame 52 and the connecting transverse frame 57 and is fixedly connected. The supporting transverse frame 53 is fixedly connected to both ends of the guide rail frame 51. A supporting seat 54 is provided below the supporting transverse frame 53. A temporary arrangement plate 7 is fixedly connected to one side of the guide rail frame 51. The longitudinal guide mechanism 6 includes a longitudinal guide rail 61 and uniformly arranged shelf 63 fixedly connected to one side of the longitudinal guide rail 61. The slope protection body 1 is the slope protection beside the river embankment, while the laying mechanism 2 is the robotic arm in the prior art, and the adsorption mechanism 3 is the adsorption device in the prior art that works with an external vacuum pump to adsorb the blocks. The temporary arrangement board 7 is an L-shaped temporary placement board, which is used to stack a relative number of blocks, and the stacked blocks are parallel to the slope of the slope protection body 1, thereby reducing the number of rotations of the laying mechanism 2 and the adsorption mechanism 3.

[0023] In a further embodiment, a drive motor 42 is mounted on top of the movable base 41, and a drive shaft 44 and a linkage shaft 45 that are parallel to each other are rotatably connected inside the movable base 41. The two ends of the drive shaft 44 and the linkage shaft 45 are fixedly connected to movable wheels 47.

[0024] In this embodiment, the bottom of the movable base 41 has a groove at the movable wheel 47, and the movable wheel 47 fits into the inside of the guide rail frame 51. The movable wheel 47 is a non-slip rubber wheel, which allows it to move with sufficient friction.

[0025] In a further embodiment, a drive chain 43 is externally connected to the output end of the drive motor 42, and the bottom of the drive chain 43 is connected to the drive shaft 44. The drive shaft 44 and the linkage shaft 45 are connected by a transmission chain 46.

[0026] In this embodiment, sprockets are provided at the output end of the drive motor 42 and at the point where the drive shaft 44 connects to the drive chain 43. Similarly, sprockets are also provided at the point where the transmission chain 46 connects the drive shaft 44 and the linkage shaft 45.

[0027] In a further embodiment, the transverse frame 52 is evenly distributed between the two guide rail frames 51, and multiple pairs of rollers 58 are installed below the receiving seat 54. The rollers 58 are attached to the upper part of the longitudinal guide rail 61. An electric hydraulic cylinder 55 is rotatably connected above the receiving seat 54. The output end of the electric hydraulic cylinder 55 is provided with a telescopic rod 56, and one end of the telescopic rod 56 is rotatably connected to one side of the connecting transverse frame 57.

[0028] In this embodiment, one of the outer sides of the multiple sets of rollers 58 is connected to a motor through a reducer, thereby driving the roller 58 to rotate, which in turn allows the adjustable guide rail mechanism 5 to move in the extension direction of the longitudinal guide mechanism 6; on the inclined surface, the upper electric hydraulic cylinder 55 pulls the upper end of the guide rail frame 51, while the lower electric hydraulic cylinder 55 pushes it, thereby ensuring that the guide rail frame 51 is parallel to the inclined surface of the slope protection body 1. In a further embodiment, a storage groove 64 is provided above the storage plate 63, and a reinforcing plate 62 is fixedly connected to one side of the storage plate 63, and a longitudinal guide rail 61 is fixedly connected to the other end of the reinforcing plate 62.

[0029] In this embodiment, the bottom of the reinforcing plate 62 and the storage plate 63 increases the contact surface with the ground to increase the grip and prevent slippage; the storage groove 64 is used to place heavy objects to increase the downward pressure, thereby further preventing the longitudinal guide rail 61 from slipping.

[0030] In a further embodiment, the laying mechanism 2 includes a rotating base 21 and a drive arm 22 rotatably connected above the rotating base 21. The upper end of the drive arm 22 is rotatably connected to a drive arm 23, one end of the drive arm 23 is rotatably connected to a turntable 24, and one side of the turntable 24 is rotatably connected to an installation head 25.

[0031] In this embodiment, motors are installed inside the rotating base 21, the driving arm 22, the driving arm 23, and the turntable 24, which can drive the rotating objects connected to them to rotate. For example, the motor in the rotating base 21 can control the driving arm 22 to rotate horizontally, and the motor in the driving arm 22 can drive the driving arm 23 to rotate on the vertical plane.

[0032] In a further embodiment, the adsorption mechanism 3 includes a support frame 31 installed on one side of the mounting head 25, a connecting frame 32 fixedly connected below the support frame 31, and multiple sets of vacuum suction heads 33 fixedly connected below the connecting frame 32 via a mounting plate.

[0033] In this embodiment, the vacuum suction head 33 is connected to an external vacuum device via a flexible hose, which allows it to adsorb the block modules placed on the temporary arrangement plate 7 and lay them in conjunction with the movement of the laying mechanism 2 and the moving mechanism 4.

[0034] The working principle of this utility model is as follows: When it is necessary to lay blocks on the slope protection body 1, the assembled block modules can be placed on top of the temporary arrangement plate 7. Then, the drive motor 42 is operated by the external control device, so that the laying mechanism 2 and the adsorption mechanism 3 above the moving base 41 can be moved to the vicinity of the temporary arrangement plate 7. The laying mechanism 2 controls the position of the adsorption mechanism 3 so that the vacuum suction head 33 can adsorb the block modules and lay them on the inclined surface of the slope protection body 1 to complete the laying. During the laying, since the temporary arrangement plate 7 is fixed to the guide rail frame 51, the inclination angle of the temporary arrangement plate 7 and the adjustable guide rail mechanism 5 is parallel to the slope protection body 1. Therefore, the moving base 41, the laying mechanism 2 and the adsorption mechanism 3 above the guide rail frame 51 are all parallel to the inclined surface of the slope protection body 1. Thus, the adsorption mechanism 3 does not need to change the angle through the laying mechanism 2 when picking up the block modules, thereby extending the service life of the laying mechanism 2 and the adsorption mechanism 3. In addition, before laying the slope 1, the longitudinal guide mechanism 6 can be placed on the upper and lower sides of the slope 1. Then, the support seat 54 is placed above the longitudinal guide rail 61. Then, the electric hydraulic cylinders 55 at both ends of the guide rail frame 51 are operated by the external controller. The lower electric hydraulic cylinder 55 can lift the lower connecting crossbar 57 upward through the telescopic rod 56 at its output end, thereby increasing the angle between the lower end of the guide rail frame 51 and the support seat 54. The operation of the upper electric hydraulic cylinder 55 will cause the telescopic rod 56 to push the connecting crossbar 57 at the upper end of the guide rail frame 51 downward, thereby adjusting the guide rail frame 51, the transverse frame 52, the support crossbar 53 and the temporary arrangement plate 7 to be parallel to the slope 1. This can not only adapt to slopes with different inclination angles, but also select the guide rail frame 51 of the corresponding length to adapt to the width of the slope. When the moving mechanism 4 carries the laying mechanism 2 and the adsorption mechanism 3 and moves above the adjustable guide rail mechanism 5, the longitudinal guide rail 61 serves as the support for both ends of the adjustable guide rail mechanism 5. By placing heavy objects in the storage slot 64 above the storage plate 63, the two ends of the adjustable guide rail mechanism 5 become more stable, thus preventing the moving mechanism 4 from becoming unstable during movement.

[0035] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. An adjustable-angle slope protection block laying machine, comprising a slope protection body (1), a laying mechanism (2), and an adsorption mechanism (3), characterized in that, The adsorption mechanism (3) is installed at the output end of the laying mechanism (2). The laying mechanism (2) is located above the slope protection body (1). A moving mechanism (4) is provided below the laying mechanism (2). An adjustable guide rail mechanism (5) is provided below the moving mechanism (4). A longitudinal guide mechanism (6) is provided at both ends of the adjustable guide rail mechanism (5). A temporary arrangement plate (7) is provided on one side of the adjustable guide rail mechanism (5). The moving mechanism (4) includes a moving base (41) and moving wheels (47) embedded at the four corners of the bottom of the moving base (41). The adjustable guide rail mechanism (5) includes a guide rail frame (51), a transverse frame (52), a connecting transverse frame (57), and a receiving transverse frame (53) parallel to the slope of the slope protection body (1). The guide rail frame (51) is located at both ends of the transverse frame (52) and the connecting transverse frame (57) and is fixedly connected. The receiving transverse frame (53) is fixedly connected to both ends of the guide rail frame (51). A receiving seat (54) is provided below the receiving transverse frame (53). A temporary arrangement plate (7) is fixedly connected to one side of the guide rail frame (51). The longitudinal guide mechanism (6) includes a longitudinal guide rail (61) and uniformly arranged shelves (63) fixedly connected to one side of the longitudinal guide rail (61).

2. The adjustable-angle slope protection block laying machine according to claim 1, characterized in that: A drive motor (42) is installed above the movable base (41). The movable base (41) is rotatably connected to a drive shaft (44) and a linkage shaft (45) that are parallel to each other. The two ends of the drive shaft (44) and the linkage shaft (45) are fixedly connected to a movable wheel (47).

3. The adjustable-angle slope protection block laying machine according to claim 2, characterized in that: The output end of the drive motor (42) is externally connected to a drive chain (43), the bottom of the drive chain (43) is connected to a drive shaft (44), and the drive shaft (44) and the linkage shaft (45) are connected by a transmission chain (46).

4. The adjustable-angle slope protection block laying machine according to claim 1, characterized in that: The transverse frame (52) is evenly distributed between the two guide rail frames (51). Multiple pairs of rollers (58) are installed below the receiving seat (54). The rollers (58) are attached to the upper part of the longitudinal guide rail (61). An electric hydraulic cylinder (55) is rotatably connected above the receiving seat (54). A telescopic rod (56) is provided at the output end of the electric hydraulic cylinder (55). One end of the telescopic rod (56) is rotatably connected to one side of the connecting cross frame (57).

5. The adjustable-angle slope protection block laying machine according to claim 1, characterized in that: The shelf (63) has a shelf slot (64) on its upper side. A reinforcing plate (62) is fixedly connected to one side of the shelf (63), and a longitudinal guide rail (61) is fixedly connected to the other end of the reinforcing plate (62).

6. The adjustable-angle slope protection block laying machine according to claim 1, characterized in that: The laying mechanism (2) includes a rotating base (21) and a drive arm (22) rotatably connected above the rotating base (21). The upper end of the drive arm (22) is rotatably connected to a drive arm (23), one end of the drive arm (23) is rotatably connected to a turntable (24), and one side of the turntable (24) is rotatably connected to an installation head (25).

7. The adjustable-angle slope protection block laying machine according to claim 1, characterized in that: The adsorption mechanism (3) includes a support frame (31) installed on one side of the mounting head (25), and a connecting frame (32) is fixedly connected below the support frame (31). Multiple sets of vacuum suction heads (33) are fixedly connected below the connecting frame (32) via a mounting plate.

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