A thread end detector

Abstract

The utility model provides a kind of cloth head detector, including shell and the detection head of being set to shell front end, the back of shell is provided with installation connecting structure;The outside of shell is provided with state indicating device;The outside of detection head is provided with auxiliary positioning structure.Set in the T-shaped sliding slot of shell back and general installation base cooperate, realize quick positioning and stable installation, the bolt hole and guide rail buckle that it provides make equipment can flexible adapt to a variety of installation environment, greatly improve installation efficiency.The rotatable multicolor identification disc of shell top and positioning mark cooperate, provide intuitive long-distance state identification for operator, and the debugging interface with dust cover is sealed and convenient for operation in consideration of.The laser indicator of detection head side provides accurate optical reference for detection area by parallel light beam, the level bubble of top ensures installation level, these two positioning modes significantly reduce the dependence on operating experience, fundamentally improve detection accuracy and reliability.

Description

Technical Field

[0001] This utility model relates to the field of fabric end detector technology, and specifically to a fabric end detector. Background Technology

[0002] In textile production, accurate detection of fabric ends is crucial for controlling the production process, ensuring fabric quality, and achieving equipment linkage. Common fabric end detectors are usually directly fixed to the equipment frame or guide rail with bolts. This installation method is simple and inflexible. When maintaining or adjusting the position, the disassembly and recalibration process is cumbersome, which seriously affects production efficiency.

[0003] Furthermore, existing fabric detection devices have a relatively simple functional structure. On the one hand, their operating status (such as running, alarm, and sleep) lacks intuitive and conspicuous external indicators, requiring operators to observe the indicator lights closely or use specialized tools to confirm their status, which is not conducive to rapid inspection and troubleshooting on the production floor. On the other hand, during initial installation or subsequent adjustments, it is difficult to quickly and accurately align the relative position of the detection head with the fabric being detected, relying mainly on the operator's experience for visual estimation, which is prone to deviation, leading to inaccurate detection, and even missed or false detections, affecting product quality.

[0004] Therefore, this utility model proposes a fabric end detector. Utility Model Content

[0005] To address the shortcomings of existing technologies, this invention proposes a fabric end detector that offers more flexible installation, clearer status indication, and assists in rapid and accurate positioning.

[0006] The technical solution of this utility model is implemented as follows:

[0007] A fabric scrap detector includes a housing and a detection head disposed at the front end of the housing. The back of the housing is provided with a mounting connection structure. A status indication device is disposed on the outside of the housing. An auxiliary positioning structure is disposed on the outside of the detection head.

[0008] Preferably, the mounting connection structure consists of a T-shaped groove on the back of the housing and a universal mounting base. The universal mounting base slides with the T-shaped groove via a T-shaped slider and is fixed by locking bolts.

[0009] Preferably, the universal mounting base includes a base plate, and the T-shaped slider is integrally formed on the front side of the base plate; the base plate has mounting holes for locking bolts to pass through, and the back side of the base plate is also provided with a buckle for engaging a standard guide rail.

[0010] Preferably, the status indicator is a multi-color indicator disk rotatably mounted on the top of the housing via a rotating shaft, and the top of the housing is printed with positioning marks that cooperate with the multi-color indicator disk.

[0011] Preferably, the top of the housing is provided with an adjustment button hole, and the adjustment button hole is covered with a dust cover connected by a hinge.

[0012] Preferably, the auxiliary positioning structure is a laser pointer mounted on the side of the housing by a fixing clip, and the laser beam of the laser pointer is parallel to the detection center line of the detection head.

[0013] Preferably, the auxiliary positioning structure is a horizontal bubble embedded in the top of the outer shell.

[0014] Preferably, the top of the outer casing is also provided with an integrally formed carrying handle.

[0015] Compared with the prior art, the present invention has the following advantages:

[0016] This solution, through optimized external structural design, effectively solves problems such as inconvenient installation, unclear status indication, and insufficient positioning accuracy. The T-shaped sliding groove on the back of the housing, in conjunction with the universal mounting base, enables rapid positioning and stable installation. The provided bolt holes and guide rail clips allow the equipment to flexibly adapt to various installation environments, significantly improving installation efficiency. The rotatable multi-color indicator panel on the top of the housing, in conjunction with positioning marks, provides operators with intuitive long-distance status identification, while the dust-covered debugging interface balances sealing and operational convenience. The laser indicator beside the detection head provides a precise optical reference for the detection area through a parallel beam, and the spirit level on top ensures installation levelness. These two positioning methods significantly reduce reliance on operator experience, fundamentally improving detection accuracy and reliability. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a front view of the structure of a fabric end detector according to the present invention;

[0019] Figure 2 This is a schematic diagram of the structure of a universal mounting base;

[0020] Figure 3 This is a schematic diagram of the structure at the top of the outer shell;

[0021] Attached diagram labels: 1-Outer shell; 101-T-slide groove; 102-Adjustment button hole; 103-Carrying handle; 2-Detection head; 3-Universal mounting base; 301-Base plate; 302-Mounting hole; 303-Snap-fit; 304-Locking bolt; 305-T-slide block; 4-Multi-color indicator disc; 401-Rotating shaft; 402-Positioning mark; 5-Laser indicator; 501-Fixing clip; 6-Level bubble; 7-Dust cover; 701-Hinge. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," "third," and "fourth," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0024] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0025] This embodiment proposes a fabric end detector, aiming to solve problems such as inflexible installation, unclear status indication, and insufficient positioning accuracy in existing technologies. Figure 1As shown, the fabric detector includes a housing 1 as the main support structure and a detection head 2 disposed at the front end of the housing 1. To achieve the above objectives, this invention incorporates three core improvements: a mounting connection structure is provided on the back of the housing 1 for quick and flexible installation; a status indicator device is provided on the outside of the housing 1 to provide intuitive status feedback; and an auxiliary positioning structure is provided on the outside of the detection head 2 to ensure accurate alignment of the detection area.

[0026] like Figure 1 and Figure 2 As shown, the mounting connection structure consists of a T-shaped groove 101 located on the back of the housing 1 and an independent universal mounting base 3. Its working principle is as follows: by aligning and embedding the T-shaped slider 305 on the universal mounting base 3 into the T-shaped groove 101 of the housing, the detector can be initially mounted and positioned. Then, tightening the locking bolt 304 completes the rigid fixation between the detector and the base. The beneficial effect of this design is that it enables rapid separation and assembly of the detector and the mounting base. When maintenance or replacement is required, it is not necessary to disassemble the entire base, greatly simplifying the operation process.

[0027] Furthermore, the universal mounting base 3 itself is also a multifunctional component. It includes a base plate 301, on which the T-shaped slider 305 is integrally formed. The base plate 301 has mounting holes 302 for locking bolts 304 to pass through, which can be used for traditional bolt fixing. At the same time, the back of the base plate 301 also has a clip 303 for engaging a standard guide rail (not shown in the figure). This dual design integrating bolt mounting holes and guide rail clips has the technical advantage of enabling the fabric detector to flexibly adapt to various complex installation environments on site. Whether directly fixed to a frame or installed on a standard guide rail, it can easily cope with various situations, significantly improving the versatility and installation efficiency of the equipment, and fundamentally solving the pain points of single installation method and cumbersome adjustment mentioned in the background art.

[0028] like Figure 3 As shown, the specific implementation of the status indicator device is as follows: a multi-color indicator disk 4 is rotatably mounted on the top of the housing 1 via a rotating shaft 401. The top of the housing 1 is printed with positioning marks 402 (such as "Run", "Alarm", "Sleep") corresponding to the different colored sector areas of the multi-color indicator disk 4. Its operation is extremely simple: the operator can manually rotate the multi-color indicator disk according to the different working states of the equipment, aligning the corresponding color area (such as green, red, yellow) with the positioning mark 402 on the housing. The significant effect of this design is that it provides on-site inspection personnel with a power-free, low-cost, and highly conspicuous long-distance visual indicator, greatly facilitating rapid inspection and troubleshooting on the production site.

[0029] In addition, to ensure airtightness while facilitating on-site debugging, an adjustment button hole 102 is provided on the top of the housing 1. The adjustment button hole 102 is covered by a dust cover 7 connected by a hinge 701. When operation is required, the dust cover 7 can be flipped up; after operation, it can be closed to effectively prevent dust and moisture from entering and protect the internal components.

[0030] To address the problems of difficulty in initial positioning of the detection head and reliance on personnel experience, this utility model provides two optional auxiliary positioning structure implementation schemes.

[0031] The first option is as follows: Figure 1 As shown, the auxiliary positioning structure is a laser pointer 5 mounted on the side of the housing 1 via a fixing clip 501. Precise calibration is required during installation to ensure that the beam emitted by the laser pointer 5 is strictly parallel to the detection center line of the detection head 2. Its working principle is as follows: During installation and debugging, the laser pointer 5 is turned on, and the emitted visible laser beam forms a clear spot on the fabric channel. The position of this spot is the effective detection area of ​​the detection head 2. The operator only needs to adjust the detector position to align the spot with the preset detection point. The advantage of this technology is that it transforms the positioning process, which originally relied on experience and visual inspection, into an objective and precise optical calibration, completely eliminating deviations caused by human estimation. This ensures the accuracy of the detection from the source and effectively avoids false detections and missed detections.

[0032] The second option, as a more economical supplement or alternative, is that the auxiliary positioning structure can also be a level bubble 6 embedded in the top of the housing 1. This option is mainly used to ensure the overall levelness of the detector during installation, providing a reliable horizontal reference for further precise positioning.

[0033] Finally, to improve the portability of the device, the top of the outer shell 1 is also provided with an integrated carrying handle 103, which makes it convenient for operators to pick up and transport the device.

[0034] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A fabric end detector, characterized in that: It includes a housing (1) and a detection head (2) disposed at the front end of the housing (1). The back of the housing (1) is provided with a mounting connection structure. The exterior of the housing (1) is provided with a status indicator device. The exterior of the detection head (2) is provided with an auxiliary positioning structure.

2. A fabric end detector according to claim 1, characterized in that: The mounting connection structure consists of a T-shaped groove (101) on the back of the housing (1) and a universal mounting base (3). The universal mounting base (3) slides with the T-shaped groove (101) through a T-shaped slider (305) and is fixed by a locking bolt (304).

3. A fabric end detector according to claim 2, characterized in that: The universal mounting base (3) includes a base plate (301), and the T-shaped slider (305) is integrally formed on the front side of the base plate (301). The base plate (301) has a mounting hole (302) for the locking bolt (304) to pass through, and the back side of the base plate (301) is also provided with a buckle (303) for engaging a standard guide rail.

4. A fabric end detector according to claim 1, characterized in that: The status indicator is a multi-color label disk (4) that is rotatably mounted on the top of the housing (1) via a pivot (401), and the top of the housing (1) is printed with positioning marks (402) that cooperate with the multi-color label disk (4).

5. A fabric end detector according to claim 4, characterized in that: The top of the housing (1) is provided with an adjustment button hole (102), and the adjustment button hole (102) is covered with a dust cover (7) connected by a hinge (701).

6. A fabric end detector according to claim 1, characterized in that: The auxiliary positioning structure is a laser pointer (5) mounted on the side of the housing (1) by a fixing clip (501), and the beam of the laser pointer (5) is parallel to the detection center line of the detection head (2).

7. A fabric end detector according to claim 1, characterized in that: The auxiliary positioning structure is a horizontal bubble (6) embedded in the top of the outer shell (1).

8. A fabric end detector according to claim 1, characterized in that: The top of the outer shell (1) is also provided with an integrally formed carrying handle (103).

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