A quick disconnect hand-operated grease station

CN224718529UActive Publication Date: 2026-09-04HULUNBUIR MOUNTAIN GOLD MINING CO LTD
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Patent Information

Application Number
CN202521849547.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-29
Publication Date
2026-09-04
Estimated Expiration
2035-08-29

AI Technical Summary

Technical Problem

[0002]手动干油站作为机械设备润滑系统的关键组成部分,主要通过手动操作将润滑脂经由管路输送至各润滑点,保障机械设备的正常运转与使用寿命,矿山提升机传统润滑方式是采用手持式黄油枪对提升机及附属设备设施进行润滑,存在工作时间长,润滑不足等缺陷问题,而手动干油站凭借其结构简单、操作灵活、维护方便等特点,在无法实现自动润滑或对润滑要求不高的场景中得到广泛应用,因此,高效可靠的管路连接方式,对于确保手动干油站稳定输送润滑脂,维持机械设备良好运行状态至关重要

Benefits of technology

[0015]1、该快拆式管路连接的手动干油站,在连接稳定性方面,连接硬管圆柱面的摩擦槽与排气管内壁紧密贴合,形成初次固定,同时,第一连接环和第二连接环内的定位槽一、定位槽二与连接硬管的圆环卡槽精准卡槽配合,限制了连接硬管的径向移动,内壁的摩擦块一和摩擦块二嵌入摩擦槽,进一步增强了连接的稳固性,即便在复杂工况下,也能确保管路连接牢固,避免松动、脱落,保障干油站稳定运行,拆装便捷性是该干油站的突出特点,固定组件由固定件和固定弹簧构成,连接时,在固定弹簧弹力作用下,固定端头自动插入定位块的固定孔,实现快速锁定,拆卸时,仅需拉动固定件克服弹簧弹力,再拧开螺栓,即可轻松分离连接环与连接硬管,大幅缩短了安装和拆卸时间,显著提高了工作效率,尤其适用于需要频繁拆装管路的场景,密封性上,摩擦槽与摩擦块一、摩擦块二的配合,不仅增强了连接稳定性,还能有效填充间隙,减少泄漏风险,紧密的接触结构,配合排气管与连接硬管的插接设计,构建起多层密封防护,确保干油传输过程中不会出现渗漏,保证了干油的有效输送,同时避免干油泄漏对环境造成污染。

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Abstract

The utility model relates to manual dry oil station technical field, and disclose a kind of quick-release pipe connection's manual dry oil station, including manual dry oil station, its bottom end symmetrical distribution exhaust pipe, connecting hard tube is inserted into exhaust pipe, preliminary positioning is closely adhered by the friction groove of cylindrical surface and exhaust pipe inner wall, the first connecting ring and the second connecting ring of semicircular arc shape form ring cover in connecting hard tube both ends, one end is fixed with bolt, connecting ring inner portion is separately provided with positioning groove one and positioning groove two, with the ring clamping groove of connecting hard tube accurate cooperation, limit radial movement, the friction block one and the friction block two of inner wall are embedded in friction groove, enhance sealing and stability, when installing, the positioning block of second connecting ring inserts the positioning hole of first connecting ring, the fixed end head of fixed piece is inserted into positioning block fixed hole by fixed spring, realize firm locking, when disassembling, pull fixed piece, unscrew bolt can be quickly separated, it is convenient to operate, effectively improve work efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of manual fuel station technology, specifically a manual fuel station with quick-release pipeline connection. Background Technology

[0002] Manual grease stations, as a key component of mechanical equipment lubrication systems, primarily deliver lubricating grease to various lubrication points via pipelines through manual operation, ensuring the normal operation and service life of mechanical equipment. Traditional lubrication methods for mining hoists involve handheld grease guns to lubricate the hoist and auxiliary equipment, which suffers from drawbacks such as long operating times and insufficient lubrication. Manual grease stations, with their simple structure, flexible operation, and convenient maintenance, are widely used in scenarios where automatic lubrication is not feasible or where lubrication requirements are low. Therefore, efficient and reliable pipeline connections are crucial for ensuring a stable delivery of lubricating grease by manual grease stations and maintaining the optimal operating condition of mechanical equipment.

[0003] However, traditional manual dry oil stations mostly use welding, threaded connections, or flange connections for pipeline connections. Although welding connections offer high strength, they are difficult to disassemble. If a pipeline malfunctions or requires component replacement, maintenance is cumbersome and time-consuming, and the high temperature of welding can damage the pipeline. Threaded connections are prone to loosening due to vibration and other factors, leading to grease leakage, affecting lubrication, and even causing environmental pollution. Flange connections have problems such as complex structure, large installation space requirements, and high cost. Furthermore, the sealing gaskets are prone to leakage after aging. In practical applications, these traditional connection methods not only reduce the working efficiency of manual dry oil stations and increase maintenance costs and difficulty, but may also lead to accelerated wear of mechanical equipment due to insufficient lubrication, affecting the normal operation and service life of the equipment. Therefore, we propose a manual dry oil station with quick-release pipeline connections. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a manual dry oil station with quick-release pipeline connection, which solves the aforementioned problems.

[0005] To achieve the above-mentioned objectives, this utility model provides the following technical solution: a quick-release pipe connection manual dry oil station, comprising:

[0006] A manual fuel station, wherein the bottom of the manual fuel station is provided with symmetrically distributed exhaust pipes, and a connecting rigid pipe is inserted inside the exhaust pipe. The first connecting ring and the second connecting ring are semi-circular arc-shaped, and the first connecting ring and the second connecting ring form a complete ring. The ring is fitted onto both ends of the connecting rigid pipe, and one end of the first connecting ring and the second connecting ring is fixedly connected by bolts.

[0007] A fixing assembly is disposed between a first connecting ring and a second connecting ring. The fixing assembly includes a fixing member and a fixing spring, which are installed on both sides of the first connecting ring.

[0008] Preferably, the cylindrical surfaces on both sides of the connecting rigid tube are provided with a plurality of semi-circular friction grooves. One end of the connecting rigid tube is inserted into the interior of the exhaust pipe, and the friction grooves are in close contact with the inner wall of the exhaust pipe. The cylindrical surfaces of the connecting rigid tube are provided with annular grooves on both sides, and the annular grooves are disposed between two friction grooves.

[0009] Preferably, the first connecting ring and the second connecting ring are respectively provided with a semi-circular positioning groove one and a positioning groove two. The end faces of the first connecting ring and the second connecting ring fit together to form a complete ring. The circular grooves on both sides of the connecting tube respectively fit into the positioning groove one and the positioning groove two.

[0010] Preferably, a semi-circular friction block one and a friction block two are fixed on the inner cylindrical surface of the first connecting ring and the second connecting ring. The friction block one and the friction block two correspond to the friction groove on the cylindrical surface of the connecting hard pipe. One end of the connecting hard pipe is located inside the exhaust pipe, and the exhaust pipe is located between the connecting hard pipe and the ring.

[0011] Preferably, a rectangular fixing block is fixedly installed on both sides of the end face of the first connecting ring. The fixing block has a positioning hole inside, and the upper and lower ends of the positioning hole have movable cavities that penetrate both ends of the fixing block. The positioning hole penetrates the end face of the first connecting ring.

[0012] Preferably, the fixing component consists of a fixing member and a fixing spring. The fixing spring is sleeved on the cylindrical surface of the fixing member. The fixing member has a fixing end at its end. The fixing member and the fixing spring are disposed inside the movable cavity, and the fixing end extends through the bottom of the movable cavity to the inside of the positioning hole.

[0013] Preferably, a second fixing block is fixedly installed on both sides of the end face of the second connecting ring, and a positioning block is fixed on the end face of the second fixing block. The positioning block has a fixing hole that passes through the upper and lower ends. The positioning block is inserted into the positioning hole and fixed by the fixing end of the fixing member corresponding to the fixing hole on the positioning block.

[0014] Compared with the prior art, this utility model provides a manual dry oil station with quick-release pipeline connection, which has the following advantages:

[0015] 1. This quick-release manual fuel station features a stable connection. The friction groove on the cylindrical surface of the connecting rigid pipe fits tightly against the inner wall of the exhaust pipe, forming an initial fixation. Simultaneously, the positioning grooves one and two within the first and second connecting rings precisely engage with the circular retaining groove of the connecting rigid pipe, restricting radial movement. The friction blocks one and two on the inner wall are embedded in the friction grooves, further enhancing the connection's stability. Even under complex operating conditions, this ensures a secure connection, preventing loosening or detachment and guaranteeing stable operation of the fuel station. Convenient assembly and disassembly are key features. The fixing components consist of a fixing part and a fixing spring. During connection, the fixing spring's elasticity ensures the connection remains secure. The fixed end automatically inserts into the fixing hole of the positioning block for quick locking. During disassembly, simply pull the fixing piece to overcome the spring force and then unscrew the bolts to easily separate the connecting ring from the connecting rigid pipe. This significantly shortens installation and disassembly time and greatly improves work efficiency, making it particularly suitable for scenarios requiring frequent pipeline disassembly and assembly. In terms of sealing, the cooperation between the friction groove and friction block one and friction block two not only enhances connection stability but also effectively fills gaps, reducing the risk of leakage. The tight contact structure, combined with the insertion design of the exhaust pipe and the connecting rigid pipe, creates a multi-layered sealing protection, ensuring that no leakage occurs during the transmission of dry oil, guaranteeing the effective delivery of dry oil, and preventing dry oil leakage from causing environmental pollution. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the structure of this utility model;

[0018] Figure 3 This is a cross-sectional view of the structure of this utility model;

[0019] Figure 4 for Figure 3 A magnified view of part A in the diagram;

[0020] Figure 5 This is a schematic diagram of the first connecting ring structure of this utility model;

[0021] Figure 6 This is a schematic diagram of the second connecting ring structure of this utility model.

[0022] In the diagram: 1. Manual dry oil station; 2. Exhaust pipe; 3. Connecting rigid pipe; 4. First connecting ring; 5. Second connecting ring; 6. Fixing component; 7. Fixing spring; 8. Fixing end; 9. Circular groove; 10. Friction groove; 11. Positioning groove one; 12. Friction block one; 13. Fixing block one; 14. Positioning hole; 15. Positioning groove two; 16. Friction block two; 17. Fixing block two; 18. Positioning block. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-6 A manual dry oil station with quick-release pipe connection, comprising:

[0025] Manual fuel station 1, with symmetrically distributed exhaust pipes 2 at the bottom of the manual fuel station 1, and connecting rigid pipes 3 inserted inside the exhaust pipes 2. The first connecting ring 4 and the second connecting ring 5 are semi-circular arcs, forming a complete ring. The ring is fitted onto both ends of the connecting rigid pipe 3, and one end of the first connecting ring 4 and the second connecting ring 5 is fixedly connected by bolts.

[0026] A fixing assembly is disposed between the first connecting ring 4 and the second connecting ring 5. The fixing assembly includes a fixing member 6 and a fixing spring 7, which are installed on both sides of the first connecting ring 4.

[0027] Furthermore, multiple semi-circular friction grooves 10 are formed on the cylindrical surfaces of both sides of the connecting rigid pipe 3. One end of the connecting rigid pipe 3 is inserted into the interior of the exhaust pipe 2, and the friction grooves 10 are tightly fitted with the inner wall of the exhaust pipe 2. Circular ring grooves 9 are formed on both sides of the cylindrical surface of the connecting rigid pipe 3. The circular ring grooves 9 are located between the two friction grooves 10, which increases the friction force during connection, initially fixes the connecting rigid pipe 3, and provides a basis for subsequent positioning and engagement with the connecting ring.

[0028] Furthermore, the first connecting ring 4 and the second connecting ring 5 are respectively provided with a semi-circular positioning groove 11 and a positioning groove 15. The end faces of the first connecting ring 4 and the second connecting ring 5 fit together to form a complete ring. The circular grooves 9 on both sides of the connecting rigid pipe 3 are respectively engaged with the positioning groove 11 and the positioning groove 15, which can effectively restrict the radial movement of the connecting rigid pipe 3 and enhance the stability of the pipeline connection.

[0029] Furthermore, the inner cylindrical surfaces of the first connecting ring 4 and the second connecting ring 5 are fixed with semi-circular friction blocks 12 and 16, which correspond to the friction grooves 10 on the cylindrical surface of the connecting rigid pipe 3. One end of the connecting rigid pipe 3 is located inside the exhaust pipe 2, which is located between the connecting rigid pipe 3 and the ring, further filling the gap, enhancing the sealing and stability of the connection, and preventing the pipe from loosening and liquid leakage.

[0030] Furthermore, rectangular fixing blocks 13 are fixedly installed on both sides of the end face of the first connecting ring 4. The fixing blocks 13 have positioning holes 14 inside. The upper and lower ends of the positioning holes 14 have movable cavities that penetrate both ends of the fixing blocks 13. The positioning holes 14 penetrate the end face of the first connecting ring 4, providing space for the installation and movement of the fixing components. This is an important structural basis for realizing the secure locking of the connecting ring and the connecting rigid tube 3.

[0031] Furthermore, the fixing component consists of a fixing member 6 and a fixing spring 7. The fixing spring 7 is sleeved on the cylindrical surface of the fixing member 6. The end of the fixing member 6 is provided with a fixing end 8. The fixing member 6 and the fixing spring 7 are located inside the movable cavity, and the fixing end 8 extends through the bottom of the movable cavity to the inside of the positioning hole 14 to realize automatic locking of the connecting ring, ensuring the reliability of the connection, and facilitating disassembly.

[0032] Furthermore, fixing blocks 17 are fixedly installed on both sides of the end face of the second connecting ring 5. A positioning block 18 is fixed on the end face of the fixing block 17. The positioning block 18 has a fixing hole that passes through the upper and lower ends. The positioning block 18 is inserted into the positioning hole 14. The fixing end 8 at the end of the fixing member 6 is inserted into the fixing hole on the positioning block 18 to fix it. By inserting the fixing end 8 into the fixing hole of the positioning block 18, the two connecting rings are firmly fixed, ensuring the stability of the entire pipeline connection structure.

[0033] Structural Description:

[0034] Manual dry oil station 1: As the core of the system, it is the main equipment that provides dry oil. It is equipped with an exhaust pipe 2 at the bottom for connecting to external pipelines.

[0035] Exhaust pipe 2: Symmetrically distributed at the bottom of manual dry oil station 1, providing insertion space for connecting rigid pipe 3, and serving as the channel interface for dry oil output;

[0036] Connecting rigid pipe 3: Inserted into exhaust pipe 2, its friction groove 10 and annular groove 9 achieve initial fixation and positioning with exhaust pipe and connecting ring;

[0037] First connecting ring 4: semi-circular arc shape, together with second connecting ring 5, forms a ring that fits around connecting rigid pipe 3, and is fixed by structure such as positioning groove 11;

[0038] Second connecting ring 5: It cooperates with the first connecting ring 4 to form a complete ring, and is fixedly connected to the rigid pipe with the first connecting ring 4 by bolts and fixing components;

[0039] Fixing component 6: Together with fixing spring 7, it forms a fixing assembly with fixing end 8 at the end, which is used to lock the first and second connecting rings to ensure a stable connection;

[0040] Fixed spring 7: Sleeve onto fixed part 6, providing elastic force so that fixed end 8 automatically inserts into positioning block 18 to achieve quick locking;

[0041] Fixed end 8: The end component of the fixing part 6 is inserted into the fixing hole of the positioning block 18 to complete the fixing of the connecting ring and ensure the stability of the pipeline connection;

[0042] Circular groove 9: Located on the cylindrical surface of the connecting rigid pipe 3, it cooperates with the positioning groove of the connecting ring to restrict the radial movement of the connecting rigid pipe;

[0043] Friction groove 10: Distributed on the cylindrical surface of the connecting hard pipe 3, it cooperates with the inner wall of the exhaust pipe and the friction block of the connecting ring to enhance the connection stability;

[0044] Positioning groove 11: Located inside the first connecting ring 4, it cooperates with the circular retaining groove 9 of the connecting rigid tube 3 to accurately position and enhance the connection stability;

[0045] Friction block 12: Fixed to the inner wall of the first connecting ring 4, embedded in the friction groove 10 of the connecting hard tube 3, to improve sealing and stability;

[0046] Fixing block 13: Installed on the end face of the first connecting ring 4, with a positioning hole 14 inside, providing installation and movement space for the fixing components;

[0047] Positioning hole 14: It is formed in the fixing block 13 for the positioning block 18 to be inserted and the fixing end 8 to pass through, so as to lock the connecting ring;

[0048] Positioning groove 2 15: Located inside the second connecting ring 5, it cooperates with the circular retaining groove 9 of the connecting rigid pipe 3 to ensure the stable installation of the connecting rigid pipe;

[0049] Friction block 2 16: fixed to the inner wall of the second connecting ring 5, and cooperates with the friction groove 10 to prevent the pipeline from loosening and liquid leakage;

[0050] Fixing block 2 17: Installed on the end face of the second connecting ring 5, fixing positioning block 18, and cooperating with the structure of the first connecting ring to achieve fixation;

[0051] Positioning block 18: Fixed on fixing block 2 17, with fixing holes, and cooperates with fixing end 8 to securely fix the connecting ring.

[0052] Working principle: When connecting the manual fuel station 1 to an external pipeline, first insert one end of the connecting rigid pipe 3 into the exhaust pipe 2 at the bottom of the manual fuel station 1. At this time, the friction groove 10 on the cylindrical surface of the connecting rigid pipe 3 fits tightly with the inner wall of the exhaust pipe 2, increasing the contact friction and initially fixing the position of the connecting rigid pipe 3. Next, the semi-circular first connecting ring 4 and the second connecting ring 5 are respectively fitted onto the two ends of the connecting rigid pipe 3 from both sides, so that the end faces of the first connecting ring 4 and the second connecting ring 5 fit together to form a complete ring. At this time, the ring grooves 9 on both sides of the connecting rigid pipe 3 and the first connecting ring 4 and the second connecting ring 5 fit together to form a complete ring. The positioning grooves 11 and 15, respectively, inside the two connecting rings 5 ​​are precisely aligned to achieve a locking fit, further restricting the radial movement of the connecting rigid tube 3. Simultaneously, the friction blocks 12 and 16 on the inner walls of the first connecting ring 4 and the second connecting ring 5 are embedded in the friction grooves 10 on the cylindrical surface of the connecting rigid tube 3, further enhancing the stability and sealing of the connection. Subsequently, bolts are used to fix one end of the first connecting ring 4 and the second connecting ring 5, completing the initial fixing of the rings. The fixing components play a crucial auxiliary fixing role in this process. The fixing components installed on both sides of the first connecting ring 4... The fastener 6 and the fixing spring 7 are fitted onto the cylindrical surface of the fastener 6. Initially, the fixing spring 7 is compressed, providing a pushing force to the fastener 6 into the positioning hole 14. During the engagement of the first connecting ring 4 and the second connecting ring 5, the positioning block 18 on the fixing block 17 at the end face of the second connecting ring 5 is inserted into the positioning hole 14 of the fixing block 13 of the first connecting ring 4. At this time, under the elastic force of the fixing spring 7, the fixing end 8 at the end of the fastener 6 passes through the movable cavity at the lower end of the positioning hole 14 and is precisely inserted into the fixing hole of the positioning block 18, thus securing the first connecting ring 6. 4 and the second connecting ring 5 are firmly locked, and the connecting hard pipe 3 is also stably fixed to the exhaust pipe 2 of the manual dry oil station 1, forming a stable and reliable connection structure. When it is necessary to disassemble the pipeline, simply pull the fixing part 6 outward to overcome the elastic force of the fixing spring 7, so that the fixing end 8 is disengaged from the fixing hole of the positioning block 18. Then unscrew the bolts at one end of the first connecting ring 4 and the second connecting ring 5, and the first connecting ring 4 and the second connecting ring 5 can be easily removed from the connecting hard pipe 3. Then pull out the connecting hard pipe 3 to complete the quick disassembly operation. The whole process is simple to operate and greatly improves work efficiency.

[0053] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A manual dry oil station with quick-release pipe connection, characterized in that, include: Manual oil station (1), the bottom of the manual oil station (1) is provided with symmetrically distributed exhaust pipes (2), and a connecting hard pipe (3) is inserted inside the exhaust pipe (2). The first connecting ring (4) and the second connecting ring (5) are semi-circular arcs. The first connecting ring (4) and the second connecting ring (5) form a complete ring. The ring is sleeved on both ends of the connecting hard pipe (3). One end of the first connecting ring (4) and the second connecting ring (5) is fixedly connected by bolts. A fixing assembly is provided between the first connecting ring (4) and the second connecting ring (5). The fixing assembly includes a fixing member (6) and a fixing spring (7), which are installed on both sides of the first connecting ring (4).

2. The manual dry oil station with quick-release pipeline connection according to claim 1, characterized in that, Multiple semi-circular friction grooves (10) are provided on the cylindrical surfaces of both sides of the connecting hard tube (3). One end of the connecting hard tube (3) is inserted into the interior of the exhaust pipe (2), and the friction grooves (10) are tightly fitted to the inner wall of the exhaust pipe (2). The cylindrical surfaces of the connecting hard tube (3) are provided with annular grooves (9) in the shape of rings, and the annular grooves (9) are located between two friction grooves (10).

3. A manual dry oil station with quick-release pipeline connection according to claim 2, characterized in that, The first connecting ring (4) and the second connecting ring (5) are respectively provided with a semi-circular positioning groove one (11) and a positioning groove two (15). The end faces of the first connecting ring (4) and the second connecting ring (5) fit together to form a complete ring. The circular ring slots (9) on both sides of the connecting hard tube (3) fit with the positioning groove one (11) and the positioning groove two (15) respectively.

4. A manual dry oil station with quick-release pipeline connection according to claim 1, characterized in that, The inner cylindrical surfaces of the first connecting ring (4) and the second connecting ring (5) are fixed with a semi-circular friction block one (12) and a friction block two (16). The friction block one (12) and the friction block two (16) correspond to the friction groove (10) on the cylindrical surface of the connecting hard pipe (3). One end of the connecting hard pipe (3) is located inside the exhaust pipe (2), and the exhaust pipe (2) is located between the connecting hard pipe (3) and the ring.

5. A manual dry oil station with quick-release pipeline connection according to claim 4, characterized in that, A rectangular fixing block (13) is fixedly installed on both sides of the end face of the first connecting ring (4). A positioning hole (14) is provided inside the fixing block (13). The upper and lower ends of the positioning hole (14) are provided with movable cavities that penetrate both ends of the fixing block (13). The positioning hole (14) penetrates the end face of the first connecting ring (4).

6. A manual dry oil station with quick-release pipeline connection according to claim 5, characterized in that, The fixing component consists of a fixing member (6) and a fixing spring (7). The fixing spring (7) is sleeved on the cylindrical surface of the fixing member (6). The fixing member (6) has a fixing end (8) at its end. The fixing member (6) and the fixing spring (7) are located inside the movable cavity, and the fixing end (8) extends through the bottom of the movable cavity to the inside of the positioning hole (14).

7. A manual dry oil station with quick-release pipeline connection according to claim 6, characterized in that, The second connecting ring (5) has a fixing block two (17) fixedly installed on both sides of its end face. The fixing block two (17) has a positioning block (18) fixed on its end face. The positioning block (18) has a fixing hole that passes through the upper and lower ends. The positioning block (18) is inserted into the positioning hole (14) and fixed by the fixing end (8) of the fixing member (6) corresponding to the fixing hole on the positioning block (18).