A foamed roof board

CN224717317UActive Publication Date: 2026-09-04ZHEJIANG HONGBO NEW BUILDING MATERIALS
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Patent Information

Application Number
CN202521386215.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-03
Publication Date
2026-09-04
Estimated Expiration
2035-07-03

AI Technical Summary

Technical Problem

[0003]其中,由于连接件的两个卡钩均朝向连接件的中心方向设置,用力捏紧连接件并不能使其卡钩从卡槽中脱离;因此,在将一个连接件下压扣接到互相拼接的第一连接部和第二连接部上之后,若技术人员发现两个屋顶板本体之间拼接存在偏差需要调整、或者需要更换连接件、或者更换某一块或一个区域内的屋顶板本体,其只能用起子、撬棒之类的工具来将连接件撬下来,使拆卸重装连接件的操作变得较为繁琐困难,而且还有容易将连接件撬坏的可能

Benefits of technology

第一、本实用新型提供了一种发泡屋顶板,采用向外侧设置横向卡齿的连接件,以使得当技术人员使用该连接件来固定连接互相拼接的两个屋板单元时,其可以通过手捏该连接件以使其两个连接支脚向内弯折变形,进而取下该连接件,以便于后期更换屋板单元或者调整屋板单元安装姿态,以降低连接件拆卸难度,便于技术人员重复使用。

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Abstract

The utility model discloses a foamed roof board relates to roof board technical field. The one end of roof board unit is equipped with first splicing part, and the other end is equipped with second splicing part, and the side of first splicing part and second splicing part's direction roof board unit center is equipped with the clamping groove, and the side wall bottom of clamping groove's in the center of roof board unit is equipped with the hooking limit slot, the connecting piece has two connecting legs, and two connecting legs are inserted into each one clamping groove of two mutually spliced roof board units respectively, and are connected with a hooking limit slot limit respectively, to further splice fixed two roof board units. The utility model discloses a foamed roof board, through with the outside direction of the lower end of the two connecting legs of connecting piece to the connecting piece and roof board unit clamping connection, to make through pinching the connecting piece just can make connecting piece and roof board unit separate, to facilitate the technical personnel to dismount and install connecting piece, reduce roof board assembly construction difficulty.
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Description

Technical Field

[0001] This utility model relates to the field of roofing panel technology, and in particular to a foamed roofing panel that is easy to splice and assemble. Background Technology

[0002] The existing invention patent with publication number CN116427631A discloses a novel composite roof panel, including a roof panel body. The roof panel body is composed of multiple splicing panels and connectors. Each splicing panel is the same size and shape. One end of each splicing panel is provided with a first connecting part, and the other end is provided with a second connecting part. Two adjacent splicing panels are spliced ​​together through the first connecting part and the second connecting plate, and then connected and fixed by connectors. Decorative panels are also provided at the ends of the splicing panels on both sides. After the decorative panels and splicing panels are spliced ​​together, they are connected by connectors to form a whole roof panel with straight ends that fits against the roof surface.

[0003] Because both hooks of the connector are oriented towards the center of the connector, squeezing the connector tightly will not disengage the hooks from the slots. Therefore, after a connector is pressed down and fastened to the first and second connecting parts that are spliced ​​together, if the technician finds that there is a deviation between the splicing of the two roof panels that needs to be adjusted, or that the connector needs to be replaced, or that a certain part or area of ​​the roof panel needs to be replaced, they can only use tools such as screwdrivers and pry bars to pry off the connector. This makes the disassembly and reinstallation of the connector more cumbersome and difficult, and there is also a possibility that the connector may be damaged. Utility Model Content

[0004] To address the aforementioned technical deficiencies in the existing technology, this utility model provides a foamed roofing panel. By arranging the transverse locking teeth at the lower ends of the two connecting legs of the connector towards the outer side of the connector, the transverse locking teeth can be disengaged from the hook-and-limit groove by squeezing the connector. This facilitates the disassembly and installation of the connector by technicians, reduces the difficulty of roofing panel assembly and construction, and reduces the probability of damage to the connector.

[0005] The technical solution of this utility model to solve the above problems is as follows: A foamed roofing panel is provided, comprising multiple roofing panel units of the same specifications. One end of each roofing panel unit has an upwardly protruding first splicing portion, and the opposite end has an upwardly protruding second splicing portion. Adjacent roofing panel units are connected to each other by splicing the first splicing portion and the second splicing portion. Both the first splicing portion and the second splicing portion have snap-fit ​​grooves on their sides facing the center of the roofing panel unit. A hook-and-limit groove is also provided at the bottom of the side wall of the snap-fit ​​groove on the side of the roofing panel unit located at its center. The panel also includes a connector with two connecting legs. The two connecting legs are respectively inserted into one snap-fit ​​groove of each of the two spliced ​​roofing panel units and respectively connected to a hook-and-limit groove for limiting and securing the two roofing panel units.

[0006] Furthermore, the connector includes a “∩”-shaped main board and two connecting feet. The two connecting feet are arranged opposite each other and are respectively located on both sides of the main board. The lower ends of the two connecting feet are provided with transverse locking teeth for laterally inserting into the hook-and-limit groove.

[0007] Furthermore, a limiting protrusion is provided on the outer side of the connecting motherboard. The limiting protrusion has a limiting end face that is flush with the edge of the slot of the snap-fit ​​groove. The maximum distance from the limiting protrusion to the connecting leg is less than or equal to the depth of the slot of the snap-fit ​​groove.

[0008] Furthermore, the minimum distance from the limiting end face of the limiting protrusion to the transverse locking tooth is greater than or equal to the minimum distance from the hook-and-limiting groove to the edge of the locking groove.

[0009] Furthermore, the width of the region of the snap-fit ​​groove located above the hook-fitting limiting groove is greater than or equal to the maximum lateral length of the lateral snap-fit ​​teeth.

[0010] Furthermore, the connector is an elastic connector.

[0011] Furthermore, the roof panel unit includes a PVC performance board layer, a PVC foam board layer, and a weather-resistant layer, with the PVC foam layer disposed above the PVC performance board layer and the weather-resistant layer disposed above the PVC foam layer.

[0012] Furthermore, the weather-resistant layer is made of ASA material.

[0013] Furthermore, the roof panel unit is also provided with structural reinforcing ribs in the middle.

[0014] Furthermore, the first splicing part has a first splicing end face on its side, and the second splicing part has a second splicing end face on its side. The first splicing end face and the second splicing end face have the same shape so as to fit together.

[0015] The beneficial effects of this utility model are: First, this utility model provides a foamed roofing panel with a connector featuring outwardly oriented horizontal locking teeth. This allows technicians to easily remove the connector when using it to fix two interlocking roofing panel units. The two connecting legs of the connector can be bent inward by hand, making it easier to remove the connector later. This facilitates the replacement of roofing panel units or adjustment of their installation posture, reducing the difficulty of disassembling the connector and making it easier for technicians to reuse it.

[0016] Secondly, the connector also uses the limiting end faces of its two side limiting protrusions to limit and protect the two connecting legs, preventing the connecting legs from hitting the bottom of the locking groove and causing collision damage to the connector or roof panel unit at the locking groove. In addition, the limiting protrusions also serve to shield the locking groove, preventing rainwater from seeping into the locking groove and causing damage and corrosion to the transverse locking teeth due to prolonged immersion in water.

[0017] Third, the top layer of the roof unit uses a weather-resistant layer made of ASA material, the middle layer uses a PVC foam layer, and the bottom layer uses a PVC performance layer to comprehensively improve the roof panel's weather resistance, thermal insulation performance, and structural strength, including its sun protection, corrosion resistance, and other properties. Attached Figure Description

[0018] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the present invention and, together with the description, serve to explain the principles of the present invention. In these drawings, similar reference numerals are used to denote similar elements. The drawings described below are some embodiments of the present invention, but not all embodiments. Other drawings will be readily available to those skilled in the art based on these drawings without any inventive effort.

[0019] Figure 1 This is a structural diagram of the roof panel unit in this embodiment; Figure 2 This is a structural diagram of the connector in this embodiment; Figure 3 This is a structural diagram illustrating the working principle of two roof panel units connected to each other via connectors in this embodiment. Figure 4 for Figure 3 A magnified view of a portion of the image; Relevant annotations in the image: 1-Roof panel unit, 11-First splice part, 12-Second splice part, 13-Snap-fit ​​groove, 14-Hook-connection limiting groove, 15-Structural reinforcing rib, 16-First splice end face, 17-Second splice end face; 2-Connector, 21-Connector to main board, 22-Connector to support foot, 23-Horizontal locking tooth, 24-Limiting protrusion, 25-Limiting end face. Detailed Implementation

[0020] The directional terms such as up, down, left, right, front, back, front, back, top, and bottom mentioned or possibly used in this specification are defined relative to the construction shown in the accompanying drawings. The terms "inner" and "outer" refer to directions toward or away from the geometric center of a specific component, respectively. These are relative concepts and may therefore vary depending on their location and usage. Therefore, these or other directional terms should not be interpreted as restrictive.

[0021] Please see Figures 1 to 4 A specific embodiment of this utility model of a foamed roofing panel includes multiple roofing units 1 of the same specifications. One end of each roofing unit 1 is provided with an upwardly protruding first splicing portion 11, and the opposite end is provided with an upwardly protruding second splicing portion 12. Adjacent roofing units 1 are spliced ​​together by the first splicing portion 11 and the second splicing portion 12. Both the first splicing portion 11 and the second splicing portion 12 are provided with a snap-fit ​​groove 13 on the side facing the center of the roofing unit 1, and the bottom of the side wall of the snap-fit ​​groove 13 located at the center of the roofing unit 1 is provided with a hook-fitting limiting groove 14. The panel also includes a connector 2, which has two connecting legs 22 for inserting into and snapping into the snap-fit ​​grooves 13. The connector 2 further fixes the two roofing units 1 by inserting the two connecting legs 22 into one snap-fit ​​groove 13 of each of the two spliced ​​roofing units 1.

[0022] For details, please refer to Figure 1 ,by Figure 1 Taking the orientation shown as an example, in this embodiment, the right side of the roof panel unit 1 is integrally provided with a first splicing part 11 and the left side is integrally provided with a second splicing part 12. Both the first splicing part 11 and the second splicing part 12 are upwardly protruding block structures. The right side of the first splicing part 11 is also provided with a first splicing end face 16 in the shape of a stepped surface, and the left side of the second splicing part 12 is also provided with a second splicing end face 17 in the shape of a stepped surface. Furthermore, both the left side of the first splicing part 11 and the right side of the second splicing part 12 are vertically integrated with protruding structures. The protruding structure on the left side of the first splicing part 11 cooperates with the side wall of the first splicing part 11 to form a snap-fit ​​groove 13, and the protruding structure on the right side of the second splicing part 12 cooperates with the side wall of the second splicing part 12 to form another snap-fit ​​groove 13. At the same time, the protruding structure on the right side facing the lower edge of the side wall of the first splicing part 11 and the protruding structure on the left side facing the lower edge of the side wall of the second splicing part 12 are horizontally provided with hook-fitting limiting grooves 14.

[0023] In this embodiment, the roof panel unit 1 is a rectangular or square panel.

[0024] Additionally, please see Figure 2 ,by Figure 2 Taking the orientation shown as an example, in this embodiment, the connector 2 is generally shaped like a "∩". The connector 2 specifically includes a main board 21 that is also shaped like a "∩" but with relatively shorter sides and two connecting legs 22. The two connecting legs 22 are located on the left and right sides of the main board 21, respectively. The lower ends of the two connecting brackets are both integrally provided with horizontal locking teeth 23, and the two horizontal locking teeth 23 are arranged facing away from each other.

[0025] For this, please refer to Figure 3 and Figure 4 ,by Figure 4 Taking the indicated orientation as an example, in this embodiment, when the construction workers install multiple roof panel units 1 onto the roof, for the first roof panel unit 1 and the second roof panel unit 1 to be installed, the construction workers can first make the first splicing end face 16 of the first roof panel unit 1 and the second splicing end face 17 of the second roof panel unit 1 abut against each other on the roof, and with the help of the stepped shape of the two splicing end faces, make the lower surface of the first roof panel unit 1 and the lower surface of the second roof panel unit 1 flush, so that the first roof panel unit 1 and the second roof panel unit 1 are connected to each other through the first splicing part 11 and the second splicing part 12 respectively. Then, at the positions of the first splicing part 11 and the second splicing part 12 that are joined together, a connector 2 is installed downwards, so that the left connecting leg 22 of the connector 2 is inserted downwards into the left snap-fit ​​groove 13 of the first splicing part 11, and the right connecting leg 22 is inserted downwards into the right snap-fit ​​groove 13 of the second splicing part 12. The lower transverse locking teeth 23 of the left connecting leg 22 are then inserted to the left into its left hook-fitting limiting groove 14, and the lower transverse locking teeth 23 of the right connecting leg 22 are also inserted to the right into its right hook-fitting limiting groove 14, to further secure the connection between the two roof panel units 1 and cover the splicing gap between the two roof panel units 1. Then, screws are used to nail and fix the two assembled roof panel units 1 to the roof position.

[0026] Following the above method, construction workers can install the third, fourth, and finally the last roof panel unit 1 onto the roof in sequence to ensure its stable function of providing rain and wind protection.

[0027] Further, please refer to Figure 2 and Figure 4 ,by Figure 2Taking the direction shown as an example, in this embodiment, to prevent the lower end of the connecting leg 22 and the transverse retaining tooth 23 from being soaked in rainwater for a long time due to rainwater dripping into the retaining groove 13, which would reduce the strength of the lower end of the connecting leg 22 and the transverse retaining tooth 23 and accelerate the aging process, a limiting protrusion 24 is provided on each of the left and right sides of the connecting motherboard 21. The cross-section of the limiting protrusion 24 is triangular. The left limiting protrusion 24 is integrally set on the left side wall of the connecting motherboard 21, and the right limiting protrusion 24 is integrally set on the right side wall of the connecting motherboard 21. The lower end surfaces of the two limiting protrusions 24 are respectively set as horizontal limiting end surfaces 25, so that when the connector 2 of this embodiment is installed in place, the left limiting protrusion 24 can cover the outer edge of the left slot of the left retaining groove 13, and the right limiting protrusion 24 can cover the outer edge of the right slot of the right retaining groove 13, thereby restricting rainwater from dripping directly into the retaining groove 13.

[0028] Furthermore, the sloping surfaces of the two limiting protrusions 24 can further guide rainwater to flow down to the roof panel unit 1, so as to further prevent rainwater from leaking into the snap-fit ​​groove 13.

[0029] In addition, in this embodiment, in order to further avoid damage to the connecting leg 22 caused by it directly hitting the bottom wall of the snap-fit ​​groove 13 when it is inserted into the snap-fit ​​groove 13, the distance from the limiting protrusion 24 to the lowest end of the connecting leg 22 is 1-3mm smaller than the groove depth of the snap-fit ​​groove 13; at the same time, in order to ensure that the limiting teeth can extend laterally into the hook-fit limiting groove 14 and abut against each other with the hook-fit limiting groove 14 for limiting, the distance from the limiting end face 25 to the upper end face of the lateral teeth 23 is 1-2mm smaller than the distance from the upper end groove wall of the hook-fit limiting groove 14 to the upper end groove opening of the snap-fit ​​groove 13.

[0030] In addition, in order to manually squeeze the connector 2 to bend the two connecting legs 22 inward so that the transverse locking teeth 23 disengage from the hook limiting groove 14 and thus disassemble the connector 2, the connector 2 is an elastic connector made of TPU material with appropriate elasticity and appropriate hardness characteristics, and the groove width of the area of ​​the locking groove 13 above the hook limiting groove 14 is 1-2 mm larger than the maximum transverse length of the transverse locking teeth 23.

[0031] It should be noted that you should refer to [link / reference]. Figure 4 The bevel at the opening of the snap-fit ​​groove 13 is chamfered. The increase in the width of the opening of the snap-fit ​​groove 13 caused by the bevel is not included in the width of the opening of the snap-fit ​​groove 13.

[0032] Further, please refer to Figure 1 In this embodiment, the roof panel unit 1 is also provided with a structural reinforcing rib 15 in the middle to improve the structural strength of the roof panel unit 1.

[0033] Furthermore, in this embodiment, in order to ensure that the roof panel unit 1 has a long service life, good thermal insulation function, and does not change color over a long period of time when exposed to wind and rain, the roof panel unit 1 includes, from bottom to top, a PVC performance board layer, a PVC foam board layer, and a weather-resistant layer. The weather-resistant layer is made of ASA material and can be a coating applied to the surface of the PVC foam board layer or a thin board layer attached to the surface of the PVC foam board layer.

[0034] Anything not mentioned above applies to existing technologies.

[0035] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A foamed roofing panel, characterized in that, The system includes multiple roof panel units (1) of the same specifications. One end of each roof panel unit (1) is provided with a first splicing part (11) that protrudes upwards, and the other end is provided with a second splicing part (12) that protrudes upwards. Adjacent roof panel units (1) are spliced ​​together by the first splicing part (11) and the second splicing part (12). Both the first splicing part (11) and the second splicing part (12) are provided with a snap-fit ​​groove (13) on the side facing the center of the roof panel unit (1). The bottom of the side wall of the snap-fit ​​groove (13) located at the center of the roof panel unit (1) is also provided with a hook-fitting limiting groove (14). The system also includes a connector (2). The connector (2) has two connecting legs (22). The two connecting legs (22) are respectively inserted into one of the snap-fit ​​grooves (13) of the two spliced ​​roof panel units (1) and respectively connected to a hook-fitting limiting groove (14) to further fix the two roof panel units (1).

2. The foamed roofing panel as described in claim 1, characterized in that, The connector (2) includes a "∩" shaped main board (21) and two connecting feet (22). The two connecting feet (22) are arranged opposite to each other and are respectively located on both sides of the main board (21). The lower ends of the two connecting feet (22) are provided with transverse locking teeth (23) for transverse insertion into the hook limiting groove (14).

3. The foamed roofing panel as described in claim 2, characterized in that, The outer side of the connecting motherboard (21) is also provided with a limiting protrusion (24). The limiting protrusion (24) has a limiting end face (25) that is flush with the edge of the slot of the snap-fit ​​groove (13). The maximum distance from the limiting protrusion (24) to the connecting foot (22) is less than or equal to the groove depth of the snap-fit ​​groove (13).

4. The foamed roofing panel as described in claim 3, characterized in that, The minimum distance from the limiting end face (25) of the limiting protrusion (24) to the transverse locking tooth (23) is greater than or equal to the minimum distance from the hook-and-limit groove (14) to the edge of the groove of the locking groove (13).

5. The foamed roofing panel as described in claim 2, characterized in that, The width of the area of ​​the snap-fit ​​groove (13) located above the hook-fitting limiting groove (14) is greater than or equal to the maximum lateral length of the transverse snap-fit ​​tooth (23).

6. The foamed roofing panel as described in claim 1, characterized in that, The connector (2) is an elastic connector.

7. The foamed roofing panel as described in claim 1, characterized in that, The roof panel unit (1) includes a PVC performance board layer, a PVC foam board layer, and a weather-resistant layer. The PVC foam board layer is disposed above the PVC performance board layer, and the weather-resistant layer is disposed above the PVC foam board layer.

8. The foamed roofing panel as described in claim 7, characterized in that, The weather-resistant layer is made of ASA material.

9. The foamed roofing panel as described in claim 1, characterized in that, The roof panel unit (1) is also provided with structural reinforcing ribs (15) in the middle.

10. The foamed roofing panel as described in claim 1, characterized in that, The first splicing part (11) has a first splicing end face (16) on its side, and the second splicing part (12) has a second splicing end face (17) on its side. The first splicing end face (16) and the second splicing end face (17) have the same shape so that they can fit together.

Citation Information

Patent Citations

  • Novel combined roof plate

    CN116427631A