A high-temperature-resistant thick-wall stainless steel pipe detection device

Abstract

The utility model discloses stainless steel pipe detection technical field, specifically a kind of high-temperature-resistant thick-walled stainless steel pipe detection device, the utility model includes detection table, the middle part of detection table is provided with steel pipe body, the outside upper and lower sides of steel pipe body are provided with outer wall detection mechanism, the left and right ends of steel pipe body are symmetrically provided with inner wall detection mechanism, and outer wall detection mechanism and inner wall detection mechanism combination constitute comprehensive detection mechanism;The outer wall detection mechanism includes the detection component one of the outside upper and lower sides of steel pipe body.This utility model can detect the inner and outer wall of stainless steel pipe by setting comprehensive detection mechanism, and the precision of stainless steel pipe detection can be effectively improved;Marking mechanism is provided simultaneously, and the digital ultrasonic flaw detector installed in detection component can position and analyze the defect of the inner and outer wall of stainless steel pipe, the digital ultrasonic flaw detector can be connected with spray gun control system, so that marking spray gun can be automatically sprayed.

Description

Technical Field

[0001] This utility model relates to the field of stainless steel pipe testing technology, specifically a high-temperature resistant thick-walled stainless steel pipe testing device. Background Technology

[0002] High-temperature resistant thick-walled stainless steel pipe is a thick-walled pipe made of high-temperature resistant stainless steel. It has high heat resistance, oxidation resistance and corrosion resistance, and is suitable for extreme high-temperature environments.

[0003] However, if the steel pipe has problems such as wall thickness, internal defects, and surface oxide layer thickness, it will affect the usability of the stainless steel pipe in high-temperature environments. In order to ensure its safety, it is usually tested during its production process. Generally, when testing stainless steel pipes, only the outer wall is tested, and the inner wall is ignored, which will lead to inaccurate test results. Utility Model Content

[0004] The purpose of this invention is to provide a high-temperature resistant thick-walled stainless steel pipe testing device to solve the problems in the prior art.

[0005] The objective of this utility model can be achieved through the following technical solutions:

[0006] A high-temperature resistant thick-walled stainless steel pipe testing device includes a testing platform. A steel pipe body is arranged in the middle of the testing platform. An outer wall testing mechanism is arranged on the upper and lower sides of the outer side of the steel pipe body. An inner wall testing mechanism is symmetrically arranged on the left and right ends of the steel pipe body. The outer wall testing mechanism and the inner wall testing mechanism are combined to form a comprehensive testing mechanism.

[0007] The outer wall inspection mechanism includes inspection components on the upper and lower sides of the steel pipe body. An installation block is fixedly installed on the outer side of the inspection component, and a support frame is fixedly connected to the outer side of the installation block. An electromagnetic slide rail is slidably connected to the lower rear side of the support frame, and the electromagnetic slide rail is installed on the upper rear side of the inspection table.

[0008] Preferably, the inner wall detection mechanism includes two detection components symmetrically arranged at both ends of the steel pipe body. The output end of an electric push rod is fixedly connected to the outside of the detection component two, and the outer end of the electric push rod is connected to the detection table.

[0009] Preferably, a limiting component is provided at the upper middle part of the testing platform. The limiting component includes a fixed block, and the upper middle part of the fixed block is placed on the steel pipe body.

[0010] Preferably, the steel pipe body is symmetrically and tightly fitted with a limiting plate on its exterior front and back. The limiting plate has an output end of an electric push rod installed on its exterior, and the outer end of the electric push rod is fixedly connected to a fixing block.

[0011] Preferably, a marking mechanism is provided on the rear side of the testing station, and the marking mechanism includes a paint tank located on the rear side of the middle part of the testing station.

[0012] Preferably, a pneumatic diaphragm pump is installed on the upper middle side of the paint tank, and a connecting pipe is fixedly connected to the upper middle side of the pneumatic diaphragm pump. A marking spray gun is fixedly connected to the front upper end of the connecting pipe.

[0013] Preferably, the marking spray gun is installed inside the upper side of the mounting block, and a threaded block is provided on the lower outer side of the marking spray gun. A protective cover is threadedly connected to the outer side of the threaded block, and the protective cover is located on the lower outer side of the marking spray gun.

[0014] The beneficial effects of this utility model are:

[0015] 1. This utility model, by setting up a comprehensive testing mechanism, first firmly fixes the stainless steel pipe to be tested at the upper middle part of the testing table. By setting testing components in the middle and on both sides of the testing table, the testing components are located on the upper and lower sides of the outer wall of the stainless steel pipe and the left and right ends of the stainless steel pipe. After the stainless steel pipe is fixed in place, the testing components set on the outer wall of the stainless steel pipe and the left and right ends of the stainless steel pipe can be activated, so that the testing components can test the inner and outer walls of the stainless steel pipe from all directions, which can effectively improve the accuracy of stainless steel pipe testing.

[0016] 2. This utility model features a marking mechanism in which a marking spray gun is installed inside a detection component located on the upper side of the outer wall of a stainless steel pipe. The marking spray gun can move together with the detection component, and the position of the spray nozzle of the marking spray gun is consistent with the probe of the detection component. Once the detection component detects a defect at a certain location on the stainless steel pipe, it uses a digital ultrasonic flaw detector installed inside the detection component for location analysis. The ultrasonic flaw detector can be connected to the spray gun control system, enabling the marking spray gun to automatically spray. Attached Figure Description

[0017] The present invention will be further described below with reference to the accompanying drawings.

[0018] Figure 1 This is a frontal perspective view of the detection device of this utility model;

[0019] Figure 2 This is a rear-view perspective structural diagram of the detection device of this utility model;

[0020] Figure 3 This is a perspective view of the connection structure of the fixing block, limiting plate and electric push rod of the detection device of this utility model;

[0021] Figure 4 This is a perspective view of the connection structure of the marking spray gun, threaded block, and protective cover of the detection device of this utility model.

[0022] The attached figures are labeled as follows:

[0023] 1. Testing table; 2. Limiting assembly; 21. Fixing block; 22. Limiting plate; 23. Electric push rod one; 3. Steel pipe body; 4. External wall testing mechanism; 41. Testing assembly one; 42. Mounting block; 43. Support frame; 44. Electromagnetic slide rail; 5. Internal wall testing mechanism; 51. Testing assembly two; 52. Electric push rod two; 6. Marking mechanism; 61. Marking spray gun; 611. Threaded block; 612. Protective cover; 62. Connecting pipe; 63. Pneumatic diaphragm pump; 64. Paint tank. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0025] To address the problems existing in the prior art, this embodiment provides the following technical solution: a high-temperature resistant thick-walled stainless steel pipe inspection device. The device comprises an inspection platform 1 with a limiting component 2 at its upper center. The limiting component 2 fixes the position of the steel pipe body 3 to be inspected, ensuring that the steel pipe body 3 does not shift during inspection, thereby improving the accuracy of the inspection. Simultaneously, an outer wall inspection mechanism 4 is provided. The first inspection component 41 of the outer wall inspection mechanism 4 is located on the upper and lower sides of the fixed steel pipe body 3, and can move left and right to comprehensively inspect the outer wall of the steel pipe body 3. Furthermore, an inner wall inspection mechanism 5 is provided on the left and right sides of the outer end of the steel pipe body 3. The second inspection component 51 of the inner wall inspection mechanism 5 can simultaneously enter the interior of the steel pipe body 3 from both sides, comprehensively inspecting the inner wall of the steel pipe body 3. This allows for simultaneous inspection of both the inner and outer walls of the steel pipe body 3, effectively improving inspection efficiency. Finally, a marking mechanism 6 is provided to mark the locations of detected defects in the steel pipe body 3, facilitating subsequent review by operators.

[0026] like Figures 1-4 As shown, a testing platform 1 is provided, and a limit component 2 is provided at the upper middle part of the platform. The limit component 2 includes a fixed block 21 fixedly installed at the upper middle part of the testing platform 1. Electric push rods 23 are symmetrically installed on the front and rear sides of the upper end of the fixed block 21. The two sets of electric push rods 23 are controlled by a synchronous controller and can run synchronously. A limit plate 22 is installed at the output end of the electric push rod 23, which can place the steel pipe body 3 to be tested at the upper middle part of the fixed block 21.

[0027] Then open the electric push rod 23. The output end of the electric push rod 23 can push the connected limiting plate 22 to move inward, so that its inner end can fit with the outer side of the middle part of the steel pipe body 3. This can limit the steel pipe body 3 to be tested, ensuring that the steel pipe body 3 will not shift its position during testing, thereby improving the accuracy of testing.

[0028] The outer wall inspection mechanism 4 is set on the upper and lower sides of the steel pipe body 3, and the inner wall inspection mechanism 5 is symmetrically set on the left and right ends of the steel pipe body 3. The outer wall inspection mechanism 4 and the inner wall inspection mechanism 5 are combined to form a comprehensive inspection mechanism.

[0029] The outer wall inspection mechanism 4 includes an inspection component 41 located on the upper and lower sides of the outer side of the steel pipe body 3. A long strip-shaped transverse groove is opened in the middle of the inspection table 1. The inspection component 41 is also located on the upper and lower sides of the transverse groove. An installation block 42 is fixedly installed on the outer side of the inspection component 41. A support frame 43 is fixedly connected to the outer side of the installation block 42. An electromagnetic slide rail 44 is slidably connected to the lower rear side of the support frame 43. The electromagnetic slide rail 44 is installed on the upper rear side of the inspection table 1.

[0030] Secondly, the inner wall detection mechanism 5 includes detection components 51 symmetrically arranged at both ends of the steel pipe body 3. The output end of the electric push rod 52 is fixedly connected to the outside of the detection component 51. The two sets of electric push rods 52 can be controlled by a synchronous controller and can run synchronously. The outer end of the electric push rod 52 is fixedly connected to the detection table 1.

[0031] After the steel pipe body 3 is fixed, the controller that controls the electromagnetic slide rail 44 can be activated first, which will cause the support frame 43 to move left and right inside the electromagnetic slide rail 44. The movement of the support frame 43 can drive the mounting block 42 and the detection component 41 installed on the front side to move synchronously. The detection component 41 is set on the upper and lower sides of the steel pipe body 3. At the same time, the probe of the upper detection component 41 is aligned with the upper side and the front and rear sides of the steel pipe body 3. That is, the movement of the detection component 41 can perform all-round detection on the outer wall of the steel pipe body 3.

[0032] In addition, after the detection component 41 has completed the detection of the outer wall of the steel pipe body 3, the electric push rod 52 is activated to push the connected detection component 51 to move inward. The detection component 51 can enter the interior of the steel pipe body 3 from both the left and right sides to detect the inner wall of the steel pipe body 3.

[0033] Detection Component 1 41 and Detection Component 2 51 integrate an ultrasonic thickness measuring probe, a phased array defect detection probe, and an eddy current probe, which can simultaneously measure the wall thickness, internal defects, and surface oxide layer thickness of the steel pipe. This can provide key data support for the remaining service life and safety performance of the steel pipe in a high-temperature environment.

[0034] Additionally, a marking mechanism 6 is provided on the rear side of the testing platform 1. The marking mechanism 6 includes a paint tank 64 located on the rear side of the middle part of the testing platform 1. The paint tank 64 is filled with paint. A pneumatic diaphragm pump 63 (model QBY3-40) is installed on the upper side of the middle part of the paint tank 64. A connecting pipe 62 is fixedly connected to the upper side of the middle part of the pneumatic diaphragm pump 63. A marking spray gun 61 is fixedly connected to the front side of the upper end of the connecting pipe 62.

[0035] Secondly, the marking spray gun 61 is installed inside the upper side of the mounting block 42, with its spray nozzle aligned with the steel pipe body 3 and aligned with the probe position of the detection component 41 installed inside the mounting block 42. By turning on the pneumatic diaphragm pump 63, the pneumatic diaphragm pump 63 can pump the paint inside the paint tank 64. The paint can enter the interior of the connecting pipe 62 through the pneumatic diaphragm pump 63 and finally be sprayed out from the spray nozzle of the marking spray gun 61.

[0036] A threaded block 611 is provided on the lower outer side of the marking spray gun 61, and a protective cover 612 is threadedly connected to the outer side of the threaded block 611. The protective cover 612 is located on the lower outer side of the marking spray gun 61.

[0037] The protective cover 612 can protect the spray nozzle of the marking spray gun 61 when the device is not in use, so as to prevent dust from entering the spray nozzle of the marking spray gun 61 and affecting the spraying of the marking spray gun 61 paint. When the device is in use, the protective cover 612 can be rotated to disengage it from the connected threaded block 611.

[0038] The detection components 41 and 51 are equipped with digital ultrasonic flaw detectors (model TSUT-510) for location analysis and are connected to a spray gun control system. Once the detection component 41 detects a defect on the outer wall of the steel pipe body 3, the marking spray gun 61 can spray paint to mark it. After the outer wall of the steel pipe body 3 is inspected, the detection component 51 can enter the interior of the steel pipe body 3 for inspection. Once a defect is detected on the inner wall of the steel pipe body 3, the marking spray gun 61 can move to the defective area to mark it. The marking spray gun 61 always sprays paint on the upper side of the outer wall of the steel pipe body 3. Subsequent operators can check the inner and outer walls of the steel pipe body 3 based on the marked position and then take appropriate action.

[0039] The electric linear actuators mentioned above are all model HB-DJ801.

[0040] The working principle of this high-temperature resistant thick-walled stainless steel pipe testing device is as follows: A limiting component 2 is set at the upper middle part of the testing platform 1 to fix the steel pipe body 3 to be tested, ensuring that the steel pipe body 3 will not shift its position during the testing process. After the steel pipe body 3 is fixed, an outer wall testing mechanism 4 is set on the outside of the steel pipe body 3. The testing components 41 set in the outer wall testing mechanism 4 are located on the upper and lower sides of the steel pipe body 3, and can move left and right to perform a comprehensive test on the outer wall of the steel pipe body 3. At the same time, the outer left and right sides of the steel pipe body 3 are equipped with... The inner wall inspection mechanism 5, which includes an inspection component 51, can enter the interior of the steel pipe body 3 from both the left and right sides to inspect the inner wall of the steel pipe body 3. This allows for simultaneous inspection of both the inner and outer walls of the steel pipe body 3, improving the accuracy of the inspection. Furthermore, a marking mechanism 6 is installed on the rear side of the inspection table 1. When defects are detected on the inner or outer walls of the steel pipe body 3, the marking mechanism 6 can mark the defective locations with paint, facilitating subsequent inspection and treatment by operators.

[0041] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A testing device for high-temperature resistant thick-walled stainless steel pipes, characterized in that: The system includes a testing platform (1), a steel pipe body (3) is provided in the middle of the testing platform (1), an outer wall testing mechanism (4) is provided on the upper and lower sides of the outer side of the steel pipe body (3), and an inner wall testing mechanism (5) is symmetrically provided on the left and right ends of the steel pipe body (3). The outer wall testing mechanism (4) and the inner wall testing mechanism (5) are combined to form a comprehensive testing mechanism. The outer wall detection mechanism (4) includes detection components (41) on the upper and lower sides of the outer side of the steel pipe body (3). An installation block (42) is fixedly installed on the outer side of the detection component (41). A support frame (43) is fixedly connected to the outer side of the installation block (42). An electromagnetic slide rail (44) is slidably connected to the lower rear side of the support frame (43). The electromagnetic slide rail (44) is installed on the upper rear side of the detection table (1).

2. The high-temperature resistant thick-walled stainless steel pipe testing device according to claim 1, characterized in that, The inner wall detection mechanism (5) includes two detection components (51) symmetrically arranged at both ends of the steel pipe body (3). The output end of the electric push rod (52) is fixedly connected to the outside of the detection component (51), and the outer end of the electric push rod (52) is connected to the detection table (1).

3. The high-temperature resistant thick-walled stainless steel pipe testing device according to claim 2, characterized in that, The upper middle part of the testing platform (1) is provided with a limiting component (2). The limiting component (2) includes a fixed block (21) which is fixedly installed. The upper middle part of the fixed block (21) is placed on the steel pipe body (3).

4. The high-temperature resistant thick-walled stainless steel pipe testing device according to claim 3, characterized in that, The steel pipe body (3) is symmetrically and tightly fitted with a limiting plate (22) on the front and back. The limiting plate (22) is equipped with the output end of an electric push rod (23) on the outside. The outer end of the electric push rod (23) is fixedly connected to the fixing block (21).

5. The high-temperature resistant thick-walled stainless steel pipe testing device according to claim 3, characterized in that, A marking mechanism (6) is provided on the rear side of the testing station (1), and the marking mechanism (6) includes a paint tank (64) located on the rear side of the middle part of the testing station (1).

6. The high-temperature resistant thick-walled stainless steel pipe testing device according to claim 5, characterized in that, A pneumatic diaphragm pump (63) is installed on the upper middle side of the paint tank (64). A connecting pipe (62) is fixedly connected to the upper middle side of the pneumatic diaphragm pump (63). A marking spray gun (61) is fixedly connected to the front upper end of the connecting pipe (62).

7. The high-temperature resistant thick-walled stainless steel pipe testing device according to claim 6, characterized in that, The marking spray gun (61) is installed inside the upper side of the mounting block (42). A threaded block (611) is provided on the lower outer side of the marking spray gun (61). A protective cover (612) is threadedly connected to the outer side of the threaded block (611). The protective cover (612) is located on the lower outer side of the marking spray gun (61).

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