An automated touch key point inspection device
Patent Information
- Application Number
- CN202521993238.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-16
- Publication Date
- 2026-09-04
- Estimated Expiration
- 2035-09-16
AI Technical Summary
[0002]传统点检依赖人工目视检测:需人工手持不同直径触摸点检金属棒逐点点检并记录相关数值,存在效率低(单面板(10个按键左右、3个不通直径点检棒)检测耗时20分钟以上)、漏检率高(漏检率10%左右),在点检过程中需人工手持不同直径触摸点检金属棒逐点点检并记录相关数值,这一过程繁琐且耗时、经济性差;数据处理容易引入人为干扰:数据记录出错、人为篡改数据及伪造数据等问题,数据处理结果准确性高度依赖点检人员素质,对于经验不足或者不负责任检测人员很容易引入人为干扰,从而加大了产品不良风险及管理成本,因此,我们希望设计一种具有新型结构的触摸按键点检设备,从而解决这个问题
[0012]采用了上述技术方案后,本实用新型的有益效果是:1.通过设置点检组件,配合基座与三维轴组件,满足了多个点检棒对待检测产品进行点检测试的需求,实现了自动化点检,解决了数据处理容易引入人为干扰:数据记录出错、人为篡改数据及伪造数据等问题。
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Figure CN224719782U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of touch button inspection equipment, and specifically relates to an automated touch button inspection equipment. Background Technology
[0002] Traditional inspection relies on manual visual inspection: it requires manual inspection of each button using touch-sensitive metal rods of different diameters, with each point checked and the relevant values recorded. This is inefficient (inspecting a single panel (about 10 buttons, 3 different diameter inspection rods) takes more than 20 minutes) and has a high rate of missed inspections (around 10%). The process of manually checking and recording values using touch-sensitive metal rods of different diameters is tedious, time-consuming, and uneconomical. Data processing is also susceptible to human interference: errors in data recording, data tampering, and falsification can occur. The accuracy of data processing results is highly dependent on the quality of the inspectors; inexperienced or irresponsible inspectors can easily introduce human interference, increasing the risk of product defects and management costs. Therefore, we aim to design a novel touch-sensitive button inspection device to solve this problem. Utility Model Content
[0003] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide an automated touch button inspection device to solve the problems mentioned in the background technology.
[0004] This utility model is achieved through the following technical solution: an automated touch button inspection device, comprising: a base, a three-dimensional axis assembly movably mounted on the upper side of the base for driving the inspection assembly to move in a three-dimensional direction, and an inspection assembly mounted on the lower front end of the three-dimensional axis assembly for inspecting the touch buttons;
[0005] A fixing plate is fixed on the left, right, front and rear sides of the upper surface of the base. The inspection assembly includes a placement seat one. The rear end of the placement seat one is fixed to the front side of the placement seat two for placing inspection rods. Multiple inspection rods for inspection are movably placed between the placement seat one and the placement seat two.
[0006] In a preferred embodiment, each of the fixing plates has a screw threaded to its outer side, and a rubber plate is fixed to the inner part of the fixing plate for fixing the product to be tested.
[0007] In a preferred embodiment, the three-dimensional axis assembly includes a mounting frame, the lower end of which is slidably connected to the bottom of the base via a slider and a slide rail, and the lower end of which is connected to a lead screw module 1 inside the base via a lead screw nut block. A lead screw module 2 is mounted on the upper side of the mounting frame in the left-right direction. A mounting plate is slidably mounted on the front side of the lead screw module 2 for mounting a lead screw module 3, and a fixing plate is mounted on its front side for mounting an inspection component.
[0008] In a preferred embodiment, the rear side of the placement seat is provided with a plurality of half holes from left to right downwards, and the radius of the plurality of half holes gradually increases from left to right.
[0009] In a preferred embodiment, the front side of the second placement seat has multiple semi-holes 2 formed from left to right downwards, and the radii of the multiple semi-holes 2 gradually increase from left to right. In actual use, the arrangement of the first and second placement seats allows multiple inspection rods to be placed on the first and second placement seats. The outer diameter of the multiple inspection rods matches the inner diameter of the corresponding placement holes, and they can slide up and down normally without interfering with the up and down movement of the inspection rods.
[0010] In a preferred embodiment, the number, distribution position, and size of the plurality of half-holes one are matched with the number, distribution position, and size of the plurality of half-holes two. The plurality of half-holes one and the plurality of half-holes two cooperate with each other to form a plurality of complete placement holes for placing the inspection bar. In actual use, the placement seat one and the placement seat two are fixed together by bolts, which allows the gap between the plurality of half-holes one and the plurality of half-holes two to be adjusted, thereby meeting the needs of inspection bars of different sizes.
[0011] In a preferred embodiment, the inspection bar includes an abutment rod, the upper end of which is provided with a threaded short rod. The upper end of the abutment rod is connected to a weight for weight increase and limiting through the threaded short rod. The minimum diameter of the weight is greater than the maximum radius of the placement hole.
[0012] After adopting the above technical solution, the beneficial effects of this utility model are: 1. By setting up the inspection component, in conjunction with the base and the three-dimensional axis component, the needs of multiple inspection bars to perform inspection tests on the products to be inspected are met, automated inspection is realized, and the problems of data processing being prone to human interference, such as data recording errors, human tampering with data, and falsification of data are solved.
[0013] 2. By setting up an inspection bar and threading weights onto it, the weights on the abutment rod can be set to different weights as needed, thus enabling the entire inspection bar to have different inspection forces. This meets the needs of product inspection with different forces, expands the practicality of the entire inspection device, and also makes the inspection bar more flexible in use, providing more possibilities for collecting product inspection data parameters. Attached Figure Description
[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0015] Figure 1 This is a schematic diagram of the overall structure of an automated touch button inspection device according to the present invention.
[0016] Figure 2 This is a schematic diagram of an inspection bar for an automated touch button inspection device according to the present invention.
[0017] Figure 3 This is a schematic diagram of an automated touch button inspection device according to the present invention.
[0018] In the diagram, 100 represents the base and 110 represents the fixing plate.
[0019] 200-3D axis assembly;
[0020] 300-Inspection component, 310-Placement seat one, 311-Half hole one, 320-Placement seat two, 322-Half hole two, 330-Inspection rod, 331-Abutting rod, 332-Weight. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] As the first embodiment of this utility model:
[0023] Please see Figures 1 to 3 An automated touch button inspection device includes: a base 100, a three-dimensional axis assembly 200 movably mounted on the upper side of the base 100 for driving an inspection assembly 300 to move in a three-dimensional direction, and an inspection assembly 300 mounted on the lower front end of the three-dimensional axis assembly 200 for inspecting the touch buttons.
[0024] A fixing plate 110 is fixed on the left, right, front and rear sides of the upper surface of the base 100. The inspection assembly 300 includes a placement seat 310. The rear end of the placement seat 310 is fixed to the front side of the placement seat 320 for placing the inspection bar 330. Multiple inspection bars 330 for inspection are movably placed between the placement seat 310 and the placement seat 320.
[0025] Each fixing plate 110 has a screw threaded to its outer side, and a rubber plate is fixed to the inner part of the fixing plate 110 to fix the product to be tested.
[0026] The three-dimensional axis assembly 200 includes a mounting bracket, the lower end of which is slidably connected to the bottom of the base 100 via a slider and a slide rail, and the lower end of which is connected to the lead screw module 1 inside the base 100 via a lead screw nut block. A lead screw module 2 is mounted on the upper side of the mounting bracket in the left-right direction. A mounting plate is slidably mounted on the front side of the lead screw module 2 for mounting a lead screw module 3, and a fixing plate 110 is mounted on the front side of the module for mounting the inspection assembly 300.
[0027] The rear side of the placement seat 310 has multiple half-holes 311 extending downwards from left to right, with the radius of the multiple half-holes 311 gradually increasing from left to right.
[0028] The front side of the second placement seat 320 has multiple half holes 322 from left to right downwards. The radius of the multiple half holes 322 gradually increases from left to right. In actual use, the placement seat 310 and the second placement seat 320 can be set so that multiple inspection rods 330 can be placed on the first placement seat 310 and the second placement seat 320. The outer diameter of the multiple inspection rods 330 matches the inner diameter of the corresponding placement hole, and they can slide up and down normally without causing motion interference to the up and down movement of the inspection rods 330.
[0029] Specifically, by setting up the inspection component 300, in conjunction with the base 100 and the three-dimensional axis component 200, in actual use, the user places multiple inspection rods 330 for inspection into half-hole one 311 and half-hole two 322 according to their dimensions. Then, the product to be inspected is placed between multiple fixing plates 110 of the base 100 and fixed by screws and rubber plates. Subsequently, the three-dimensional axis component 200 is activated, and the lead screw module one, lead screw module two, and lead screw module on it drive the placement seat one 310 and placement seat two 320 to move in the Y-axis, X-axis, and Z-axis directions, respectively. This satisfies the inspection and testing needs of multiple inspection rods 330 for the product to be inspected, realizes automated inspection, and solves the problems of data processing being prone to human interference: data recording errors, human tampering with data, and falsification of data.
[0030] As a second embodiment of this utility model:
[0031] Please see Figures 1 to 3 The number, distribution position, and size of the multiple half-holes 311 are matched with the number, distribution position, and size of the multiple half-holes 322. The multiple half-holes 311 and the multiple half-holes 322 cooperate to form multiple complete placement holes for placing the inspection bar 330. In actual use, the placement seat 310 and the placement seat 320 are fixed together by bolts, which allows the gap between the multiple half-holes 311 and the multiple half-holes 322 to be adjusted, thereby meeting the needs of inspection bars 330 of different sizes.
[0032] The inspection bar 330 includes an abutment rod 331, with a threaded short rod at the upper end of the abutment rod 331. A weight 332 for weight increase and limiting is connected to the upper end of the abutment rod 331 through the threaded short rod. The minimum diameter of the weight 332 is greater than the maximum radius of the placement hole.
[0033] Based on the first embodiment described above, further, by setting an inspection bar 330 and threading a weight 332 onto it, in actual use, the inspection bar 330 can slide up and down between the first placement seat 310 and the second placement seat 320. The weight 332 located at the top of the abutment rod 331 can limit the descent of the abutment rod 331. The weight 332 on the abutment rod 331 can be set with different weights as needed, thereby making the entire inspection bar 330 have different inspection forces, meeting the needs of different force inspections of products, expanding the practicality of the entire inspection device, and also making the inspection bar 330 more flexible in use, providing more possibilities for the collection of product inspection data parameters.
[0034] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. An automated touch button inspection device, comprising: The base (100) is characterized in that a three-dimensional axis assembly (200) is movably mounted on the upper side of the base (100) for driving the inspection assembly (300) to move in a three-dimensional direction, and the inspection assembly (300) is mounted on the lower front end of the three-dimensional axis assembly (200) for inspecting the touch button. A fixing plate (110) is fixed on the left, right, front and rear sides of the upper surface of the base (100). The inspection component (300) includes a placement seat one (310). The rear end of the placement seat one (310) is fixed to the front side of the placement seat two (320) for placing inspection rods (330). Multiple inspection rods (330) for inspection are movably placed between the placement seat one (310) and the placement seat two (320).
2. The automated touch button inspection device as described in claim 1, characterized in that: Each of the fixing plates (110) has a screw threaded to its outer side, and a rubber plate is fixed to the inner part of the fixing plate (110) for fixing the product to be tested.
3. The automated touch button inspection device as described in claim 1, characterized in that: The three-dimensional axis assembly (200) includes a mounting bracket, the lower end of which is slidably connected to the bottom of the base (100) via a slider and a slide rail, and the lower end of which is connected to the lead screw module 1 inside the base (100) via a lead screw nut block. A lead screw module 2 is mounted on the upper side of the mounting bracket in the left-right direction. A mounting plate is slidably mounted on the front side of the lead screw module 2 for mounting a lead screw module 3, and a fixing plate (110) is mounted on the front side of the module for mounting an inspection assembly (300).
4. The automated touch button inspection device as described in claim 1, characterized in that: The rear side of the placement seat (310) has a plurality of half holes (311) extending downward from left to right, and the radius of the plurality of half holes (311) gradually increases from left to right.
5. The automated touch button inspection device as described in claim 4, characterized in that: The front side of the placement seat 2 (320) has a plurality of half holes 2 (322) from left to right downward, and the radius of the plurality of half holes 2 (322) gradually increases from left to right.
6. The automated touch button inspection device as described in claim 5, characterized in that: The number, distribution position and size of the multiple half-holes (311) are matched with the number, distribution position and size of the multiple half-holes (322). The multiple half-holes (311) and the multiple half-holes (322) cooperate with each other to form multiple complete placement holes for placing the inspection bar (330).
7. The automated touch button inspection device as described in claim 6, characterized in that: The inspection bar (330) includes an abutment rod (331), the upper end of which is provided with a threaded short rod. The upper end of the abutment rod (331) is connected to a weight (332) for weight increase and limiting through the upper thread of the threaded short rod. The minimum diameter of the weight (332) is greater than the maximum radius of the placement hole.