Novel wire needle jig chuck plate

CN224720076UActive Publication Date: 2026-09-04SUZHOU GAOWEI ELECTRONIC CO LTD
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Patent Information

Application Number
CN202521616388.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-31
Publication Date
2026-09-04
Estimated Expiration
2035-07-31

AI Technical Summary

Technical Problem

[0003]目前探针越来越小,不易进行人工插针,现有技术,线针针盘有斜率进行作业,40um及以下线性探针治具,均是有斜率作业

Benefits of technology

[0013] 1. This utility model breaks through the traditional pin insertion method, improves efficiency by 30%, reduces losses by more than 25%, overcomes the shortcomings of automated production caused by the inclination of the pin plate, realizes CCD alignment testing, and reduces false tests.

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Abstract

The utility model relates to the technical field of wire needle fixture needle plate, and disclose a new type wire needle fixture needle plate, including first needle plate board, the below of first needle plate board is provided with the fine adjustment board, the below of fine adjustment board both sides is provided with aluminium plate, the below of aluminium plate is provided with second needle plate board, the below of second needle plate board is provided with third needle plate board, both ends of first needle plate board, fine adjustment board, second needle plate board and third needle plate board are all seted up with the jack, the jack all is provided with the dowel, the both sides of dowel in the jack all are provided with the wire needle probe, the size of first needle plate board, fine adjustment board, second needle plate board and third needle plate board are all same. The utility model breaks through the traditional needle inserting mode, and the efficiency improves 30%, and the loss reduces more than 25%, breaks through the defect that the needle plate has the slope and leads to the automatic production, realizes the CCD alignment test, reduces the misjudgment.
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Description

Technical Field

[0001] This utility model relates to the field of needle jig and needle plate technology, specifically a novel needle jig and needle plate. Background Technology

[0002] Traditional probe tray assembly methods involve stacking drilled probe trays together, inserting probes, and then separating each layer after all probes are inserted. Alignment pins are then used to fine-tune the inclination to prevent probes from escaping the tray. This type of product is primarily designed for high-end PCB testing fixtures, mostly for devices with a probe size smaller than 40µm. However, with the continuous development of PCB testing technology, the products being tested are becoming increasingly sophisticated.

[0003] As probes become increasingly smaller, manual insertion becomes increasingly difficult. Current technology uses inclined needle discs for operation, and all linear probe fixtures for 40µm and below operate with an inclined profile. This results in high needle loss rates, low operational efficiency, and high costs for manual insertion. Therefore, there is an urgent need for a new type of needle disc fixture to solve these technical problems. Utility Model Content

[0004] The purpose of this invention is to provide a novel needle jig for threading, in order to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A novel needle jig includes a first needle plate, a fine-tuning plate below the first needle plate, aluminum plates on both sides directly below the fine-tuning plate, a second needle plate below the aluminum plates, and a third needle plate directly below the second needle plate. Insertion holes are provided at both ends of the first needle plate, the fine-tuning plate, the second needle plate, and the third needle plate, and pins are provided in each insertion hole. Needle probes are inserted into each insertion hole on both sides of the pins.

[0007] As a preferred embodiment of this utility model, the first needle plate, the fine-tuning plate, the second needle plate, and the third needle plate are all the same size.

[0008] As a preferred embodiment of this invention, the fine-tuning plate can be moved left and right.

[0009] In a preferred embodiment of this invention, the number of needle probes is set to six.

[0010] In a preferred embodiment of this invention, all the sockets are through holes.

[0011] In a preferred embodiment of this invention, the bottom of the fine-tuning plate is in contact with the top of the aluminum plate, but the two are not connected.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] 1. This utility model breaks through the traditional pin insertion method, improves efficiency by 30%, reduces losses by more than 25%, overcomes the shortcomings of automated production caused by the inclination of the pin plate, realizes CCD alignment testing, and reduces false tests.

[0014] 2. This utility model improves the manufacturing capability of traditional special test fixtures by using a linear probe structure design, increasing the minimum probe diameter from 40um to 20um. Attached Figure Description

[0015] Other features, objects, and advantages of this application will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the structure after the fine-tuning plate of this utility model has been adjusted.

[0018] In the diagram: 1. First needle plate; 2. Fine adjustment plate; 3. Second needle plate; 4. Third needle plate; 5. Aluminum plate; 6. Needle probe; 7. Pin; 8. Insertion hole. Detailed Implementation

[0019] The present application will now be described in further detail with reference to the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are for illustrative purposes only and are not intended to limit the scope of the utility model. Furthermore, it should be noted that, for ease of description, only the parts relevant to the utility model are shown in the accompanying drawings. In the embodiments of the present utility model, the different types of cross-sectional lines are not labeled according to national standards, nor do they specify material requirements for the components; they are used to distinguish the cross-sectional views of the components in the drawings.

[0020] Please see Figure 1-2 A novel needle jig includes a first needle plate 1, a fine-tuning plate 2 below the first needle plate 1, aluminum plates 5 on both sides directly below the fine-tuning plate 2, a second needle plate 3 below the aluminum plates 5, and a third needle plate 4 directly below the second needle plate 3. Insertion holes 8 are provided at both ends of the first needle plate 1, the fine-tuning plate 2, the second needle plate 3, and the third needle plate 4. Pins 7 are provided in each insertion hole 8, and needle probes 6 are inserted into each insertion hole 8 on both sides of the pins 7.

[0021] The first needle plate 1, the fine-tuning plate 2, the second needle plate 3, and the third needle plate 4 are all the same size.

[0022] Among them, the fine-tuning plate 2 can be moved left and right.

[0023] The number of needle probes 6 is set to six.

[0024] All of the 8 sockets are through holes.

[0025] The bottom of the fine-tuning plate 2 is in contact with the top of the aluminum plate 5, but the two are not connected.

[0026] The working principle and usage process of this utility model: The product sets probes according to the pins of the circuit board. By utilizing the layer stacking of the board, the wire probe 6 is effectively placed in the insertion holes 8 of the first pin plate 1, the fine-tuning plate 2, the second pin plate 3, and the third pin plate 4. The other end is in contact with the copper wire cross-section of the electrode surface. The other end of the copper wire on the electrode surface is connected to the electrical testing equipment through a contactor to achieve the testing effect. This breaks through the traditional pin insertion method, improves efficiency by 30%, and reduces losses by more than 25%. It also overcomes the shortcomings of the inability to automate production due to the slope of the pin plate, realizes CCD alignment testing, and reduces false tests. The product uses a linear probe structure design, which improves the manufacturing capability of traditional special test fixtures. The minimum probe diameter is increased from 40um to 20um. The contents not described in detail in this description are existing technologies known to those skilled in the art.

[0027] The above description is merely a preferred embodiment of this application and an explanation of the technical principles employed. Those skilled in the art should understand that the scope of the utility model involved in this application is not limited to the technical solutions formed by specific combinations of the above-described technical features, but should also cover other technical solutions formed by arbitrary combinations of the above-described technical features or their equivalents without departing from the inventive concept. For example, technical solutions formed by substituting the above features with (but not limited to) technical features with similar functions disclosed in this application.

Claims

1. A novel needle jig, comprising a first needle plate (1), characterized in that: A fine-tuning plate (2) is provided below the first needle plate (1). Aluminum plates (5) are provided on both sides directly below the fine-tuning plate (2). A second needle plate (3) is provided below the aluminum plates (5). A third needle plate (4) is provided directly below the second needle plate (3). Insertion holes (8) are provided at both ends of the first needle plate (1), the fine-tuning plate (2), the second needle plate (3) and the third needle plate (4). Pins (7) are provided in each insertion hole (8). Thread needle probes (6) are inserted into each insertion hole (8) and located on both sides of the pins (7).

2. The novel needle jig and needle plate according to claim 1, characterized in that: The first needle plate (1), the fine adjustment plate (2), the second needle plate (3), and the third needle plate (4) are all the same size.

3. The novel needle jig and needle plate according to claim 1, characterized in that: The fine-tuning plate (2) can be moved left and right.

4. The novel needle jig and needle plate according to claim 1, characterized in that: The number of the needle probes (6) is set to six.

5. The novel needle jig and needle plate according to claim 1, characterized in that: All the jacks (8) are through holes.

6. The novel needle jig and needle plate according to claim 1, characterized in that: The bottom of the fine-tuning plate (2) is in contact with the top of the aluminum plate (5), but the two are not connected.