A device for detecting surface scratches on a roughed part

CN224719937UActive Publication Date: 2026-09-04XIANGYANG NANZHOU MASCH CO LTD
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Patent Information

Application Number
CN202521845327.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-28
Publication Date
2026-09-04
Estimated Expiration
2035-08-28

AI Technical Summary

Technical Problem

[0003]针对上述中的相关技术,发明人发现存在以下缺陷:现有技术中工件在检测中可能会有灰尘落在其表面,进而导致灰尘可能会附着在工件表面的划伤处,掩盖划伤的真实形态和特征,使检测人员难以准确判断划伤的存在,同时,灰尘也可能在工件表面形成一些类似划伤的痕迹,干扰检测人员的判断

Benefits of technology

1.本实用新型通过设置有电机,转动板一,固定柱等部件,通过电机的启动使转动板一带动固定柱进行转动,固定柱在转动的过程中会带动移动板一进行左右移动的往复运动,移动板一的移动会带动两个移动板二将密封盒中的气体通过出风头输送至工件表面,将工件表面的灰尘吹走,可以有效的避免灰尘落在工件上影响工作人员对其表面划伤进行判断的问题。

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Abstract

The application relates to the technical field of rough workpiece scratch detection, in particular to a rough workpiece surface scratch detection device, which comprises a table, supporting legs are fixedly connected to the four corners of the bottom of the table, a fixing box is fixedly connected to the bottom of the table, a detection device is fixedly connected to the top of the table, an operation table is fixedly connected to one side of the top of the table close to the detection device, a motor is fixedly connected to the front of the fixing box, the motor, a rotating plate one, a fixing column and other components are arranged, the rotating plate one drives the fixing column to rotate through the starting of the motor, the fixing column drives the moving plate one to move left and right in reciprocating motion in the rotating process, the movement of the moving plate one drives two moving plate twos to convey the gas in a sealing box to the surface of a workpiece through air outlet heads, dust on the surface of the workpiece is blown away, and the problem that dust falls on the workpiece to affect the judgment of the surface scratch by a worker can be effectively avoided.
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Description

Technical Field

[0001] This application relates to the technical field of rough-machined parts scratch detection, and in particular to a rough-machined parts surface scratch detection device. Background Technology

[0002] Surface scratch detection refers to the process of inspecting and analyzing the surface of a workpiece using specific technologies, methods, and equipment to identify, locate, and assess whether scratch defects exist on the workpiece surface and their severity. This detection process aims to ensure that the surface quality of the workpiece meets relevant standards and requirements and to promptly detect scratch problems that may affect the performance, appearance, or service life of the workpiece.

[0003] Regarding the aforementioned related technologies, the inventors have discovered the following defects: In the prior art, dust may fall on the surface of the workpiece during inspection, which may cause the dust to adhere to the scratches on the workpiece surface, obscuring the true shape and characteristics of the scratches, making it difficult for inspectors to accurately determine the existence of the scratches. At the same time, dust may also form some scratch-like marks on the workpiece surface, interfering with the inspectors' judgment. Utility Model Content

[0004] To avoid dust affecting workers during inspection, this application provides a device for detecting surface scratches on rough-machined parts.

[0005] This application provides a rough-machined part surface scratch detection device, which adopts the following technical solution: it includes a table, with support legs fixedly connected to the four corners of the bottom of the table, a fixed box fixedly connected to the bottom of the table, a detection device fixedly connected to the top of the table, and an operating table fixedly connected to the side of the top of the table near the detection device. A motor is fixedly connected to the front of the fixed box, a rotating plate is provided on the back of the motor, a fixed column is fixedly connected to the back of the rotating plate, a movable plate is provided on the back of the rotating plate, a sealing box is fixedly connected to the top of the inner wall of the fixed box, a movable plate is slidably connected to the inner wall of the sealing box, and an air outlet is provided above the table.

[0006] Optionally, the output end of the motor is fixedly connected to a rotating column via a coupling. The back of the rotating column is fixedly connected to the front of a rotating plate. A slot is opened on the back of the moving plate, and a sliding groove is opened on the top of the moving plate. The inner wall of the sliding groove contacts a limit block, and the top of the limit block is fixedly connected to the top of the inner wall of the fixed box.

[0007] Optionally, the inner wall of the slot is in contact with the outer wall of the fixed column, the left side of the first movable plate is fixedly connected to the right side of the second movable plate, a one-way valve is fixedly connected to the right side of the second movable plate, and a connecting pipe is fixedly connected to the left side of the sealing box.

[0008] Optionally, the side of the connecting pipe away from the sealing box is fixedly connected to the left side of the air outlet. There are two sealing boxes, which are symmetrically arranged with the rotating column as the center.

[0009] Optionally, a fixed plate is fixedly connected to the top of the table, and a rotating hole is opened on the right side of the fixed plate. An illumination lamp is rotatably connected to the inner wall of the rotating hole, and a second rotating plate is fixedly connected to the right side of the illumination lamp.

[0010] Optionally, a fixed plate is fixedly connected to the left side of the fixed plate, and a limit hole is opened on the right side of the fixed plate. The inner wall of the limit hole contacts a limit post, and a spring is sleeved on the outer wall of the limit post. A limit ring is fixedly connected to the side of the outer wall of the limit post near the spring.

[0011] Optionally, the right side of the limiting ring is fixedly connected to the left side of the spring, the right side of the rotating plate is provided with a moving groove, the inner wall of the moving groove is in contact with the outer wall of the limiting post, and the number of limiting holes is several, which are arranged in a ring array.

[0012] In summary, this application includes the following beneficial technical effects: 1. This utility model includes a motor, a rotating plate, a fixed column, and other components. When the motor is started, the rotating plate drives the fixed column to rotate. During the rotation, the fixed column drives the moving plate to move left and right in a reciprocating motion. The movement of the moving plate drives two moving plates to deliver the gas in the sealed box to the surface of the workpiece through the air outlet, blowing away the dust on the workpiece surface. This effectively avoids the problem of dust falling on the workpiece and affecting the worker's judgment of surface scratches.

[0013] 2. This utility model incorporates components such as limiting holes, limiting posts, and springs. By pulling the limiting post, it disengages from the limiting hole. At this point, the operator can select the angle of illumination by rotating the rotating plate. After selection, the operator can release the limiting post, allowing it to reset under the left and right sides of the spring. The reset limiting post will then enter the limiting hole that matches the selected angle, thus completing the angle adjustment. This allows the device to select a suitable angle to irradiate workpieces of different heights, enhancing the versatility and convenience of the device. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure in an embodiment of this application; Figure 2 This is a schematic diagram of the structure of the movable plate in the embodiment of this application; Figure 3 This is a schematic diagram of the structure of the fixed disk in an embodiment of this application; Figure 4 This is a schematic diagram of the structure of the limiting post in the embodiment of this application.

[0015] Reference numerals: 1. Table; 11. Support leg; 111. Fixing box; 12. Detection device; 13. Operating table; 2. Motor; 21. Rotating column; 211. Rotating plate one; 22. Fixing column; 23. Moving plate one; 24. Limiting block; 25. Sealing box; 251. Moving plate two; 252. One-way valve; 26. Connecting pipe; 261. Air outlet; 3. Fixing plate; 31. Illumination lamp; 311. Rotating plate two; 32. Fixing plate; 33. Limiting hole; 34. Limiting column; 341. Spring; 342. Limiting ring. Detailed Implementation

[0016] The following is in conjunction with the appendix Figure 1 - Figure 4 This application will be further described in detail below. The technical solutions in the embodiments of this application will be clearly described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application are within the scope of protection of this application.

[0017] This application discloses a device for detecting surface scratches on rough-machined parts. For example... Figure 1 , Figure 2 As shown, the table includes a table 1, with support legs 11 fixedly connected to the four corners of the bottom of the table 1, a fixed box 111 fixedly connected to the bottom of the table 1, a detection device 12 fixedly connected to the top of the table 1, and an operating table 13 fixedly connected to the side of the top of the table 1 closest to the detection device 12.

[0018] In this embodiment, a motor 2 is fixedly connected to the front of the fixed box 111, a rotating plate 211 is provided on the back of the motor 2, a fixed column 22 is fixedly connected to the back of the rotating plate 211, a movable plate 23 is provided on the back of the rotating plate 211, a sealing box 25 is fixedly connected to the top of the inner wall of the fixed box 111, the sealing box 25 and the movable plate 251 are in a sealed state, the movable plate 251 is slidably connected to the inner wall of the sealing box 25, and an air outlet 261 is provided above the table 1.

[0019] Please see Figure 2 As shown, the inner wall of the slot is in contact with the outer wall of the fixed column 22. The left side of the first movable plate 23 is fixedly connected to the right side of the second movable plate 251. A one-way valve 252 is fixedly connected to the right side of the second movable plate 251. A connecting pipe 26 is fixedly connected to the left side of the sealing box 25.

[0020] Please see Figure 4As shown, a fixed plate 32 is fixedly connected to the left side of the fixed plate 3. A limiting hole 33 is opened on the right side of the fixed plate 32. The inner wall of the limiting hole 33 contacts the limiting post 34. A spring 341 is sleeved on the outer wall of the limiting post 34. A limiting ring 342 is fixedly connected to the side of the outer wall of the limiting post 34 near the spring 341. The setting of the limiting ring 342 can prevent the limiting post 34 from being misaligned or exceeding the range of movement.

[0021] Please see Figure 4 As shown, the right side of the limiting ring 342 is fixedly connected to the left side of the spring 341. The right side of the rotating plate 311 has a moving groove. The inner wall of the moving groove is in contact with the outer wall of the limiting post 34. There are several limiting holes 33, which are arranged in a ring array.

[0022] Please see Figure 2 As shown, the output end of the motor 2 is fixedly connected to a rotating column 21 via a coupling. The back of the rotating column 21 is fixedly connected to the front of the rotating plate 211. The back of the moving plate 23 has a slot, and the top of the moving plate 23 has a sliding groove. The inner wall of the sliding groove contacts a limit block 24. The limit block 24 can prevent the moving plate 23 from being misaligned or offset when it moves. The top of the limit block 24 is fixedly connected to the top of the inner wall of the fixed box 111.

[0023] Please see Figure 2 As shown, the side of the connecting pipe 26 away from the sealing box 25 is fixedly connected to the left side of the air outlet 261. There are two sealing boxes 25, which are symmetrically arranged with the rotating column 21 as the center.

[0024] Please see Figure 3 As shown, a fixed plate 3 is fixedly connected to the top of the table 1. A rotating hole is opened on the right side of the fixed plate 3. An illumination lamp 31 is rotatably connected to the inner wall of the rotating hole. A rotating plate 311 is fixedly connected to the right side of the illumination lamp 31.

[0025] The implementation principle of the rough-machined part surface scratch detection device in this application embodiment is as follows: The motor 2 starts, causing the rotating column 21 to drive the rotating plate 211 to rotate. Simultaneously, the rotating plate 211 drives the fixed column 22 to move synchronously. Since the moving plate 23 has a slot on its back, when the fixed column 22 rotates to the left, it causes the moving plate 23 and the moving plate 251 to move to the left. At this time, the one-way valve 252 is closed, causing the moving plate 251 to compress the gas in the sealed box 25, which is then blown out from the air outlet 261 through the connecting pipe 26. Simultaneously, as the moving plate 23 moves to the left, it drives the moving plate 251 on the right side to move to the left. At this time, the one-way valve 252 on the right side is open. The device allows air to enter the sealed box 25 on the right side. With the continuous rotation of the rotating plate 211, dust on the surface of the workpiece is blown away, effectively preventing dust from affecting the worker's judgment of surface scratches. By pulling the limiting post 34, it is disengaged from the limiting hole 33. At this time, the worker can select the angle of illumination by rotating the rotating plate 311. After selection, the worker can release the limiting post 34, which is reset by the left and right sides of the spring 341. The reset limiting post 34 will enter the limiting hole 33 that matches the angle, thus completing the angle adjustment. This allows the device to select a suitable angle to irradiate workpieces of different heights, improving the versatility and convenience of the device.

[0026] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A surface scratch detection device for rough-machined parts, comprising a table (1), characterized in that: The table (1) has four fixed support legs (11) at the bottom corners, a fixed box (111) at the bottom, a detection device (12) at the top, and an operating table (13) at the top of the table (1) near the detection device (12). The fixed box (111) is fixedly connected to the front of the motor (2), and the back of the motor (2) is provided with a rotating plate (211). The back of the rotating plate (211) is fixedly connected to a fixed column (22), and the back of the rotating plate (211) is provided with a movable plate (23). The top of the inner wall of the fixed box (111) is fixedly connected to a sealing box (25), and the inner wall of the sealing box (25) is slidably connected to a movable plate (251). An air outlet (261) is provided above the table (1).

2. The rough-machined part surface scratch detection device according to claim 1, characterized in that: The motor (2) has a rotating column (21) fixedly connected to the output end on the back through a coupling. The back of the rotating column (21) is fixedly connected to the front of the rotating plate (211). The back of the moving plate (23) has a slot, and the top of the moving plate (23) has a sliding groove. The inner wall of the sliding groove contacts a limiting block (24), and the top of the limiting block (24) is fixedly connected to the top of the inner wall of the fixed box (111).

3. The rough-machined part surface scratch detection device according to claim 2, characterized in that: The inner wall of the slot is in contact with the outer wall of the fixed column (22). The left side of the first movable plate (23) is fixedly connected to the right side of the second movable plate (251). A one-way valve (252) is fixedly connected to the right side of the second movable plate (251). A connecting pipe (26) is fixedly connected to the left side of the sealing box (25).

4. The rough-machined part surface scratch detection device according to claim 3, characterized in that: The side of the connecting pipe (26) away from the sealing box (25) is fixedly connected to the left side of the air outlet (261). There are two sealing boxes (25), and the two sealing boxes (25) are symmetrically arranged with the rotating column (21) as the center.

5. The rough-machined part surface scratch detection device according to claim 1, characterized in that: The table (1) is fixedly connected to a fixed plate (3) on the top. A rotating hole is provided on the right side of the fixed plate (3). An illumination lamp (31) is rotatably connected to the inner wall of the rotating hole. A rotating plate (311) is fixedly connected to the right side of the illumination lamp (31).

6. The rough-machined part surface scratch detection device according to claim 5, characterized in that: A fixed plate (32) is fixedly connected to the left side of the fixed plate (3). A limiting hole (33) is opened on the right side of the fixed plate (32). The inner wall of the limiting hole (33) contacts a limiting post (34). A spring (341) is sleeved on the outer wall of the limiting post (34). A limiting ring (342) is fixedly connected to the side of the outer wall of the limiting post (34) close to the spring (341).

7. The rough-machined part surface scratch detection device according to claim 6, characterized in that: The right side of the limiting ring (342) is fixedly connected to the left side of the spring (341). The right side of the rotating plate (311) has a moving groove. The inner wall of the moving groove is in contact with the outer wall of the limiting post (34). The number of limiting holes (33) is several, and the several limiting holes (33) are arranged in a ring array.