Modular bionic honeycomb all-metal light-weight disaster relief wallboard
Patent Information
- Application Number
- CN202522018208.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-19
- Publication Date
- 2026-09-04
- Estimated Expiration
- 2035-09-19
AI Technical Summary
[0005]本实用新型的目的在于提供一种模块化仿生蜂窝全金属轻质救灾墙板,旨在解决现有的彩钢夹芯板保温隔热性能较差,昼夜温差波动大,能源消耗高的问题
[0011] This utility model discloses a modular biomimetic honeycomb all-metal lightweight disaster relief wall panel. Through the biomimetic honeycomb structure design of the recycled aluminum honeycomb core, the wall achieves both lightweight construction and high strength. This facilitates the installation of the outer shell using the mounting components, meeting the needs for rapid construction and transportation of disaster relief buildings. Simultaneously, the phase change energy storage composite panel absorbs and releases heat during diurnal temperature variations, while the aerogel provides extremely low thermal conductivity, collectively reducing the overall U-value of the wall to 0.3 W/(m²). 2 The temperature difference between day and night is delayed by 6 hours (·K), which significantly improves the thermal insulation performance, reduces the temperature difference between day and night, and reduces energy consumption.
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Figure CN224717304U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of building materials technology, and in particular to a modular biomimetic honeycomb all-metal lightweight disaster relief wall panel. Background Technology
[0002] Traditional concrete uses cement and sand as base materials and forms an integral structure through on-site pouring. It has advantages such as high durability and good fire resistance and has long been the mainstream roof form for industrial and civil buildings. However, concrete roofs are heavy and have a long construction period.
[0003] To meet the development needs of light steel structure building systems, existing systems use color-coated steel sandwich panels. These panels use color-coated steel sheets as the surface material and are combined with core materials such as polystyrene, rock wool, and polyurethane through a thermosetting process, forming ultra-lightweight panels that weigh only 1 / 20 to 1 / 30 of concrete roofs.
[0004] However, existing color steel sandwich panels have poor thermal insulation performance, large temperature fluctuations between day and night, and high energy consumption. Utility Model Content
[0005] The purpose of this utility model is to provide a modular biomimetic honeycomb all-metal lightweight disaster relief wall panel, which aims to solve the problems of poor thermal insulation performance, large temperature fluctuations between day and night, and high energy consumption of existing color steel sandwich panels.
[0006] To achieve the above objectives, this utility model provides a modular biomimetic honeycomb all-metal lightweight disaster relief wall panel, comprising a shell body, a recycled aluminum honeycomb core, a phase change energy storage composite panel, aerogel, and an installation assembly. The recycled aluminum honeycomb core is connected to the shell body and located inside the shell body. The phase change energy storage composite panel is connected to the recycled aluminum honeycomb core and located on one side of the recycled aluminum honeycomb core. The aerogel is connected to the phase change energy storage composite panel and located on one side of the phase change energy storage composite panel. The installation assembly is disposed on the shell body.
[0007] The installation assembly includes a positioning frame, a docking frame, and a fixing component. The positioning frame is fixedly connected to the outer shell body and is located on one side of the outer shell body. The docking frame is fixedly connected to the outer shell body and is located on the side of the outer shell body away from the positioning frame. The fixing component is disposed on the outer shell body.
[0008] The fixing component includes a fixing frame, a fixing block, and a fixing bolt. The fixing frame is fixedly connected to the outer shell body and is located on the side of the outer shell body closer to the positioning frame. The fixing block is fixedly connected to the outer shell body and is located on the side of the outer shell body closer to the docking frame. The fixing bolt is disposed on the fixing frame.
[0009] The fixing block has a threaded hole located on one side of the fixing block.
[0010] The mounting assembly further includes a sealing gasket, which is fixedly connected to the housing body and located on the side of the housing body near the positioning frame.
[0011] This utility model discloses a modular biomimetic honeycomb all-metal lightweight disaster relief wall panel. Through the biomimetic honeycomb structure design of the recycled aluminum honeycomb core, the wall achieves both lightweight construction and high strength. This facilitates the installation of the outer shell using the mounting components, meeting the needs for rapid construction and transportation of disaster relief buildings. Simultaneously, the phase change energy storage composite panel absorbs and releases heat during diurnal temperature variations, while the aerogel provides extremely low thermal conductivity, collectively reducing the overall U-value of the wall to 0.3 W / (m²). 2 The temperature difference between day and night is delayed by 6 hours (·K), which significantly improves the thermal insulation performance, reduces the temperature difference between day and night, and reduces energy consumption. Attached Figure Description
[0012] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.
[0013] Figure 1 This is a structural schematic diagram of the modular biomimetic honeycomb all-metal lightweight disaster relief wall panel of this utility model.
[0014] Figure 2 This is a structural schematic diagram of the docking frame of this utility model.
[0015] Figure 3 This is a schematic diagram of the structure of the outer shell of this utility model.
[0016] In the diagram: 101-outer shell, 102-recycled aluminum honeycomb core, 103-phase change energy storage composite plate, 104-aerogel, 105-positioning frame, 106-connection frame, 107-sealing gasket, 108-fixing frame, 109-fixing block, 110-fixing bolt, 111-threaded hole. Detailed Implementation
[0017] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.
[0018] Please see Figures 1 to 3 ,in Figure 1 This is a structural schematic diagram of the modular biomimetic honeycomb all-metal lightweight disaster relief wall panel of this utility model. Figure 2This is a structural schematic diagram of the docking frame of this utility model. Figure 3 This is a schematic diagram of the structure of the outer shell of this utility model.
[0019] This utility model provides a modular biomimetic honeycomb all-metal lightweight disaster relief wall panel, including a shell body 101, a recycled aluminum honeycomb core 102, a phase change energy storage composite panel 103, aerogel 104, and an installation assembly. The installation assembly includes a positioning frame 105, a docking frame 106, a fixing component, and a sealing gasket 107. The fixing component includes a fixing frame 108, a fixing block 109, and fixing bolts 110. The fixing block 109 has a threaded hole 111. This solution addresses the poor thermal insulation performance, large diurnal temperature fluctuations, and high energy consumption of existing color steel sandwich panels. It is understood that this solution can be used in situations requiring reduced diurnal temperature fluctuations.
[0020] In this embodiment, the outer shell body 101 is made of galvanized steel plate or stainless steel to ensure structural strength and durability, while also facilitating recycling.
[0021] The recycled aluminum honeycomb core 102 is connected to the outer shell body 101 and located inside the outer shell body 101. The phase change energy storage composite plate 103 is connected to the recycled aluminum honeycomb core 102 and located on one side of the recycled aluminum honeycomb core 102. The aerogel 104 is connected to the phase change energy storage composite plate 103 and located on one side of the phase change energy storage composite plate 103. The mounting assembly is disposed on the outer shell body 101, which is made of galvanized steel plate. The recycled aluminum honeycomb core 102 is connected inside the outer shell body 101. The recycled aluminum honeycomb core 102 adopts a simulated... The recycled aluminum honeycomb structure design draws inspiration from the high strength and lightweight characteristics of natural honeycomb structures. Employing a hexagonal honeycomb core, it significantly enhances the wall's compressive strength and bending resistance while reducing its weight. The phase change energy storage composite panel 103, made of phase change energy storage material, is connected and fixed to the recycled aluminum honeycomb core 102. It absorbs and releases heat during diurnal temperature variations. The aerogel 104, connected and fixed to the phase change energy storage composite panel 103, provides extremely low thermal conductivity, collectively reducing the overall U-value of the wall to 0.3 W / (m²). 2The installation components, mounted on the outer shell 101, allow operators to quickly connect and fix multiple outer shells 101 to form a wall. This achieves lightweight yet high-strength wall construction through the biomimetic honeycomb structure design of the recycled aluminum honeycomb core 102. This facilitates the installation of the outer shell 101 using the installation components, meeting the needs of rapid construction and transportation of disaster relief buildings. Simultaneously, the phase change energy storage composite plate 103 absorbs and releases heat during diurnal temperature variations, while the aerogel 104 provides extremely low thermal conductivity, collectively reducing the overall U-value of the wall to 0.3 W / (m²). 2 The temperature difference between day and night is delayed by 6 hours (·K), which significantly improves the thermal insulation performance, reduces the temperature difference between day and night, and reduces energy consumption.
[0022] Secondly, the positioning frame 105 is fixedly connected to the outer shell body 101 and is located on one side of the outer shell body 101; the docking frame 106 is fixedly connected to the outer shell body 101 and is located on the side of the outer shell body 101 away from the positioning frame 105; the fixing component is disposed on the outer shell body 101, the positioning frame 105 is welded to one side of the outer shell body 101, and the docking frame 106 is welded to the other side of the outer shell body 101. The positioning frame 105 and the docking frame 106 can help the operator to quickly position and dock one side of a wall panel with the other side of another wall, which is convenient for the operator to install multiple wall panel supports.
[0023] Meanwhile, the fixing bracket 108 is fixedly connected to the outer shell body 101 and is located on the side of the outer shell body 101 near the positioning bracket 105; the fixing block 109 is fixedly connected to the outer shell body 101 and is located on the side of the outer shell body 101 near the docking bracket 106; the fixing bolt 110 is provided on the fixing bracket 108, four fixing brackets 108 are welded to one side of the outer shell body 101, two fixing blocks 109 are welded to the other side of the outer shell body 101, and four fixing bolts 110 are provided on the corresponding four fixing brackets 108. The fixing bolts 110 can help the operator connect and install the four fixing brackets 108 of one wall panel to the two fixing blocks 109 of another wall panel, thereby enabling the two wall panels to be quickly docked and fixed.
[0024] In addition, the threaded hole 111 is located on one side of the fixing block 109. The fixing block 109 has a threaded hole 111 and can cooperate with the fixing bolt 110. The threaded hole 111 allows the operator to screw the fixing bolt 110 into the corresponding threaded hole 111. At the same time, the threaded hole 111 helps the operator to quickly locate the screwing position of the fixing bolt 110.
[0025] Finally, the sealing gasket 107 is fixedly connected to the outer shell body 101 and is located on the side of the outer shell body 101 near the positioning frame 105. The sealing gasket 107 is adhered to the outer shell body 101. The sealing gasket 107 can improve the sealing performance of the connection between the positioning frame 105 and the docking frame 106 after docking, and prevent liquid from seeping into the wall through the connection.
[0026] When using the modular biomimetic honeycomb all-metal lightweight disaster relief wall panel of this embodiment, the biomimetic honeycomb structure design of the recycled aluminum honeycomb core 102 enables the wall to achieve both lightweight and high strength, facilitating the installation of the outer shell 101 by the installation components and meeting the needs of rapid construction and transportation of disaster relief buildings. Simultaneously, the phase change energy storage composite plate 103 absorbs and releases heat during diurnal temperature variations, while the aerogel 104 provides extremely low thermal conductivity, collectively achieving an overall wall U-value reduction to 0.3 W / (m²). 2 The temperature difference between day and night is delayed by 6 hours (·K), which significantly improves the thermal insulation performance, reduces the temperature difference between day and night, and reduces energy consumption.
[0027] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.
Claims
1. A modular, biomimetic honeycomb all-metal lightweight disaster relief wall panel, characterized in that: The device includes a main shell, a recycled aluminum honeycomb core, a phase change energy storage composite panel, aerogel, and an installation assembly. The recycled aluminum honeycomb core is connected to the main shell and located inside the main shell. The phase change energy storage composite panel is connected to the recycled aluminum honeycomb core and located on one side of the recycled aluminum honeycomb core. The aerogel is connected to the phase change energy storage composite panel and located on one side of the phase change energy storage composite panel. The installation assembly is disposed on the main shell.
2. The modular biomimetic honeycomb all-metal lightweight disaster relief wall panel as described in claim 1, characterized in that, The mounting assembly includes a positioning frame, a docking frame, and a fixing component. The positioning frame is fixedly connected to the outer shell body and is located on one side of the outer shell body. The docking frame is fixedly connected to the outer shell body and is located on the side of the outer shell body away from the positioning frame. The fixing component is disposed on the outer shell body.
3. The modular biomimetic honeycomb all-metal lightweight disaster relief wall panel as described in claim 2, characterized in that, The fixing component includes a fixing frame, a fixing block, and a fixing bolt. The fixing frame is fixedly connected to the outer shell body and is located on the side of the outer shell body closer to the positioning frame. The fixing block is fixedly connected to the outer shell body and is located on the side of the outer shell body closer to the docking frame. The fixing bolt is disposed on the fixing frame.
4. The modular biomimetic honeycomb all-metal lightweight disaster relief wall panel as described in claim 3, characterized in that, The fixing block has a threaded hole located on one side of the fixing block.
5. The modular biomimetic honeycomb all-metal lightweight disaster relief wall panel as described in claim 2, characterized in that, The mounting assembly also includes a sealing gasket, which is fixedly connected to the housing body and located on the side of the housing body near the positioning frame.