An automated device fault detection apparatus

Abstract

The utility model provides a kind of automatic equipment fault detection device, it is related to fault detection technical field, including detection device pedestal, the inside bottom surface of detection device pedestal is equipped with first screw rod, the top of detection device pedestal is equipped with storage cabinet near edge, the top surface of detection device pedestal is equipped with chute in the side near storage cabinet, the inside of chute is equipped with connecting plate, the side surface of connecting plate is equipped with clamping plate, the side surface of clamping plate is equipped with connecting end, the surface of connecting end is equipped with pivot, the top of detection device pedestal is equipped with mounting plate in the side near chute, the top of mounting plate is equipped with warning light, the bottom of mounting plate is equipped with second screw rod, the bottom of second screw rod is equipped with sleeve, equipment can be better adjusted when detecting, increase the stability and the integrity of detection surface when equipment is detected.

Description

Technical Field

[0001] This utility model relates to the field of fault detection technology, and in particular to an automated equipment fault detection device. Background Technology

[0002] Automated equipment reduces the manual operation of traditional mechanical equipment, increases the efficiency of the mechanical production process, and can better reduce the consumption of manpower.

[0003] However, modern automated equipment is prone to damage due to its continuous production over long periods, requiring fault detection equipment for inspection. However, conventional inspection equipment cannot adjust the equipment during operation, leading to the equipment slipping during inspection and incomplete detection due to the inability to adjust. Therefore, we propose an automated equipment fault detection device. Utility Model Content

[0004] The purpose of this utility model is to solve the shortcomings of the existing technology. However, due to the long-term continuous production work, the current automated equipment is prone to damage and requires the use of fault detection equipment to detect the automated equipment. However, general detection equipment cannot adjust the equipment during operation, which makes the equipment prone to slipping during detection and the inability to adjust leads to incomplete detection.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] An automated equipment fault detection device includes a detection device base. A first lead screw is installed on the inner bottom surface of the detection device base. A storage cabinet is installed on the top of the detection device base near its edge. A sliding groove is formed on the top surface of the detection device base near the storage cabinet. A connecting plate is installed on the inner side of the sliding groove. A clamping plate is installed on one side of the connecting plate. A connecting end is installed on one side of the clamping plate. A rotating shaft is installed on the surface of the connecting end. An mounting plate is installed on the top of the detection device base near the sliding groove. A warning light is installed on the top of the mounting plate. A second lead screw is installed on the bottom of the mounting plate. A sleeve is installed on the bottom of the second lead screw. A telescopic rod is installed on the bottom of the sleeve. A detection plate is installed on the bottom of the telescopic rod. An infrared emitter is installed on the bottom of the detection plate. A camera is installed on the bottom of the detection plate near the infrared emitter.

[0007] As a preferred embodiment of this utility model, the base of the detection device is made of stainless steel. Two first lead screws are installed at equal intervals. The first lead screw adopts a ball screw structure, and the surface of the lead screw is provided with a double-ended trapezoidal thread with a thread profile angle of 30 degrees. The two ends of the lead screw are supported by angular contact ball bearings and are provided with dustproof sealing rings to protect the bearings.

[0008] As a preferred embodiment of this utility model, the storage cabinet includes a cabinet body and a cabinet door. The cabinet body is equipped with an adjustable height partition. The cabinet door has a double-layer structure, with an outer metal panel and an inner layer of sound-absorbing and cushioning material. The edges of the cabinet door are fitted with magnetic sealing strips.

[0009] As a preferred embodiment of this utility model, the chute penetrates the base of the detection device, the length of the chute is greater than the total length of the automated equipment, the chute is provided with a polytetrafluoroethylene wear-resistant slide strip, and adjustable limiting blocks are installed on both sides of the chute, the limiting blocks being fixed to the ends of the chute by bolts.

[0010] As a preferred embodiment of this utility model, the connecting plate is connected to the first lead screw, the connecting plate can slide in the groove, the connecting plate is made of steel, and two connecting plates are symmetrically installed.

[0011] As a preferred embodiment of this utility model, the working surface of the clamping plate is provided with a rubber pad, the surface of the rubber pad is provided with a V-shaped groove, and a replaceable polyurethane anti-slip pad is embedded in the groove. The connecting end is provided with a positioning pin hole, the rotating shaft is made of stainless steel and is provided with a grease injection hole, the clamping plate can rotate in the connecting plate through the rotating shaft, and the clamping plate is equipped with a motor drive.

[0012] As a preferred embodiment of this utility model, the mounting plate is made of steel, the warning light indicates normal detection with a green light and abnormal detection with a red light, the second lead screw is connected to the sleeve in a transmission connection, the telescopic rod is slidably connected inside the sleeve, and a motor is installed inside the sleeve and is connected to the telescopic rod in a transmission connection.

[0013] As a preferred embodiment of this utility model, the detection plate is made of stainless steel and is fixed to the telescopic rod by bolts. The surface of the detection plate is provided with an array of heat dissipation holes. The mounting bases of the infrared transmitter and the camera are provided with rubber shock-absorbing pads, and the periphery of the mounting bases is provided with waterproof sealing rings.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] In this invention, the design of the adjustment structure, including the sliding groove, clamping plate, and detection plate, enables better adjustment of the equipment during testing, thereby increasing the stability of the equipment and the integrity of the detection surface. Attached Figure Description

[0016] Figure 1 A schematic diagram of the overall structure of an automated equipment fault detection device provided by this utility model;

[0017] Figure 2 A schematic diagram of the internal structure of the detection device base of an automated equipment fault detection device provided by this utility model;

[0018] Figure 3 A schematic diagram of the detection board structure of an automated equipment fault detection device provided by this utility model;

[0019] Figure 4 A schematic diagram of the clamping plate structure of an automated equipment fault detection device provided by this utility model.

[0020] Legend: 1. Detection device base; 2. First lead screw; 3. Storage cabinet; 4. Slide groove; 5. Connecting plate; 6. Clamping plate; 601. Connecting end; 602. Rotating shaft; 7. Mounting plate; 8. Warning light; 9. Second lead screw; 10. Sleeve; 11. Telescopic rod; 12. Detection plate; 121. Infrared transmitter; 122. Camera. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0022] To facilitate understanding of this utility model, a more comprehensive description of this utility model will be provided below with reference to relevant embodiments, and several embodiments of this utility model will be given. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of this utility model more thorough and complete.

[0023] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0025] Example 1

[0026] like Figure 1-4 As shown, this utility model provides a technical solution: an automated equipment fault detection device, including a detection device base 1, a first lead screw 2 installed on the inner bottom surface of the detection device base 1, a storage cabinet 3 installed on the top edge of the detection device base 1, a sliding groove 4 formed on the top surface of the detection device base 1 near the storage cabinet 3, a connecting plate 5 installed on the inner side of the sliding groove 4, a clamping plate 6 installed on one side of the connecting plate 5, and a connecting end 601 installed on one side of the clamping plate 6. A rotating shaft 602 is installed. A mounting plate 7 is installed on the top of the detection device base 1 near the slide 4. A warning light 8 is installed on the top of the mounting plate 7. A second lead screw 9 is installed at the bottom of the mounting plate 7. A sleeve 10 is installed at the bottom of the second lead screw 9. A telescopic rod 11 is installed at the bottom of the sleeve 10. A detection plate 12 is installed at the bottom of the telescopic rod 11. An infrared emitter 121 is installed at the bottom of the detection plate 12. A camera 122 is installed on the bottom of the detection plate 12 near the infrared emitter 121.

[0027] Example 2

[0028] like Figure 1-4As shown, the detection device base 1 is made of stainless steel. Two first lead screws 2 are installed at equal intervals. The first lead screw 2 adopts a ball screw structure with a double-ended trapezoidal thread on the surface of the screw. The thread angle is 30 degrees. The two ends of the lead screw are supported by angular contact ball bearings and are equipped with dustproof sealing rings to protect the bearings, which can better protect the bearings and ensure smooth movement. The storage cabinet 3 includes a cabinet body and a cabinet door. The cabinet body has an adjustable height partition. The cabinet door adopts a double-layer structure. The outer layer is a metal panel, and the inner layer is equipped with a cushioning and sound-absorbing material. The edge of the cabinet door is equipped with a magnetic sealing strip to facilitate the closing of the cabinet door. The slide 4 runs through the detection device base 1. The length of the slide 4 is greater than the total length of the automated equipment. The slide 4 is equipped with a polytetrafluoroethylene wear-resistant slide strip to reduce friction damage to the edge of the slide 4. Adjustable limit blocks are installed on both sides of the slide 4. The limit blocks are fixed to the end of the slide 4 by bolts. The connecting plate 5 is connected to the first lead screw 2 and can slide in the slide 4. The connecting plate 5 is made of steel. Two connecting plates 5 are symmetrically installed. The working surface of the clamping plate 6 is equipped with a rubber pad. The surface of the rubber pad has a V-shaped groove, and a replaceable polyurethane anti-slip pad is embedded in the groove to increase the friction with the equipment. The connecting end 601 is equipped with a positioning pin hole. The rotating shaft 602 is made of stainless steel and is equipped with a grease injection hole. The clamping plate 6 can rotate within the connecting plate 5 through the rotating shaft 602. The clamping plate 6 is equipped with a motor drive. The mounting plate 7 is made of steel. The warning light 8 indicates normal detection with a green light and abnormal detection with a red light, which is convenient for observing the detection status. The second lead screw 9 is connected to the sleeve 10 for transmission. The telescopic rod 11 is slidably connected inside the sleeve 10. The motor installed inside the sleeve 10 is connected to the telescopic rod 11 for transmission. The detection plate 12 is made of stainless steel and is fixed to the telescopic rod 11 with bolts. The surface of the detection plate 12 is equipped with a heat dissipation hole array. The mounting base of the infrared transmitter 121 and the camera 122 is equipped with a rubber shock-absorbing pad. The mounting base is equipped with a waterproof sealing ring around it to increase the sealing performance and ease of disassembly.

[0029] The working process of this utility model is as follows: When using an automated equipment fault detection device for testing, the equipment is first placed between clamping plates 6. Then, the first lead screw 2 is activated to move the connecting plate 5, which is held in place by the clamping plates 6. Subsequently, the telescopic rod 11 is moved to lower the detection plate 12 above the equipment. The automated equipment is then tested using infrared rays emitted by the infrared emitter 121 and the camera 122. During testing, the detection plate 12 can be moved and its position adjusted by the second lead screw 9. During testing, the clamping plates 6 can also be rotated via the rotating shaft 602 to adjust the angle of the equipment being tested. Using this automated equipment fault detection device allows for better adjustment of the equipment during testing, increasing the stability of the equipment during testing and the integrity of the testing surface.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automated equipment fault detection device, comprising a detection device base (1), characterized in that: A first lead screw (2) is installed on the inner bottom surface of the detection device base (1). A storage cabinet (3) is installed on the top of the detection device base (1) near the edge. A sliding groove (4) is opened on the top surface of the detection device base (1) on the side near the storage cabinet (3). A connecting plate (5) is installed on the inner side of the sliding groove (4). A clamping plate (6) is installed on one side of the connecting plate (5). A connecting end (601) is installed on one side of the clamping plate (6). A rotating shaft (602) is installed on the surface of the connecting end (601). The top of the detection device base (1) near the edge is... A mounting plate (7) is installed on one side near the slide (4). A warning light (8) is installed on the top of the mounting plate (7). A second lead screw (9) is installed on the bottom of the mounting plate (7). A sleeve (10) is installed on the bottom of the second lead screw (9). A telescopic rod (11) is installed on the bottom of the sleeve (10). A detection plate (12) is installed on the bottom of the telescopic rod (11). An infrared emitter (121) is installed on the bottom of the detection plate (12). A camera (122) is installed on the bottom of the detection plate (12) on the side near the infrared emitter (121).

2. The automated equipment fault detection device according to claim 1, characterized in that: The base (1) of the detection device is made of stainless steel. Two first lead screws (2) are installed at equal intervals. The first lead screws (2) adopt a ball screw structure. The surface of the lead screw is provided with a double-ended trapezoidal thread with a thread profile angle of 30 degrees. The two ends of the lead screw are supported by angular contact ball bearings and are provided with dustproof sealing rings to protect the bearings.

3. The automated equipment fault detection device according to claim 1, characterized in that: The storage cabinet (3) includes a cabinet body and a cabinet door. The cabinet body is equipped with an adjustable height partition. The cabinet door has a double-layer structure, with an outer metal panel and an inner buffer sound-absorbing material. The edges of the cabinet door are equipped with magnetic sealing strips.

4. The automated equipment fault detection device according to claim 1, characterized in that: The chute (4) penetrates the base (1) of the detection device. The length of the chute (4) is greater than the total length of the automated equipment. The chute (4) is provided with a polytetrafluoroethylene wear-resistant slide strip. Adjustable limit blocks are installed on both sides of the chute (4). The limit blocks are fixed to the ends of the chute (4) by bolts.

5. The automated equipment fault detection device according to claim 1, characterized in that: The connecting plate (5) is connected to the first lead screw (2) for transmission. The connecting plate (5) can slide in the slide groove (4). The connecting plate (5) is made of steel material. Two connecting plates (5) are installed symmetrically.

6. The automated equipment fault detection device according to claim 1, characterized in that: The working surface of the clamp (6) is provided with a rubber pad, and the surface of the rubber pad is provided with a V-shaped groove. A replaceable polyurethane anti-slip pad is embedded in the groove. The connecting end (601) is provided with a positioning pin hole. The rotating shaft (602) is made of stainless steel and is provided with a grease injection hole. The clamp (6) can rotate in the connecting plate (5) through the rotating shaft (602). The clamp (6) is equipped with a motor drive.

7. The automated equipment fault detection device according to claim 1, characterized in that: The mounting plate (7) is made of steel. The warning light (8) indicates normal detection with a green light and abnormal detection with a red light. The second lead screw (9) is connected to the sleeve (10) for transmission. The telescopic rod (11) is slidably connected inside the sleeve (10). The motor installed inside the sleeve (10) is connected to the telescopic rod (11) for transmission.

8. The automated equipment fault detection device according to claim 1, characterized in that: The detection plate (12) is made of stainless steel and is fixed to the telescopic rod (11) by bolts. The plate surface of the detection plate (12) is provided with an array of heat dissipation holes. The mounting bases of the infrared transmitter (121) and the camera (122) are provided with rubber shock-absorbing pads and waterproof sealing rings are provided around the mounting bases.

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