A nickel-copper plated copper conductor

Abstract

The utility model relates to copper conductor technical field, and disclose a kind of nickel-plated copper base copper conductor, including cable core, the quantity of cable core is five, the outside of cable core is fixedly installed with first insulating layer, the outside of first insulating layer is fixedly installed with second insulating layer, and the second insulating layer and first insulating layer are filled by stone wool thread, the second insulating layer outside is woven and wrapped with shielding layer, the outside of shielding layer is extruded and covered with sheath layer, the outside of copper conductor is equipped with nickel-plated layer, and continuous covering copper conductor main surface.This nickel-plated copper base copper conductor, by using ultra-high performance nickel-plated copper base copper conductor as core, with high electrical conductivity and good corrosion resistance, high temperature stability, ensure the conductive performance stability of cable under harsh environment, insulating layer uses fluoroplastic, with high insulation resistance and breakdown strength, can effectively avoid short circuit or electric leakage problem, and temperature resistance is excellent, can adapt to high temperature environment.

Description

Technical Field

[0001] This utility model relates to the field of copper conductor technology, specifically to a nickel-plated copper-based copper conductor. Background Technology

[0002] Copper conductors, as crucial carriers for power transmission and signal transmission in cables, are widely used in various fields. Traditional cables, however, suffer from poor corrosion resistance and high-temperature stability, making them prone to performance degradation and reduced service life in harsh environments such as marine, chemical, and high-temperature environments. Furthermore, the insulation, shielding, and sheathing layers of cables often fail to meet the demands of special scenarios in terms of weather resistance, interference resistance, and mechanical strength. This leads to problems such as short circuits, signal interference, and sheath damage in complex environments, limiting their application scope.

[0003] Although existing technologies have made some improvements to cable structures, problems such as insufficient bonding between structural layers and poor overall performance synergy still exist. Therefore, developing a cable with ultra-high performance nickel-plated copper-based conductors as its core, reasonable matching of structural layers, and excellent comprehensive performance is of significant practical importance. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a nickel-plated copper-based copper conductor, which has advantages such as high conductivity, good corrosion resistance, high temperature stability, and ensures stable conductivity of the cable in harsh environments. It solves the problems of existing cables in terms of conductor performance, insulation effect, anti-interference ability, weather resistance and mechanical strength.

[0006] (II) Technical Solution

[0007] To achieve the aforementioned high conductivity, good corrosion resistance, and high-temperature stability, this utility model provides the following technical solution: a nickel-plated copper-based copper conductor, comprising a cable core, wherein the number of cable cores is five, each cable core comprising a copper conductor, a first insulating layer fixedly installed on the outside of the copper conductor, a second insulating layer fixedly installed on the outside of the first insulating layer, the space between the second insulating layer and the first insulating layer being filled with asbestos thread, a shielding layer braided and wrapped on the outside of the second insulating layer, a sheathing layer extruded and covered on the outside of the shielding layer, and a nickel-plated layer continuously covering the surface of the copper conductor body on the outside of each copper conductor.

[0008] Preferably, the copper conductor is made of oxygen-free copper rod with a smooth, round appearance free from mechanical damage, and the strands are tightly twisted without loosening or skipping. It is a multi-strand strand, and the DC resistance is required to be ≤0.0179Ω·mm. 2 / m, stranded wire diameter requirements: 0.495-0.505mm, elongation after stranding ≥20%, resistivity ≤1.724×10-8 Ω·m.

[0009] Preferably, the nickel plating layer has a thickness of 5-30 μm and is free of pinholes.

[0010] Preferably, the second insulating layer is made of fluoroplastic material, wherein the fluoroplastic is polytetrafluoroethylene and the thickness is 0.5-2mm.

[0011] Preferably, the shielding layer is made of copper wire braiding with a braiding coverage of ≥90%.

[0012] Preferably, the sheath layer is made of weather-resistant polyethylene with a thickness of 1-3 mm.

[0013] (III) Beneficial Effects

[0014] Compared with the prior art, this utility model provides a nickel-plated copper-based copper conductor, which has the following beneficial effects:

[0015] 1. This nickel-plated copper-based conductor uses an ultra-high performance nickel-plated copper-based conductor as its core, which has high conductivity, good corrosion resistance, and high temperature stability, ensuring the stable conductivity of the cable in harsh environments. The insulation layer is made of fluoroplastic, which has high insulation resistance and breakdown strength, effectively avoiding short circuits or leakage problems, and has excellent temperature resistance, making it suitable for high-temperature environments.

[0016] 2. The nickel-plated copper-based copper conductor has a shielding layer made of copper wire braid with a coverage of ≥90%, which can effectively suppress electromagnetic interference, prevent the conductor from interfering with the outside world, and ensure the stability of signal transmission. The sheath layer is made of weather-resistant polyethylene, which has excellent weather resistance, UV resistance and ozone resistance, while also having a certain mechanical strength to protect the internal structure from mechanical impact and wear. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this utility model.

[0018] In the diagram: 1. Copper conductor, 2. First insulating layer, 3. Filling layer, 4. Second insulating layer, 5. Shielding layer, 6. Sheath layer. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figure 1A nickel-plated copper-based copper conductor includes five cable cores. Each cable core includes a copper conductor 1. The copper conductor 1 is made of oxygen-free copper rod, with a smooth, round appearance free from mechanical damage. The stranded wires are tightly twisted without loose strands or skipped wires, and the stranded wires are multi-stranded. The DC resistance is required to be ≤0.0179Ω·mm. 2 / m, stranded wire diameter requirements: 0.495-0.505mm, elongation after stranding ≥20%, resistivity ≤1.724×10 -8 Ω·m, a first insulating layer 2 is fixedly installed on the outside of the copper conductor 1, a second insulating layer 4 is fixedly installed on the outside of the first insulating layer 2, a filling layer 3 is provided between the second insulating layer 4 and the first insulating layer 2, the filling layer 3 is asbestos wire, the second insulating layer (4) is made of fluoroplastic material, the fluoroplastic is polytetrafluoroethylene, the thickness is 1mm, the second insulating layer 4 is woven and wrapped with a shielding layer 5, the shielding layer 5 is woven with copper wire, the braiding coverage is ≥90%, the shielding layer 5 is extruded and covered with a sheath layer 6, the outside of the copper conductor 1 is provided with a nickel plating layer, which continuously covers the main surface of the copper conductor 1, the nickel plating layer thickness is 5-30μm, and there are no pinholes, the sheath layer 6 is made of weather-resistant polyethylene, and the thickness is 2mm.

[0021] In summary, this nickel-plated copper-based conductor, by using an ultra-high performance nickel-plated copper-based conductor as its core, combines high conductivity with good corrosion resistance and high-temperature stability, ensuring stable conductivity of the cable in harsh environments. The insulation layer is made of fluoroplastic, which has high insulation resistance and breakdown strength, effectively avoiding short circuits or leakage problems, and has excellent temperature resistance, making it suitable for high-temperature environments.

[0022] Furthermore, the shielding layer is made of copper wire braid with a coverage of ≥90%, which can effectively suppress electromagnetic interference, prevent the conductor from interfering with the outside world, and ensure the stability of signal transmission. The sheath layer is made of weather-resistant polyethylene, which has excellent weather resistance, UV resistance and ozone resistance, while also having a certain mechanical strength to protect the internal structure from mechanical impact and wear.

[0023] It should be noted that the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0024] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A nickel-plated copper-based copper conductor, comprising a cable core, characterized in that: The cable core consists of five parts, each part being a copper conductor (1). A first insulation layer (2) is fixedly installed on the outside of the copper conductor (1). A second insulation layer (4) is fixedly installed on the outside of the first insulation layer (2). A filling layer (3) is provided between the second insulation layer (4) and the first insulation layer (2). The filling layer (3) is an asbestos thread. A shielding layer (5) is woven and wrapped on the outside of the second insulation layer (4). A sheath layer (6) is extruded and covered on the outside of the shielding layer (5). A nickel plating layer is provided on the outside of each copper conductor (1), continuously covering the main surface of the copper conductor (1).

2. The nickel-plated copper-based copper conductor according to claim 1, characterized in that: The copper conductor (1) is made of oxygen-free copper rod with a smooth, round appearance and no mechanical damage. The stranded wire is tight, not loose, and without skipped strands. It is multi-stranded and the DC resistance is required to be ≤0.0179Ω·mm. 2 / m, stranded wire diameter requirements: 0.495-0.505mm, elongation after stranding ≥20%, resistivity ≤1.724×10 -8 Ω·m.

3. The nickel-plated copper-based copper conductor according to claim 1, characterized in that: The nickel plating layer is 5-30 μm thick and free of pinholes.

4. The nickel-plated copper-based copper conductor according to claim 1, characterized in that: The second insulating layer (4) is made of fluoroplastic material, which is polytetrafluoroethylene with a thickness of 1 mm.

5. The nickel-plated copper-based copper conductor according to claim 1, characterized in that: The shielding layer (5) is made of copper wire braiding with a braiding coverage of ≥90%.

6. The nickel-plated copper-based copper conductor according to claim 1, characterized in that: The sheath layer (6) is made of weather-resistant polyethylene with a thickness of 2 mm.

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