Snowflake-like multi-branch three-dimensional water-falling cooling filler

Abstract

The utility model relates to a kind of cooling fillers, more specifically to a kind of snowflake-like multi-branch three-dimensional water spraying cooling filler. Including frame and the regular arrangement of multiple filler units in frame. Filler unit is composed of fence, main branch, vice branch and small branch. The fence is hexagonal, and the inner surface of the fence is uniformly distributed with multiple main branches in the shape of a bundle of hearts. Vice branches are provided between the main branches, and small branches are provided between the main branches and the vice branches. The filler is made of one-time injection molding. During operation, the circulating water falls from the top of the filler and convects with the upward air to achieve mass transfer and cooling. The problem of large suspended area of the existing filler blades, which can cause large gaps between the blades under water impact and affect mass transfer efficiency, is solved, maintaining long-term efficient operation of the filler.

Description

Technical Field

[0001] This utility model relates to a cooling packing material, specifically a snowflake-like multi-branched three-dimensional water-spraying cooling packing material. Background Technology

[0002] Currently, water-spraying packings used in water treatment cooling can be categorized into corrugated packings, grid-drip packings, and grid-structured semi-soft packings, each with its own advantages and disadvantages. Corrugated packings absorb water through contact with air via a water film, resulting in a large specific surface area, long mass transfer time, good water and air distribution performance, high heat exchange efficiency, and good cooling performance. However, in wastewater processes with high suspended solids, the packing has poor load-bearing capacity and is prone to clogging and collapse, affecting normal production. Grid-drip packings contact air in the form of water droplets, resulting in low resistance, strong anti-clogging ability, and long service life. However, they have a small specific surface area, short mass transfer time, and poor cooling effect. Grid-structured semi-soft packings absorb water through a mixture of droplets and water film, resulting in low resistance, strong anti-clogging ability, good water and air distribution performance, and high mass and heat exchange efficiency. However, within a square grid, the two rectangular blades only connect to the grid at two points, resulting in a large suspended area. Under hydraulic impact, large gaps can easily appear between the blades, affecting water distribution and mass transfer and cooling effects. Therefore, it is necessary to improve these packings. Summary of the Invention

[0003] The purpose of this invention is to provide a snowflake-like multi-branched three-dimensional water-spraying cooling packing that achieves mass transfer by mixing water film and water droplets through contact with air via water spraying in a cooling tower; and features strong anti-clogging ability, good water and air distribution performance, and high mass transfer and heat exchange efficiency.

[0004] The technical solution of this utility model is: A snowflake-like multi-branched three-dimensional water-spraying cooling packing includes a frame and multiple packing units arranged regularly within the frame; characterized in that: each packing unit is composed of a surrounding plate, main branches, secondary branches, and small branches; the surrounding plate is hexagonal, and multiple main branches are evenly distributed in a bundle-like pattern on the inner surface of the surrounding plate; secondary branches are symmetrically arranged on the surrounding plate between the main branches; small branches are arranged on the surrounding plate between the main branches and secondary branches; blades are respectively arranged on both sides of the main branches, secondary branches, and small branches.

[0005] The distance between the edges of the enclosure is 100-150mm.

[0006] The blades described are needle-like.

[0007] The main branches, secondary branches, and sub-branches are all flat conical bodies with a thickness of 1.5–2.5 mm.

[0008] The ends of the main branches and secondary branches are connected to each other by small reinforcing bars to prevent deformation.

[0009] The ends of the main branches, secondary branches, and saplings are connected to each other by large reinforcing bars to improve overall strength.

[0010] The beneficial effects of this utility model are as follows: This type of snowflake-shaped multi-branched three-dimensional water-spraying cooling packing is manufactured using a one-time injection molding process. During operation, circulating water falls from above the packing and convects with the rising air to achieve mass transfer and cooling. The circulating water is dispersed through the branches and blades of the packing unit. Part of the liquid intermittently falls below the packing via the blades, while another part is further dispersed below the packing by the branches and blades. Due to the elasticity of the main branches, secondary branches, and small branches, suspended solids in the water are less likely to settle on the packing. The branches and blades are neatly arranged, firmly fixed, and have good stability. This ensures that the packing requires minimal effort, has strong anti-clogging ability, good water and air distribution performance, and high mass transfer and cooling efficiency. It also solves the problem of large gaps between the blades due to the large suspended area of ​​the packing blades under water impact, which affects the mass transfer effect, thus maintaining the long-term high-efficiency operation of the packing. Attached Figure Description Figure 1 This is a top view of the structure of this utility model. Figure 2 This is a top view of the packing unit of this utility model. Figure 3 This is a three-dimensional structural diagram of the packing unit of this utility model.

[0011] In the diagram: 1. Border, 2. Filler unit, 3. Enclosure, 4. Main branch, 5. Secondary branch, 6. Small branch, 7. Leaf, 8. Small rib, 9. Large rib. Detailed Implementation

[0012] This type of snowflake-shaped multi-branched three-dimensional water-spraying cooling packing includes a rectangular frame 1 and multiple packing units 2 arranged regularly within the frame 1. Each packing unit 2 consists of a surrounding plate 3, main branches 4, secondary branches 5, and small branches 6. The surrounding plate 3 is hexagonal, with a height of 40-50 mm and a side-to-side distance of 100-150 mm. Multiple main branches 4 are evenly distributed in a bundle-like pattern on the inner surface of the surrounding plate 3. Secondary branches 5 are symmetrically arranged on the surrounding plate 3 between the main branches 4, and small branches 6 are arranged on the surrounding plate 3 between the main branches 4 and secondary branches 5. One end of each main branch 4, secondary branch 5, and small branch 6 is fixedly connected to the inner wall of the surrounding plate 3, and the lengths of the main branches 4, secondary branches 5, and small branches 6 decrease sequentially. Each main branch 4, secondary branch 5, and small branch 6 is a flat conical shape with a thickness of 1.5-2.5 mm. The main branch 4, the secondary branch 5, and the small branch 6 are each provided with needle-like leaves 7 on both sides.

[0013] The ends of the main branch 4 and the secondary branch 5 are connected to each other by small reinforcing bars 8 to prevent deformation.

[0014] The ends of the main branch 4, secondary branch 5, and sapling 6 are connected by large reinforcing bars 9 to improve overall strength.

[0015] The packing material is manufactured using a one-time injection molding process. During operation, circulating water falls from above the packing material and convects with the upward air to achieve mass transfer and cooling. The circulating water is dispersed through the branches and blades 7 of the packing unit 2. Part of the liquid falls into the bottom of the packing material through the intermittent gaps between the branches and blades 7, while the other part is dispersed into the bottom of the packing material again by the obstruction of the branches and blades. Since the main branches 4, secondary branches 5, and small branches 6 have a certain degree of elasticity, the mass transfer and cooling process generates slight vibrations under the impact of the droplets, which makes it difficult for suspended solids in the water to settle on the packing material (branches and blades).

[0016] This packing material features improved overall strength and good stability. The ends of the main branches 4 and secondary branches 5 are connected by small reinforcing bars 8, while the ends of the main branches 4, secondary branches 5, and small branches 6 are connected by large reinforcing bars 9. This ensures both the packing material's ability to assist and resist clogging, and solves the problem of large gaps between blades in existing packing materials due to large suspended areas, which can affect mass transfer efficiency under hydraulic impact. Therefore, it maintains the packing material's long-term, high-efficiency operation, which is of positive significance to the company's development.

Claims

1. A snowflake-like multi-branched three-dimensional water-spraying cooling packing, comprising a frame (1) and multiple packing units (2) arranged regularly within the frame (1); characterized in that: The filling unit (2) consists of a surrounding plate (3), main branches (4), secondary branches (5) and small branches (6); the surrounding plate (3) is hexagonal, and multiple main branches (4) are evenly distributed on the inner surface of the surrounding plate (3) in a bundle shape. Secondary branches (5) are symmetrically arranged on the surrounding plate (3) between the main branches (4), and small branches (6) are arranged on the surrounding plate (3) between the main branches (4) and the secondary branches (5); blades (7) are respectively arranged on both sides of the main branches (4), secondary branches (5) and small branches (6).

2. The snowflake-like multi-branched three-dimensional water-spraying cooling packing material according to claim 1, characterized in that: The enclosure (3) is hexagonal, and the distance between the sides of the enclosure (3) is 100-150mm.

3. The snowflake-like multi-branched three-dimensional water-spraying cooling packing material according to claim 1, characterized in that: The blade (7) is needle-shaped.

4. The snowflake-like multi-branched three-dimensional water-spraying cooling packing material according to claim 1, characterized in that: The main branch (4), secondary branch (5) and sapling (6) are all flat conical bodies with a thickness of 1.5 to 2.5 mm.

5. The snowflake-like multi-branched three-dimensional water-spraying cooling packing material according to claim 1, characterized in that: The ends of the main branch (4) and the secondary branch (5) are connected to each other by small reinforcing bars (8) to prevent deformation.

6. The snowflake-like multi-branched three-dimensional water-spraying cooling packing material according to claim 1, characterized in that: The ends of the main branch (4), secondary branch (5) and sapling (6) are connected to each other by large reinforcing bars (9) to improve the overall strength.

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