A boiler steam pipe installation rack
Patent Information
- Application Number
- CN202522024595.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-20
- Publication Date
- 2026-09-04
- Estimated Expiration
- 2035-09-20
AI Technical Summary
由于管道的高度无法灵活调节,工人在连接过程中需要依靠其他工具或设备来调整管道的高度,这不仅增加了操作的复杂性,也加大了工人的劳动强度
[0017]本实用新型技术方案通过调节组件,对两侧的顶接板之间的角度进行调节,当管体受到两侧顶接板限位后,这个限位过程中,管体的高度以及轴线高度是根据两侧顶接板之间的夹角,以及管体所处在两个顶接板支架的相对位置控制,管体的轴线水平度不受承接板水平角度限制的,所以管体在拆装时,无需对承接板进行精准调节和限位,方便了维护人员对管体的拆装和对接,此外在调节组件的配合下,不仅保证了管体的稳固支撑,还使得管体与承接板之间的对接更加精确,从而为工人提供了更便捷的管体维护和拆装操作。提升了设备的灵活性和实用性,方便工人在不同工况下进行快速调整,提高了工作效率和操作便捷性。
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Figure CN224718355U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of municipal construction technology, and in particular to a boiler steam pipe mounting bracket. Background Technology
[0002] With the development of my country's social economy, the demand for chemical products is increasing, and the variety is expanding. Chemical engineering projects are increasingly adopting a "large-scale chemical industry" approach, with several to over a dozen chemical plants built simultaneously to comprehensively and effectively utilize resources and achieve economic benefits. In chemical projects, thermal power stations are both major coal consumers and heat supply stations, playing a crucial role in the entire plant's production. This is mainly reflected in providing steam for production, heating, pipeline heat tracing, and winter heating for all units. Furthermore, surplus steam from the thermal power station can drive steam turbines to generate electricity, supplying power to all electrical equipment in the plant, solving the problem of high industrial electricity prices and saving on production and operating costs. Steam pipelines include atmospheric pressure steam pipelines, high-pressure steam pipelines, hot water pipelines, low-pressure steam pipelines, and supersonic steam pipelines. During the operation of steam boilers, the height of the steam outlet pipe is crucial, directly affecting the quality of steam output and safe operation. The height of the steam outlet pipe needs to be higher than the boiler water level and the top of the boiler by a certain distance, and adjusted according to actual conditions. Especially during the use of new equipment, attention should be paid to the proper setting of the steam outlet pipe to ensure the safe operation of the boiler.
[0003] In existing technologies, pipes are typically connected by suspending them in mid-air using several tie rods, but this method has certain limitations. Because the pipe height cannot be flexibly adjusted, workers need to rely on other tools or equipment to adjust the pipe height during the connection process, which not only increases the complexity of the operation but also the labor intensity of the workers. Furthermore, the inability to precisely adjust the pipe height significantly reduces the accuracy and efficiency of pipe fitting assembly and disassembly, and may even lead to asymmetry or loose connections, thus affecting the stability and safety of the entire system. These drawbacks of the traditional method make pipe installation and disassembly cumbersome, requiring workers to spend more time and effort on manual adjustments, which not only affects work efficiency but may also cause unnecessary errors and operational difficulties. Utility Model Content
[0004] The main purpose of this utility model is to provide a boiler steam pipe mounting bracket, which aims to ensure the stable support of the pipe body and make the connection between the pipe body and the receiving plate more precise, thereby providing workers with more convenient pipe body maintenance and disassembly operations.
[0005] To achieve the above objectives, this utility model proposes a boiler steam pipe mounting bracket, comprising:
[0006] A support plate, on which several support columns are fixedly connected, and the end of each support column away from the support plate is fixedly connected to the ceiling.
[0007] Two top plates, each of which is hinged to a support plate, are used to limit the surface of the pipe body;
[0008] An adjustment component is disposed on the underside of the receiving plate and is used to adjust the included angle between the two limiting plates.
[0009] In one possible implementation, the regulating component includes:
[0010] Two limiting blocks are fixedly connected to the lower side of the receiving plate. A limiting post and a double-ended screw are rotatably connected between the two limiting blocks. Two transmission blocks are sleeved on the limiting post and the double-ended screw. Each transmission block is threadedly connected to the double-ended screw. Each top plate has a transmission groove at one end facing each transmission block. Each transmission block abuts against the inner wall of each transmission groove.
[0011] A turntable, which is coaxially and fixedly connected to one end of a double-ended lead screw.
[0012] In one possible implementation, two positioning plates are hinged to the side of each top plate away from the pipe body, and a drain plate is hinged between the ends of each positioning plate away from the top plate. A telescopic column is hinged between the lower end of each drain plate and each top plate.
[0013] In one possible implementation, the drain plate has several drain grooves facing the pipe body.
[0014] In one possible implementation, a sliding plate is elastically and telescopically connected to the side of the drain plate away from the pipe body. A roller is rotatably connected to the sliding plate, and an adjusting bolt is slidably connected to the sliding plate. The adjusting bolt is fixedly connected to the drain plate, and an adjusting nut is threaded onto the adjusting bolt. A limiting groove is provided on the drain plate to allow the roller to protrude from the surface of the drain plate through the limiting groove.
[0015] In one possible implementation, a heat sink is fixedly connected to the upper end of the drain plate.
[0016] In one possible implementation, the lower end of the drainage plate is a bent surface, and the telescopic column is connected between the top plate and the bent surface.
[0017] This utility model's technical solution adjusts the angle between the top plates on both sides using an adjustment component. When the pipe body is limited by the top plates on both sides, the height and axial height of the pipe body during this limiting process are controlled according to the included angle between the top plates and the relative position of the pipe body on the two top plate supports. The horizontality of the pipe body's axis is not limited by the horizontal angle of the receiving plate. Therefore, during pipe assembly and disassembly, there is no need for precise adjustment and limiting of the receiving plate, facilitating the disassembly, assembly, and connection of the pipe body by maintenance personnel. In addition, with the cooperation of the adjustment component, not only is the stable support of the pipe body guaranteed, but the connection between the pipe body and the receiving plate is also more precise, thus providing workers with more convenient pipe maintenance and disassembly operations. This improves the flexibility and practicality of the equipment, allowing workers to make quick adjustments under different working conditions, improving work efficiency and operational convenience. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.
[0019] Figure 1 This is a schematic diagram of a boiler steam pipe mounting bracket according to the present invention. Figure 1 ;
[0020] Figure 2 for Figure 1 Enlarged diagram of A in the middle;
[0021] Figure 3 This is a schematic diagram of a boiler steam pipe mounting bracket according to the present invention. Figure 2 ;
[0022] Figure 4 for Figure 3 Enlarged diagram of B in the diagram;
[0023] Figure 5 This is a schematic diagram of the adjustment component of a boiler steam pipe mounting bracket according to the present invention.
[0024] Explanation of icon numbers:
[0025] 1. Pipe body; 11. Receiving plate; 12. Receiving column; 13. Top plate; 14. Linkage plate; 21. Limiting block; 22. Limiting column; 23. Double-ended lead screw; 24. Transmission block; 25. Transmission groove; 26. Turntable; 31. Positioning plate; 32. Drain plate; 321. Telescopic column; 33. Drain groove; 34. Sliding plate; 341. Roller; 35. Adjusting bolt; 36. Adjusting nut; 37. Limiting groove; 38. Heat sink; 39. Bending surface.
[0026] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation
[0027] To make the objectives, technical solutions, and advantages of this application clearer, the following detailed description is provided in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the scope of this application.
[0028] This utility model proposes a boiler steam pipe mounting bracket.
[0029] Example 1
[0030] Reference Figures 1 to 5 ,include:
[0031] A support plate 11 is provided, and several support columns 12 are fixedly connected to the support plate 11. The end of each support column 12 away from the support plate 11 is fixedly connected to the ceiling.
[0032] Two top plates 13, each top plate 13 and the receiving plate 11 are hinged with a linkage plate 14, which is used to limit the surface of the pipe body 1.
[0033] An adjustment component is provided on the underside of the receiving plate 11 and is used to adjust the included angle between the two limiting plates 13.
[0034] When the pipe body 1 is limited by the top plates 13 on both sides, the height and axial height of the pipe body 1 during this limiting process are controlled according to the included angle between the top plates 13 on both sides and the relative position of the pipe body 1 on the two top plate 13 supports. The horizontality of the pipe body's axis is not limited by the horizontal angle of the receiving plate 11. Therefore, when disassembling and assembling the pipe body 1, there is no need to precisely adjust and limit the receiving plate 11, which facilitates the disassembly, assembly, and connection of the pipe body 1 by maintenance personnel. In addition, with the cooperation of the adjustment components, not only is the stable support of the pipe body 1 guaranteed, but the connection between the pipe body 1 and the receiving plate 11 is also more precise, thus providing workers with more convenient pipe body 1 maintenance and disassembly operations. This improves the flexibility and practicality of the equipment, making it easier for workers to make quick adjustments under different working conditions, and improving work efficiency and ease of operation.
[0035] Reference Figures 1 to 5 The adjustment components include:
[0036] Two limiting blocks 21 are fixedly connected to the lower side of the receiving plate 11. A limiting post 22 and a double-ended screw 23 are rotatably connected between the two limiting blocks 21. Two transmission blocks 24 are sleeved on the limiting post 22 and the double-ended screw 23. Each transmission block 24 is threadedly connected to the double-ended screw 23. Each top plate 13 has a transmission groove 25 at one end facing each transmission block 24. Each transmission block 24 abuts against the inner wall of each transmission groove 25.
[0037] Turntable 26 is coaxially and fixedly connected to one end of double-ended lead screw 23;
[0038] By adjusting the components, maintenance personnel can easily adjust the distance between the lower sides of the two top plates 13, thereby precisely adjusting the included angle between the two top plates 13. This adjustment function allows the equipment to adapt to pipes 1 of different diameters, ensuring that pipes 1 of different sizes can be perfectly matched with the equipment. When the included angle between the two top plates 13 changes, the distance between the axis of the pipe 1 and the receiving plate 11 can be further precisely adjusted. This precise adjustment function not only ensures the stable support of the pipe 1, but also makes the connection between the pipe 1 and the receiving plate 11 more accurate, thus providing workers with more convenient pipe 1 maintenance and disassembly operations. This improves the flexibility and practicality of the equipment, allowing workers to make quick adjustments under different working conditions, and improving work efficiency and ease of operation.
[0039] Example 2
[0040] This example further improves the limiting function of the top plate 13 based on Embodiment 1;
[0041] Reference Figures 2 to 4 Two positioning plates 31 are hinged to the side of each top plate 13 away from the pipe body 1. A drain plate 32 is hinged between the ends of each positioning plate 31 away from the top plate 13. A telescopic column 321 is hinged between the lower end of the drain plate 32 and each top plate 13.
[0042] By adding a drain plate 32 to the top connecting plate 13, the surface length of the top connecting plate 13 is extended, allowing the equipment to adapt to more different models and sizes of pipe bodies 1, thus providing a wider range of limiting support functions. The addition of the drain plate 32 not only improves the adaptability of the equipment but also effectively solves the problem of condensation on the outside of the pipe body 1 due to temperature differences. Water droplets condensed on the surface of the drain plate 32 can be discharged through the gap between the top connecting plate 13 and the drain plate 32, preventing water droplets from accumulating for extended periods in the area where the top connecting plate 13 or the drain plate 32 contacts the pipe body 1. This effectively prevents corrosion of product components and the outer wall of the pipe body 1, extending their service life and improving their appearance. Furthermore, with the telescopic column 321, users can further adjust the angle between the two drain plates 32, allowing precise control of the relative height between the axis of the pipe body 1 and the receiving plate 11. This allows maintenance personnel to flexibly adjust the equipment according to the actual installation situation, meeting the needs of different working environments. This not only improves the versatility of the equipment but also enhances the practicality of the product, enabling it to better cope with various installation and maintenance needs.
[0043] Reference Figures 2 to 5 Several drainage grooves 33 are provided on the side of the drainage plate 32 facing the pipe body 1;
[0044] When heat is generated on the outside of the pipe body 1, the drain plate 32 conducts the heat. However, the temperature around the drain plate 32 is always lower than that around the pipe body 1. Therefore, when the heated gas around the pipe body 1 flows to the area around the drain plate 32, water droplets will form on the surface of the drain plate 32 in areas where the drain plate 32 is not in direct contact with the pipe body 1. These water droplets may affect the cleanliness of the drain plate 32. Therefore, by properly setting the drain groove 33, these condensed water droplets can be effectively guided to slide down, thus ensuring the cleanliness of the drain plate 32 surface. The drain groove 33 not only promotes the rapid dripping of water droplets, but also helps to quickly dissipate the heat from the outer wall of the pipe body 1 by increasing the heat exchange area. This heat exchange effect not only helps maintain the good working condition of the drain plate 32, but also effectively extends the service life of the drain plate 32. In addition, by accelerating heat dissipation, the heat dissipation power of the workshop is reduced, energy utilization efficiency is improved, and thus the energy efficiency and stability of the entire system are enhanced.
[0045] Reference Figures 2 to 5 A sliding plate 34 is elastically telescopically connected to the side of the drain plate 32 away from the pipe body 1. A roller 341 is rotatably connected to the sliding plate 34. An adjusting bolt 35 is slidably connected to the sliding plate 34. The adjusting bolt 35 is fixedly connected to the drain plate 32. An adjusting nut 36 is threadedly connected to the adjusting bolt 35. A limiting groove 37 is opened on the drain plate 32 to allow the roller 341 to protrude from the surface of the drain plate 32 through the limiting groove 37.
[0046] The tightening method of the adjusting nut 36 allows for flexible adjustment of the relative distance between the sliding plate 34 and the drain plate 32, thus enabling the roller 341 to protrude. This plays a crucial role in the maintenance and disassembly of pipe body 1, facilitating the adjustment of the distance between pipe body 1 and another pipe body 1, eliminating the need for workers to lift and drag one end of pipe body 1, thereby reducing labor intensity and simplifying the operation process. Similarly, by adjusting the position of the roller 341, the docking process of pipe body 1 becomes faster and more efficient. After the pipe body 1 is docked, the worker only needs to flip the adjusting nut 36, utilizing the elasticity between the sliding plate 34 and the drain plate 32, allowing the roller 341 to easily return to its original position, ensuring an increased contact area between the surface of the drain plate 32 and the surface of the pipe body 1. This not only enhances the support and limiting function of the pipe body 1 but also improves the stability after installation, ensuring that the pipe body 1 is less prone to loosening or displacement during long-term use.
[0047] Reference Figures 3 to 5 A heat sink 38 is fixedly connected to the upper end of the drain plate 32;
[0048] The heat sink 38 is one of the key factors in improving the performance of the drain plate 32, effectively accelerating the reduction of the surface temperature of the drain plate 32. During the maintenance and replacement of pipe body 1, the heat sink 38 can significantly shorten the waiting time for the drain plate 32 to cool down, thereby improving work efficiency and operational safety. By accelerating heat conduction and dissipation, the heat sink 38 ensures that the drain plate 32 can quickly dissipate excess heat, avoiding unnecessary effects caused by heat accumulation. In addition, the heat sink 38 helps the drain plate 32 maintain a stable temperature, giving it greater strength and rigidity, ensuring good structural performance and a long service life even in high-temperature environments.
[0049] Reference Figures 3 to 5 The lower end of the drainage plate 32 is a bent surface 39, and the telescopic column 321 is connected between the top plate 13 and the bent surface 39.
[0050] The bend surface 39 plays a crucial role, not only optimizing the function of the drain plate 32 but also significantly improving its performance and practicality. Firstly, the bend surface 39 allows water droplets condensing on the surface of the drain plate 32 to drip more smoothly, preventing moisture from adhering to the surface for extended periods. This not only keeps the surface of the drain plate 32 clean but also effectively reduces corrosion caused by moisture. Secondly, the bend surface 39 provides more ample operating space for the telescopic column 321, allowing the drain plate 32 to be rotated and adjusted over a wider range. This optimization enables the drain plate 32 to adapt to more different models and sizes of pipe bodies 1, further enhancing the product's applicability and flexibility, and meeting the needs of various application scenarios.
[0051] In the accompanying drawings of this embodiment, the same or similar reference numerals correspond to the same or similar components. In the description of this application, it should be understood that if terms such as "upper," "lower," "left," and "right" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, they are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe positional relationships in the accompanying drawings are only for illustrative purposes and should not be construed as limiting this patent. For those skilled in the art, the specific meaning of the above terms can be understood according to the specific circumstances.
[0052] The above are merely preferred embodiments of this application and are not intended to limit this application. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this application should be included within the protection scope of this application.
Claims
1. A boiler steam pipe mounting bracket, characterized in that, include: A support plate (11) is fixedly connected to a plurality of support columns (12), and the end of each support column (12) away from the support plate (11) is fixedly connected to the ceiling. Two top plates (13), each of which is hinged to a connecting plate (14) between the top plate (13) and the receiving plate (11) for limiting the surface of the pipe body (1); An adjustment component is provided on the underside of the receiving plate (11) for adjusting the included angle between the two limiting plates (13).
2. The boiler steam pipe mounting bracket according to claim 1, characterized in that, The adjustment component includes: Two limiting blocks (21) are fixedly connected to the lower side of the receiving plate (11). A limiting post (22) and a double-ended screw (23) are rotatably connected between the two limiting blocks (21). Two transmission blocks (24) are sleeved on the limiting post (22) and the double-ended screw (23). Each transmission block (24) is threadedly connected to the double-ended screw (23). Each top plate (13) has a transmission groove (25) facing one end of each transmission block (24). Each transmission block (24) abuts against the inner wall of each transmission groove (25). Turntable (26) is coaxially and fixedly connected to one end of double-ended lead screw (23).
3. The boiler steam pipe mounting bracket according to claim 1, characterized in that, Two positioning plates (31) are hinged to the side of each top plate (13) away from the pipe body (1). A drain plate (32) is hinged between the ends of each positioning plate (31) away from the top plate (13). A telescopic column (321) is hinged between the lower end of the drain plate (32) and each top plate (13).
4. The boiler steam pipe mounting bracket according to claim 3, characterized in that, The drain plate (32) has several drain grooves (33) on the side facing the pipe body (1).
5. The boiler steam pipe mounting bracket according to claim 3, characterized in that, The drain plate (32) is elastically telescopically connected to a sliding plate (34) on the side away from the pipe body (1). A roller (341) is rotatably connected to the sliding plate (34). An adjusting bolt (35) is slidably connected to the sliding plate (34). The adjusting bolt (35) is fixedly connected to the drain plate (32). An adjusting nut (36) is threaded onto the adjusting bolt (35). A limiting groove (37) is provided on the drain plate (32) to allow the roller (341) to protrude from the surface of the drain plate (32) through the limiting groove (37).
6. The boiler steam pipe mounting bracket according to claim 3, characterized in that, A heat sink (38) is fixedly connected to the upper end of the drain plate (32).
7. The boiler steam pipe mounting bracket according to claim 3, characterized in that, The lower end of the drainage plate (32) is a bent surface (39), and the telescopic column (321) is connected between the top plate (13) and the bent surface (39).