Multi-ratio decimator

CN224719735UActive Publication Date: 2026-09-04ZHEJIANG FORD MASCH MFG CO LTD
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Patent Information

Application Number
CN202521625932.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-01
Publication Date
2026-09-04
Estimated Expiration
2035-08-01

AI Technical Summary

Technical Problem

[0002]现今钢铁、冶金等行业原辅材料理化性能指标检测需要采取各种试样,采取的试样需要分成不同比例重量的样品,样品分样工作量巨大,早期那种人工分样的方式显然无法适应需求,然而现有大多分样设备是按照原料重量分样为等分的几个样品,或者根据原料重量提取出其中的一小部分,其余大部分弃料,根据试样性能检测要求,常常需要将原料按各种比例重量进行分样,分样的样品需要按各种倍数比例进行保存,本装置旨在精准地按多种比例以倍数重量进行分样

Benefits of technology

[0007]Compared with the prior art, this utility model has the following advantages: (i) because it adopts the feeding method of vibrating feeder, the material flow is uniform, which is conducive to more accurate sampling by the sampler; (ii) because it adopts the type of weighing module hoisting hopper and vibrating feeder, the feeding weight is controllable and accurate, and the sampling of multiple ratio weights is more accurate; (iii) because it adopts the discharge port of multiple ratios distributed around the circumference of the sampler, the discharge is smoother, more uniform and stable.

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Abstract

The utility model discloses a kind of multi-proportion sample divider.It include rack, feed hopper, weighing hopper, feeder base, weighing module, vibrating feeder, sample divider, 1-8 root discharge pipe, 1-8 receiving tank, scrap tank and control system, 1-8 root discharge pipe is respectively arranged on the outer wall of sample divider, 1-8 receiving tank is placed in rack, and respectively located below 1-8 root discharge pipe, weighing module, vibrating feeder and sample divider are connected with control system respectively.The utility model has the characteristics such as reasonable structure, uniform feeding, multi-proportion weight multiple sample division and sample weight precision.
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Description

Technical Field

[0001] This utility model relates to a sample divider, and more particularly to a multi-proportion sample divider. Background Technology

[0002] Currently, the testing of the physicochemical properties of raw and auxiliary materials in industries such as steel and metallurgy requires the use of various samples. These samples need to be divided into samples of different weight proportions, resulting in a huge workload for sample division. The early manual sample division method is obviously inadequate for the needs. However, most existing sample division equipment divides the raw material into several equal portions according to the weight of the raw material, or extracts a small portion of the raw material based on its weight, discarding the majority of the remaining material. According to the performance testing requirements of the samples, it is often necessary to divide the raw material into samples of various weight proportions, and the divided samples need to be preserved in various multiple proportions. This device aims to accurately divide samples into multiple proportions by weight. Summary of the Invention

[0003] The purpose of this invention is to provide a multi-proportion sampler with a reasonable structure, uniform feeding, multiple weight ratios for sample division, and accurate sample weight.

[0004] To achieve the above objectives, this utility model is implemented through the following technical solution. A multi-proportion sampler includes a frame, a feed hopper, a weighing hopper, a feeder base, a weighing module, a vibrating feeder, a sampler, 1-8 discharge pipes, 1-8 receiving boxes, a waste bin, and a control system. The feed hopper is located at the top of the frame, the weighing module is located in the upper part of the frame, the weighing hopper is suspended on the weighing module and located below the feed hopper, the feeder base is located below the weighing hopper, the vibrating feeder is located inside the feeder base with its outlet located above the sampler, the 1-8 discharge pipes are respectively located on the outer wall of the sampler, the 1-8 receiving boxes are placed inside the frame and are respectively located below the 1-8 discharge pipes, and the waste bin is placed inside the frame and located below the waste outlet of the sampler. The weighing module, the vibrating feeder, and the sampler are respectively connected to the control system.

[0005] The multi-ratio sampler includes a motor, a belt drive pair, a housing, and a sample distribution tube. The motor and housing are fixed on the frame. The driving end of the belt drive pair is located on the motor, and its driven end is located on the sample distribution tube. The sample distribution tube is located inside the housing. The motor is connected to the control system.

[0006] The multi-proportion sampler has a cone-shaped housing with three discharge ports on its outer circumference: a triple discharge port, a double discharge port, and a single discharge port. The triple discharge pipe, the double discharge pipe, and the single discharge pipe are fixed to the housing. The lower part of the housing is equipped with a triple receiving box, a double receiving box, and a single receiving box.

[0007] Compared with the prior art, this utility model has the following advantages: (i) because it adopts the feeding method of vibrating feeder, the material flow is uniform, which is conducive to more accurate sampling by the sampler; (ii) because it adopts the type of weighing module hoisting hopper and vibrating feeder, the feeding weight is controllable and accurate, and the sampling of multiple ratio weights is more accurate; (iii) because it adopts the discharge port of multiple ratios distributed around the circumference of the sampler, the discharge is smoother, more uniform and stable. Attached Figure Description

[0008] Figure 1 This is a schematic diagram of the main structure of the multi-proportion sampler of this utility model.

[0009] Figure 2 This is a schematic diagram of the left-side structure of the multi-proportion sampler of this utility model.

[0010] Figure 3 This is a top view of the multi-proportion sampler of this utility model. Detailed Implementation

[0011] The embodiments of this utility model will now be described in further detail with reference to the accompanying drawings.

[0012] like Figure 1 , Figure 2 and Figure 3As shown, the multi-proportion sampler includes a frame 1, a feed hopper 2, a weighing hopper 3, a feeder base 4, a weighing module 5, a vibrating feeder 6, a sampler 7, three discharge pipes (a triple discharge pipe 12, a double discharge pipe 13, and a single discharge pipe 14), three receiving boxes (a triple receiving box 15, a double receiving box 16, and a single receiving box 17), a waste bin 18, and a control system. The feed hopper 2 is located at the top of the frame 1, the weighing module 5 is located in the upper part of the frame 1, the weighing hopper 3 is suspended on the weighing module 5 and located below the feed hopper 2, and the feeder base 4 is located below the weighing hopper 3. The vibrating feeder 6 is located inside the feeder base 4, with its outlet above the sampler 7. Three discharge pipes, namely the triple discharge pipe 12, the double discharge pipe 13, and the single discharge pipe 14, are respectively located on the outer wall of the sampler 7. Three receiving boxes, namely the triple receiving box 15, the double receiving box 16, and the single receiving box 17, are placed inside the frame 1 and are located below the three discharge pipes, namely the triple discharge pipe 12, the double discharge pipe 13, and the single discharge pipe 14. The waste box 18 is placed inside the frame 1 and is located below the waste outlet of the sampler 7. The weighing module 5, the vibrating feeder 6, and the sampler 7 are respectively connected to the control system. The sample dispenser 7 includes a motor 8, a belt drive pair 9, a housing 10, and a sample dispensing tube 11. The motor 8 and the housing 10 are fixed on the frame 1. The driving end of the belt drive pair 9 is located on the motor 8, and its driven end is located on the sample dispensing tube 11. The sample dispensing tube 11 is located inside the housing 10. The motor 8 is connected to the control system. The housing 10 of the sample dispenser 7 has a conical structure. Three discharge ports are provided on the circumference of its outer wall, namely a triple discharge port, a double discharge port, and a single discharge port. Triple discharge tubes 12, double discharge tubes 13, and single discharge tubes 14 are fixed thereon, respectively. Triple receiving boxes 15, double receiving boxes 16, and single receiving boxes 17 are correspondingly provided at the bottom.

[0013] The multi-proportion sampler operates as follows: After the material is fed into the feed hopper 2, it enters the weighing hopper 3. According to the program instructions, the vibrating feeder 6 and the sampler 7 are started. The vibrating feeder 6 feeds the material evenly. The material entering the distribution pipe 11 of the sampler 7 is fed at a uniform speed along the inner wall of the box 10 of the sampler 7. The material enters the triple discharge port, double discharge port and single discharge port on the circumference of the box 10 respectively, and is discharged through the triple discharge pipe 12, double discharge pipe 13 and single discharge pipe 14 respectively. The output material falls into the triple receiving box 15, double receiving box 16 and single receiving box 17 respectively. The material that is not sampled during the feeding process of the distribution pipe 11 is discharged through the waste outlet at the bottom of the box 10 and falls into the waste box 18. The weighing module 5 stops feeding after reducing a certain weight.

[0014] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A multi-ratio sample divider, characterized in that: It includes a frame (1), a feed hopper (2), a weighing hopper (3), a feeder base (4), a weighing module (5), a vibrating feeder (6), a sampler (7), 1-8 discharge pipes, 1-8 receiving boxes, a waste bin (18), and a control system. The feed hopper (2) is located at the top of the frame (1), the weighing module (5) is located in the upper part of the frame (1), the weighing hopper (3) is suspended on the weighing module (5) and located below the feed hopper (2), the feeder base (4) is located in the lower part of the weighing hopper (3), and the vibrating feeder (6) is located inside the feeder base (4), with its outlet located above the sampler (7). 1-8 discharge pipes are respectively located on the outer wall of the sampler (7), 1-8 receiving boxes are placed inside the frame (1) and are located below the 1-8 discharge pipes respectively, and the waste box (18) is placed inside the frame (1) and is located below the waste outlet of the sampler (7). The weighing module (5), the vibrating feeder (6) and the sampler (7) are respectively connected to the control system.

2. The multi-ratio sample divider according to claim 1, characterized in that: The sampler (7) includes a motor (8), a belt drive pair (9), a housing (10), and a sample tube (11). The motor (8) and the housing (10) are fixed on the frame (1). The active end of the belt drive pair (9) is located on the motor (8), and its driven end is located on the sample tube (11). The sample tube (11) is located inside the housing (10). The motor (8) is connected to the control system.

3. The multi-ratio sample divider according to claim 1 or 2, characterized in that: The sampler (7) has a cone-shaped box (10) with three discharge ports on its outer circumference: a triple discharge port, a double discharge port, and a single discharge port. The triple discharge pipe (12), the double discharge pipe (13), and the single discharge pipe (14) are fixed thereon respectively. The lower part of the sampler is provided with a triple receiving box (15), a double receiving box (16), and a single receiving box (17).