High quality filling apparatus for liquefied gas blends
Patent Information
- Application Number
- CN202522337449.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-04
- Publication Date
- 2026-09-04
- Estimated Expiration
- 2035-11-04
AI Technical Summary
[0003]现有液化气体混合气充装设备在充装流程中,作业时需将充装头与充装瓶的瓶口接口直接对接,随后启动泵体,通过管体形成的输送通道将液化气体混合气加压输送至充装瓶内部,完成充装作业,而在泵体驱动混合气沿管体输送的过程中,管体内流体的压力波动会对充装瓶产生持续冲击,导致瓶体在充装过程中易产生相对晃动,该晃动会直接作用于充装头与瓶体的对接部位,使二者原本的密封配合状态被破坏,进而产生间隙,严重情况甚至出现充装泄露的现象
[0013]与现有技术相比,本实用新型通过设有的防漏气部件,通过充装头镶嵌孔体+顶盘与底盘贴合的初始定位,结合夹框夹持顶盘与底盘的横向固定,再配合压盘镶嵌内凹槽+固定环螺纹紧固的纵向加压,形成了多维度的密封固定结构,该结构能彻底限制充装瓶在充装过程中的晃动,避免对接部位因晃动产生间隙,从根源上解决了液化气体混合气的泄漏问题,既减少了气体资源浪费,又规避了安全事故风险。
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Figure CN224718549U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a liquefied gas filling device, and more particularly to a high-quality filling device for a liquefied gas mixture. Background Technology
[0002] Liquefied gas mixtures, due to their specific component ratios, are widely used in chemical synthesis, energy supply, medical emergency care, and food processing. Their filling process requires specialized equipment to mix multiple liquefied gases in a preset ratio before injecting them into filling bottles. This is a crucial step in ensuring the performance and safety of the mixtures in subsequent use.
[0003] In existing liquefied gas mixture filling equipment, the filling head needs to be directly connected to the bottle neck interface during the filling process. Then, the pump body is started, and the liquefied gas mixture is pressurized and delivered into the filling bottle through the conveying channel formed by the pipe body to complete the filling operation. During the process of the pump body driving the mixture to convey along the pipe body, the pressure fluctuation of the fluid in the pipe body will continuously impact the filling bottle, causing the bottle body to easily shake during the filling process. This shaking will directly act on the docking part between the filling head and the bottle body, destroying the original sealing fit between the two, thus creating gaps, and in severe cases, even filling leakage. Utility Model Content
[0004] The purpose of this invention is to provide a high-quality filling device for liquefied gas mixtures. This invention is characterized by its ability to prevent gaps from forming at the connection points due to shaking, thus fundamentally solving the problem of liquefied gas mixture leakage.
[0005] The technical solution of this utility model is a high-quality filling device for liquefied gas mixtures, including a filling machine;
[0006] The leak-proof component includes a filling bottle, a tube, a support block, a rotating rod, a top plate, a clamping frame, and a base plate. The tube is located at the bottom of the filling machine, the base plate is fixed to the bottom of the tube, the filling bottle is located at the lower part of the filling machine, the top plate is fixed to the top of the filling bottle, the support block is fixed to the outer wall of the top plate, the rotating rod is located between the two support blocks, and the bottom of the clamping frame is rotatably connected to the outer surface of the rotating rod, and the inner surface of the clamping frame clamps and wraps around the outer surfaces of the top plate and the base plate.
[0007] Furthermore, a pressure plate is fitted onto the outer surface of the tube body, and an inner groove is formed on the top of the clamping frame, with the pressure plate embedded inside the inner groove.
[0008] Furthermore, a guide groove is provided on the outer surface of the tube body, and a guide block is provided on the inner wall of the pressure plate. The guide block is slidably connected inside the guide groove, and a vertical rod is fixed inside the guide groove. The vertical rod passes through the middle of the guide block.
[0009] Furthermore, a retaining ring is threaded onto the outer surface of the upright, and the retaining ring is tightly fitted to the top of the guide block.
[0010] Furthermore, a pump body is fixed at the bottom of the filling machine, the pipe body is located at the bottom of the pump body, and a hole is opened in the middle of the top plate, with a filling head embedded inside the hole.
[0011] Furthermore, it also includes a support component, which includes a base plate and an inner groove. The base plate is fixed to the bottom of the filling machine, and the inner groove has an opening inside the base plate.
[0012] Furthermore, a rubber ring is bonded to the inner wall of the inner groove, and the rubber ring is clamped to the lower part of the outer surface of the filling bottle.
[0013] Compared with existing technologies, this utility model, through its leak-proof components, achieves a multi-dimensional sealing and fixing structure by using an inlaid hole in the filling head and initial positioning of the top and bottom plates, combined with the lateral fixing of the top and bottom plates by the clamping frame, and the longitudinal pressure by the inlaid groove of the pressure plate and the threaded fastening of the fixing ring. This structure can completely limit the shaking of the filling bottle during the filling process, avoid gaps at the docking points caused by shaking, and fundamentally solve the problem of leakage of liquefied gas mixture, thereby reducing gas resource waste and avoiding the risk of safety accidents. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall filling machine of this utility model;
[0015] Figure 2 This is a schematic diagram of the filling machine after disassembly of the filling bottle according to this utility model;
[0016] Figure 3 This is a schematic diagram of the filling bottle of this utility model;
[0017] Figure 4 This is a schematic diagram of the tube body of this utility model;
[0018] Figure 5 This is a schematic diagram of the pressure plate of this utility model.
[0019] The labels in the attached diagram are as follows: 11, filling machine; 21, filling bottle; 22, tube body; 23, support block; 24, rotating rod; 25, top plate; 26, clamping frame; 27, base plate; 31, hole body; 32, inner groove; 33, pump body; 34, upright; 35, guide groove; 36, fixing ring; 37, pressure plate; 38, guide block; 39, filling head; 41, bottom plate; 42, inner groove; 43, rubber ring. Detailed Implementation
[0020] The present invention will be further described below with reference to the accompanying drawings and embodiments, but this should not be construed as limiting the present invention.
[0021] Example. A high-quality filling device for liquefied gas mixtures, configured as follows: Figure 1-5 As shown, it includes: a filling machine 11; the filling machine 11 can be a model WQ-50 / 0.1, which uses the Venturi effect to achieve gas ejection mixing. It has a simple structure, low operating cost, and is suitable for small and medium scale, medium and low pressure mixed gas filling.
[0022] The leak-proof component includes a filling bottle 21, a tube 22, a support block 23, a rotating rod 24, a top plate 25, a clamping frame 26, and a base plate 27. The tube 22 is located at the bottom of the filling machine 11, and the base plate 27 is fixed to the bottom of the tube 22. The filling bottle 21 is located at the lower part of the filling machine 11, the top plate 25 is fixed to the top of the filling bottle 21, the support block 23 is fixed to the outer wall of the top plate 25, the rotating rod 24 is located between the two support blocks 23, and the bottom of the clamping frame 26 is rotatably connected to the outer surface of the rotating rod 24, and the inner surface of the clamping frame 26 clamps and wraps around the outer surfaces of the top plate 25 and the base plate 27.
[0023] The initial positioning of the filling head 39 with the inlaid hole 31 and the top plate 25 fitting with the bottom plate 27, combined with the lateral fixation of the top plate 25 and the bottom plate 27 by the clamping frame 26, and the longitudinal pressure of the pressure plate 37 with the inlaid inner groove 32 and the threaded fastening of the fixing ring 36, forms a multi-dimensional sealing and fixing structure. This structure can completely limit the shaking of the filling bottle 21 during the filling process, avoid gaps at the docking part due to shaking, and solve the problem of leakage of liquefied gas mixture from the root, which not only reduces the waste of gas resources, but also avoids the risk of safety accidents.
[0024] A pressure plate 37 is fitted on the outer surface of the tube body 22, and an inner groove 32 is opened on the top of the clamping frame 26, and the pressure plate 37 is embedded in the inner groove 32;
[0025] The positioning effect of the groove ensures that the pressure of the pressure plate 37 on the top plate 25 can be evenly transmitted to the initial sealing surface.
[0026] The outer surface of the tube body 22 is provided with a guide groove 35, and the inner wall of the pressure plate 37 is provided with a guide block 38. The guide block 38 is slidably connected to the inside of the guide groove 35. A vertical rod 34 is fixed inside the guide groove 35, and the middle part of the guide block 38 passes through the vertical rod 34.
[0027] The guide block 38 slides inside the guide groove 35, providing lateral restraint for the movement of the guide block 38.
[0028] A retaining ring 36 is threaded onto the outer surface of the upright 34, and the retaining ring 36 is tightly fitted to the top of the guide block 38;
[0029] It provides precise guidance for the movement of the pressure plate 37, ensuring that the pressure plate 37 can be stably and accurately embedded in the inner groove 32, and avoiding sealing failure caused by misalignment of the pressure plate 37.
[0030] A pump body 33 is fixed at the bottom of the filling machine 11, and the tube body 22 is set at the bottom of the pump body 33. A hole 31 is opened in the middle of the top plate 25, and a filling head 39 is embedded inside the hole 31.
[0031] The filling head 39 can be embedded inside the bore 31, so that the top plate 25 and the bottom plate 27 fit tightly together. The planar contact of the two plates forms an initial sealing surface, laying the foundation for subsequent leakage prevention.
[0032] Working principle:
[0033] Before starting the filling operation, first insert the filling head 39 at the bottom of the filling machine 11 into the corresponding hole 31, so that the top plate 25 and the bottom plate 27 fit tightly together. Then, rotate the bottom of the clamping frame 26 around the rotating rod 24, so that the clamping frame 26 can rotate toward the fitting point of the top plate 25 and the bottom plate 27, until the clamping frame 26 is completely wrapped around the outside of the two plates. Then, push the guide block 38 to move axially along the upright 34. The sliding fit between the outer surface of the guide block 38 and the guide groove 35 ensures that the guide block 38 only moves axially along the upright 34. Finally, the pressure plate 37 is embedded in the inner groove 32. Through the positioning effect of the groove, the pressure of the pressure plate 37 on the top plate 25 can be evenly transmitted to the initial sealing surface. The threaded engagement between the inner wall of the fixing ring 36 and the outer wall of the upright 34 converts the rotational motion into axial movement, causing the fixing ring 36 to move closer to the pressure plate 37 and squeeze the pressure plate 37. Finally, the pump body 33 is started, and the gas inside the filling machine 11 is transmitted to the filling head 39 through the pipe body 22, and then transmitted to the inside of the filling bottle 21 by the filling head 39.
[0034] Please see Figure 1-5 As shown, this embodiment, based on the above embodiment, further includes:
[0035] The support component includes a base plate 41 and an inner groove 42. The base plate 41 is fixed to the bottom of the filling machine 11, and the inner groove 42 is formed inside the base plate 41.
[0036] The rigid structure of the inner groove 42 provides initial constraints on the filling bottle 21 from four directions: up, down, left, and right. This restricts the large displacement of the filling bottle 21 in the horizontal and vertical directions, laying a rigid support foundation for subsequent precise positioning and anti-swaying, and preventing the filling bottle 21 from shifting arbitrarily due to the lack of initial constraints.
[0037] A rubber ring 43 is bonded to the inner wall of the inner groove 42, and the rubber ring 43 is clamped to the lower part of the outer surface of the filling bottle 21.
[0038] Based on the deformation and recovery characteristics of elastic materials, the deformed rubber ring 43 will generate a reverse radial elastic force, which acts uniformly on the circumference of the outer wall of the filling bottle 21 to form a surrounding flexible clamping force.
[0039] Working principle:
[0040] Before filling, the filling bottle 21 is inserted into the inner groove 42 along the opening direction of the inner groove 42. When the filling bottle 21 is fully inserted into the inner groove 42, the pre-set annular rubber ring 43 on the inner wall of the inner groove 42 will make extrusion contact with the outer wall of the filling bottle 21. The insertion action of the filling bottle 21 will apply radial pressure to the rubber ring 43, causing the rubber ring 43 to undergo elastic deformation and be clamped to the outside of the filling bottle 21.
Claims
1. A high-quality filling device for liquefied gas mixtures, characterized in that, include: Filling machine (11); The anti-leakage component includes a filling bottle (21), a tube (22), a support block (23), a rotating rod (24), a top plate (25), a clamping frame (26), and a base plate (27). The tube (22) is located at the bottom of the filling machine (11), and the base plate (27) is fixed to the bottom of the tube (22). The filling bottle (21) is located at the lower part of the filling machine (11), the top plate (25) is fixed to the top of the filling bottle (21), the support block (23) is fixed to the outer wall of the top plate (25), the rotating rod (24) is located between the two support blocks (23), and the bottom of the clamping frame (26) is rotatably connected to the outer surface of the rotating rod (24), and the inner surface of the clamping frame (26) is clamped and wrapped around the outer surfaces of the top plate (25) and the base plate (27).
2. The high-quality filling equipment for liquefied gas mixtures according to claim 1, characterized in that: The outer surface of the tube body (22) is fitted with a pressure plate (37), and the top of the clamping frame (26) is provided with an inner groove (32), and the pressure plate (37) is embedded in the inner groove (32).
3. The high-quality filling equipment for liquefied gas mixtures according to claim 2, characterized in that: The outer surface of the tube (22) is provided with a guide groove (35), and the inner wall of the pressure plate (37) is provided with a guide block (38). The guide block (38) is slidably connected inside the guide groove (35). A vertical rod (34) is fixed inside the guide groove (35), and the vertical rod (34) passes through the middle of the guide block (38).
4. The high-quality filling equipment for liquefied gas mixtures according to claim 3, characterized in that: The outer surface of the upright (34) is threaded with a fixing ring (36), which is fastened to the top of the guide block (38).
5. The high-quality filling equipment for liquefied gas mixtures according to claim 1, characterized in that: The bottom of the filling machine (11) is fixed with a pump body (33), the tube body (22) is set at the bottom of the pump body (33), and the top plate (25) has a hole (31) in the middle, and the filling head (39) is embedded inside the hole (31).
6. The high-quality filling equipment for liquefied gas mixtures according to claim 1, characterized in that: It also includes a support component, which includes a base plate (41) and an inner groove (42). The base plate (41) is fixed to the bottom of the filling machine (11), and the inner groove (42) has the interior of the base plate (41).
7. The high-quality filling equipment for liquefied gas mixtures according to claim 6, characterized in that: The inner wall of the inner groove (42) is bonded with a rubber ring (43), which is held in place at the lower part of the outer surface of the filling bottle (21).