A new type of titanium rod embryo material flaw detection equipment

Abstract

The utility model discloses a novel titanium bar blank's flaw detection quality inspection equipment, including base, one side fixed at the top of base is equipped with linear push mechanism, the output of linear push mechanism is detachably fixed with quality inspection equipment through the fixed device, the other side fixed at the top of base is equipped with support seat, one side of support seat is equipped with the blank groove of the through, the support seat is equipped with a plurality of support blocks outside blank groove against the through of the symmetry, a plurality of the inboard side of support block all are equipped with rubber clamping block, the titanium bar blank of the blank groove is abutted in the rubber clamping block, the utility model discloses can adjust the relative position of flaw detection probe and titanium bar blank flexibly, ensure to titanium bar different height and carry out flaw detection detection, avoid the problem of the leakage of the fixed position.

Description

Technical Field

[0001] This utility model relates to the field of materials testing technology, specifically to a novel flaw detection and quality inspection device for titanium rod blanks. Background Technology

[0002] In the production of titanium billet, flaw detection and quality inspection are key steps to ensure its internal quality, such as detecting defects like cracks and pores, which directly affect the safety and reliability of subsequent processed products.

[0003] While some flaw detection equipment for titanium billets has lifting capabilities, it requires complete disassembly for maintenance, repair, or replacement, which is time-consuming and labor-intensive. The non-flexible fixing method can easily cause pressure damage to the surface of the titanium billet, and unstable clamping may cause the titanium billet to shift during the flaw detection process, affecting the accuracy of the detection signal and leading to misjudgment or missed detection. Therefore, it does not meet the existing requirements. To address this, we propose a new flaw detection and quality inspection equipment for titanium billets. Utility Model Content

[0004] The purpose of this invention is to provide a novel flaw detection and quality inspection device for titanium rod blanks, in order to solve the problems mentioned in the background art. Although some flaw detection devices for titanium rod blanks have lifting functions, they require complete disassembly during later maintenance, repair or replacement, which is time-consuming and labor-intensive. The non-flexible fixing method is prone to causing pressure damage to the surface of the titanium rod blank. At the same time, unstable clamping may cause the titanium rod to shift during the flaw detection process, affecting the accuracy of the detection signal, and thus leading to misjudgment or missed judgment.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a novel flaw detection and quality inspection device for titanium rod blanks, comprising a base, a linear pushing mechanism fixedly provided on one side of the top of the base, and a quality inspection device detachably fixed to the output end of the linear pushing mechanism via a fixing device; a support base fixedly provided on the other side of the top of the base, a blank groove penetrating one side of the support base, and a plurality of support blocks symmetrically penetrating the support base outside the blank groove; a rubber clamping block fixedly provided on the inner side of each of the plurality of support blocks, and a titanium rod blank in the blank groove abutting against the rubber clamping block.

[0006] The linear push mechanism consists of a motor, a lead screw, a slider, and a slide bar. The slider is the output end of the linear push mechanism and is detachably fixed to the quality inspection equipment via a fixing device. The motor is fixedly installed on one side of the top of the base. The output shaft at the top of the motor is connected to the lead screw via a coupling. The outer surface of the lead screw is threaded with a slider. Both sides of the slider are slidably connected to slide bars on the base. The tops of the two slide bars are connected to a connecting plate, which is connected to the top of the lead screw via a bearing.

[0007] The fixing device consists of screws, limiting grooves, threaded holes, limiting rings, and rubber pads. Screws are symmetrically threaded on one side of the slider, and limiting grooves are provided through one side of the slider. Threaded holes are symmetrically provided on one side of the quality inspection equipment. The diameter of the limiting ring is larger than that of the threaded hole and is located on the quality inspection equipment. The diameter of the rubber pad is larger than that of the limiting ring and is located on the quality inspection equipment.

[0008] Preferably, the screw on the slider is threaded into the threaded hole of the quality inspection equipment, the limiting ring of the quality inspection equipment is inserted into the limiting groove of the slider, and the rubber pad of the quality inspection equipment is attached to the outer wall of the slider.

[0009] Preferably, the bottom ends of the two opposing support blocks are fixedly connected by a connecting block inside the support base. The bottom end of the connecting block is fixedly provided with multiple tension springs, and the other end of the tension springs is fixedly connected to the inner wall of the support base.

[0010] Compared with the prior art, the beneficial effects of this utility model are:

[0011] 1. This utility model uses a linear push mechanism to drive the quality inspection equipment to rise and fall, which can flexibly adjust the relative position of the flaw detection probe and the titanium rod blank, ensuring flaw detection at different heights of the titanium rod and avoiding the problem of missed detection due to fixed position;

[0012] 2. This utility model can stably clamp and fix titanium rod blanks of different diameters through tension springs, connecting blocks, support blocks and rubber clips, without the need to replace the clamps separately for titanium rods of different specifications, reducing equipment adjustment costs and broadening the scope of application of the equipment.

[0013] 3. This utility model allows the quality inspection equipment to be detached from the linear push mechanism via a fixing device. When the quality inspection equipment malfunctions and needs to be repaired or replaced with different types of flaw detection components, it can be quickly removed from the push mechanism, greatly shortening the repair and replacement time and reducing equipment downtime costs. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the overall side structure of this utility model;

[0016] Figure 3 This is a top view of the entire utility model;

[0017] Figure 4 This is a partial cross-sectional view of the tension spring of this utility model.

[0018] In the diagram: 1. Base; 2. Support base; 3. Linear push mechanism; 4. Fixing device; 5. Quality inspection equipment; 6. Titanium rod blank; 7. Blank groove; 8. Support block; 9. Rubber clamp; 10. Motor; 11. Lead screw; 12. Slider; 13. Slide rod; 14. Screw; 15. Limiting groove; 16. Threaded hole; 17. Limiting ring; 18. Rubber pad; 19. Connecting block; 20. Tension spring. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0020] Please see Figures 1 to 4 The present invention provides an embodiment of a novel flaw detection and quality inspection device for titanium rod blanks, comprising a base 1, a linear pushing mechanism 3 fixedly mounted on one side of the top of the base 1, and a quality inspection device 5 detachably mounted on the output end of the linear pushing mechanism 3 via a fixing device 4. A support base 2 is fixedly mounted on the other side of the top of the base 1, a blank groove 7 is provided through one side of the support base 2, and multiple support blocks 8 symmetrically mounted on the support base 2 outside the blank groove 7 are provided outside the blank groove 7. A rubber clamp 9 is fixedly mounted on the inner side of each of the multiple support blocks 8, and a titanium rod blank 6 in the blank groove 7 is abutted inside the rubber clamp 9.

[0021] The linear push mechanism 3 consists of a motor 10, a lead screw 11, a slider 12, and a slide bar 13. The slider 12 is the output end of the linear push mechanism 3, and the slider 12 is detachably fixed to the quality inspection equipment 5 through the fixing device 4. The motor 10 is fixedly installed on one side of the top of the base 1. The output shaft of the top of the motor 10 is connected to the lead screw 11 through a coupling. The outer surface of the lead screw 11 is threaded with the slider 12. Both sides of the slider 12 are slidably connected to the slide bars 13 on the base 1. The top of the two slide bars 13 is connected to a connecting plate, and the connecting plate is connected to the top of the lead screw 11 through a bearing.

[0022] The fixing device 4 consists of screws 14, limiting grooves 15, threaded holes 16, limiting rings 17 and rubber pads 18. Screws 14 are symmetrically threaded on one side of the slider 12, and limiting grooves 15 are provided through one side of the slider 12. Threaded holes 16 are symmetrically provided on one side of the quality inspection equipment 5. The diameter of the limiting ring 17 is larger than that of the threaded hole 16 and it is located on the quality inspection equipment 5. The diameter of the rubber pad 18 is larger than that of the limiting ring 17 and it is located on the quality inspection equipment 5.

[0023] The screw on the slider 12 is threaded into the threaded hole 16 of the quality inspection equipment 5. The limiting ring 17 of the quality inspection equipment 5 is inserted into the limiting groove 15 of the slider 12. The rubber pad 18 of the quality inspection equipment 5 is attached to the outer wall of the slider 12, making the quality inspection equipment 5 detachable from the linear push mechanism 3.

[0024] The bottom ends of the two opposing support blocks 8 are fixedly connected by a connecting block 19 inside the support base 2. Multiple tension springs 20 are fixedly provided at the bottom end of the connecting block 19, and the other end of the tension spring 20 is fixedly connected to the inner wall of the support base 2.

[0025] Select a suitable quality inspection device 5 and fix it to the output end of the linear push mechanism 3 through the fixing device 4. Insert the limiting ring 17 of the quality inspection device 5 into the limiting groove 15 of the slider 12. Tighten the screw 14 of the slider 12 into the threaded hole 16 of the quality inspection device 5 so that the rubber pad 18 fits against the outer wall of the slider 12. Place the titanium rod blank 6 in the blank groove 7 and lift the rubber blocks 9 on both sides. The connecting block 19 connected to the bottom of the support blocks 8 on both sides stretches the tension spring 20. The tension spring 20 generates downward pressure to fix the titanium rod blank 6. Start the motor 10 to drive the lead screw 11 to move. The lead screw 11 drives the slider 12 to slide on the slide bar 13 to wind up the quality inspection device 5.

[0026] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A novel flaw detection and quality inspection device for titanium rod blanks, comprising a base (1), characterized in that: A linear pushing mechanism (3) is fixedly provided on one side of the top of the base (1). The output end of the linear pushing mechanism (3) is detachably fixed with a quality inspection device (5) via a fixing device (4). A support base (2) is fixedly provided on the other side of the top of the base (1). A blank groove (7) is provided through one side of the support base (2). Multiple support blocks (8) outside the blank groove (7) are symmetrically provided through the support base (2). A rubber clip (9) is fixedly provided on the inner side of each of the multiple support blocks (8). A titanium rod blank (6) in the blank groove (7) is abutted in the rubber clip (9).

2. The novel flaw detection and quality inspection equipment for titanium rod blanks according to claim 1, characterized in that: The linear push mechanism (3) consists of a motor (10), a lead screw (11), a slider (12), and a slide bar (13). The slider (12) is the output end of the linear push mechanism (3), and the slider (12) is detachably fixed to the quality inspection equipment (5) through a fixing device (4). The motor (10) is fixedly installed on one side of the top of the base (1). The output shaft of the top of the motor (10) is connected to the lead screw (11) through a coupling. The outer surface of the lead screw (11) is threaded with the slider (12). Both sides of the slider (12) are slidably connected to the slide bars (13) on the base (1). The top of the two slide bars (13) is connected to a connecting plate, and the connecting plate is connected to the top of the lead screw (11) through a bearing.

3. The novel flaw detection and quality inspection equipment for titanium rod blanks according to claim 2, characterized in that: The fixing device (4) consists of a screw (14), a limiting groove (15), a threaded hole (16), a limiting ring (17), and a rubber pad (18). The slider (12) is symmetrically threaded with a screw (14) on one side. The limiting groove (15) is provided through one side of the slider (12). The quality inspection equipment (5) is symmetrically provided with a threaded hole (16) on one side. The diameter of the limiting ring (17) is larger than that of the threaded hole (16) and is provided on the quality inspection equipment (5). The diameter of the rubber pad (18) is larger than that of the limiting ring (17) and is provided on the quality inspection equipment (5).

4. The novel flaw detection and quality inspection equipment for titanium rod blanks according to claim 3, characterized in that: The screw on the slider (12) is threaded into the threaded hole (16) of the quality inspection equipment (5), the limiting ring (17) of the quality inspection equipment (5) is inserted into the limiting groove (15) of the slider (12), and the rubber pad (18) of the quality inspection equipment (5) is attached to the outer wall of the slider (12).

5. The novel flaw detection and quality inspection equipment for titanium rod blanks according to claim 1, characterized in that: The bottom ends of the two opposing support blocks (8) are fixedly connected by a connecting block (19) inside the support base (2). The bottom end of the connecting block (19) is fixedly provided with multiple tension springs (20), and the other end of the tension springs (20) is fixedly connected to the inner wall of the support base (2).

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