A power transformer skeleton

CN224720684UActive Publication Date: 2026-09-04HUIZHOU QIANLI ELECTRONICS CO LTD
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Patent Information

Application Number
CN202521519799.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-21
Publication Date
2026-09-04
Estimated Expiration
2035-07-21

AI Technical Summary

Technical Problem

[0005]基于此,有必要针对变压器骨架在进行运输时,其上的针脚没有较好的防护,针脚较为容易受到损伤;另外,变压器骨架大多为一体式的结构,不仅不便于拆分携带,同时其上的部件损坏时也不便于进行更换的技术问题,提供一种电源变压器骨架

Benefits of technology

[0017] In one embodiment, a plurality of the winding grooves are formed at equal intervals from top to bottom on the outer surface of the winding post.

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Abstract

The utility model provides a kind of power transformer framework, including winding post, the upper end of the winding post is inserted and fixedly installed with No. 1 mounting plate, the left end middle part and right end middle part of No. 1 mounting plate are both installed with two No. 1 screws, the lower end of the winding post is inserted and fixedly installed with No. 2 mounting plate, the left end middle part and right end middle part of No. 2 mounting plate are both installed with two No. 2 screws, the left end and right end of No. 2 mounting plate are fixedly installed with support device.The utility model relates to a kind of power transformer framework, by loosening No. 1 screw and No. 2 screw, the device can be split, not only the split carrying of device is convenient, the replacement of damaged component is also convenient, and two support frames are further provided on No. 2 mounting plate, when transformer framework is placed, two support frames can not only support the device, but also avoid the needle pin of the lower end of No. 2 mounting plate directly contact with the tabletop or ground placed.
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Description

Technical Field

[0001] This utility model relates to the field of transformer frame technology, and in particular to a power transformer frame. Background Technology

[0002] A transformer is an important electrical device in a power system used to transmit and distribute electrical energy. It can change the magnitude of AC voltage according to the principle of electromagnetic induction to meet different power demands. It is mainly composed of a primary coil, a secondary coil, an iron core, and a transformer frame. The power transformer frame is the framework structure that supports the iron core of the power transformer. It is also called the transformer skeleton or transformer wire frame and is a major structural component of the transformer. It not only provides space for the copper wires in the transformer to be wound, but the metal pins in the frame also serve as supports for the winding of the copper wires. After being soldered, it is connected to the PCB board and plays a conductive role when the transformer is working.

[0003] Existing patent (application number 202421391100.7) discloses a transformer frame structure, including a top plate, winding posts, a bottom plate, and pin base components. This utility model, by providing a pin base component that protects the pins, allows for the rotatable folding rod to engage with the internally threaded connecting plate during transformer transportation and storage. Adjusting the bottom support plate, with the assistance of positioning posts, extends the plate, thus shielding and protecting the pins at the bottom of the connecting plate from damage. This improves the practicality of the transformer frame structure for safe storage. Furthermore, the foldable folding rod allows for outward folding after the support plate is retracted, reducing the space occupied by the folding rod and enhancing the convenience and practicality of the transformer frame structure.

[0004] The existing transformer frames lack adequate protection for their pins during transportation, making them susceptible to damage. Furthermore, most transformer frames are one-piece structures, which are not only inconvenient to disassemble and carry, but also difficult to replace damaged components. Utility Model Content

[0005] Therefore, it is necessary to provide a power transformer frame to address the technical problems that the pins on the transformer frame are not well protected during transportation and are easily damaged; in addition, most transformer frames are one-piece structures, which are not only inconvenient to disassemble and carry, but also inconvenient to replace damaged parts.

[0006] A power transformer frame includes a winding post. A first mounting plate is inserted and fixedly installed at the upper end of the winding post. Two No. 1 screws are installed at the middle of the left and right ends of the first mounting plate. A second mounting plate is inserted and fixedly installed at the lower end of the winding post. Two No. 2 screws are installed at the middle of the left and right ends of the second mounting plate. A support device is fixedly installed at the left and right ends of the second mounting plate.

[0007] In one embodiment, a No. 1 fixing seat is fixedly installed on the upper left and upper right parts of the winding post, and a No. 2 fixing seat is fixedly installed on the lower left and lower right parts of the winding post. Two No. 1 screw holes are opened at the right ends of the two No. 1 fixing seats and the two No. 2 fixing seats. A set of heat dissipation holes are opened at the upper front end, lower front end, upper left end, lower left end, upper rear end, lower rear end, upper right end, and lower right end of the winding post. Several winding grooves are opened on the outer surface of the winding post.

[0008] The design of several winding grooves on the winding post facilitates the winding of the device. In addition, two sets of heat dissipation holes are opened on each of the four end faces of the winding post, thereby improving the heat dissipation performance of the winding post.

[0009] In one embodiment, the first mounting plate has several protective holes at the front and rear of its upper end, and a first mounting groove at the middle of its upper end. The first mounting plate is fixedly mounted on two first fixing seats by a first screw.

[0010] Align the No. 1 mounting plate with the No. 1 mounting slot on it to the two No. 1 fixing seats on the winding column and insert it into the upper end of the winding column. Then screw the No. 1 screw into the No. 1 fixing seat to complete the installation of the No. 1 mounting plate. Similarly, align the No. 2 mounting plate with the No. 2 mounting slot on it to the No. 2 fixing seat on the winding column and insert it into the lower end of the winding column. Then screw the No. 2 screw into the No. 2 fixing seat to complete the assembly of the transformer frame. The device can be disassembled by loosening the No. 1 and No. 2 screws, which not only facilitates the disassembly and carrying of the device, but also makes it easy to replace damaged parts.

[0011] In one embodiment, the second mounting plate has two No. 2 screw holes at the front and rear of its upper end, and several pins are fixedly installed at the front and rear of its lower end. The second mounting plate has a No. 2 mounting groove in the middle of its upper end, and the second mounting plate is fixedly installed on two No. 2 mounting seats by No. 2 screws.

[0012] When transporting the device, mounting plate number two can be placed on top of mounting plate number one. At this time, the pins on mounting plate number two can be inserted into the protective holes on mounting plate number one. This not only further facilitates the transport of the device, but also protects the pins from being scratched by external objects during transport.

[0013] In one embodiment, the support device includes a support frame with a slot at the left end. No. 3 screws are installed at the front and rear of the upper end of the support frame, and anti-slip rubber pads are fixedly installed at the front and rear of the lower end of the support frame. The support frame is fixedly installed on the right end of the second mounting plate by inserting No. 3 screws.

[0014] When placing the transformer frame, the two support frames not only support the device, but also prevent the pins at the bottom of the No. 2 mounting plate from directly contacting the table or ground. In addition, the anti-slip rubber pads at the bottom of the support frames also improve the stability during placement.

[0015] In one embodiment, both the first mounting plate and the second mounting plate are square-shaped.

[0016] In one embodiment, the first screw corresponds left-right to the first screw hole on the first fixing base, and the second screw corresponds left-right to the first screw hole on the second fixing base.

[0017] In one embodiment, a plurality of the winding grooves are formed at equal intervals from top to bottom on the outer surface of the winding post.

[0018] In one embodiment, the pins are positioned vertically opposite to the protective sockets, and the protective sockets are larger than the pins.

[0019] In one embodiment, the width of the slot is the same as the width of the second mounting plate.

[0020] The aforementioned power transformer frame is assembled by aligning the first mounting slot of the first mounting plate with the two first fixing seats on the winding post and inserting it into the upper end of the winding post. Then, the first screw is screwed into the first fixing seat. Similarly, the second mounting plate is aligned with the second fixing seat on the winding post and inserted into the lower end of the winding post. Then, the second screw is screwed into the second fixing seat, thus completing the assembly of the transformer frame. The assembly can be disassembled by loosening the first and second screws, which not only facilitates disassembly and transport of the assembly but also makes it easy to replace damaged parts. Furthermore, the second mounting plate... The mounting plate is also equipped with two support frames. When the transformer frame is placed, the two support frames not only support the device, but also prevent the pins at the bottom of the second mounting plate from directly contacting the table or ground. In addition, the anti-slip rubber pads at the bottom of the support frames also improve the stability during placement. When the device is transported, the second mounting plate can be placed on top of the first mounting plate. At this time, the pins on the second mounting plate can be inserted into the protective holes on the first mounting plate. This not only further facilitates the transportation of the device, but also protects the pins from being scratched by external objects during transportation. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of a power transformer frame according to the present invention; Figure 2 This is a schematic diagram of the overall structure of the winding post of a power transformer frame according to the present invention. Figure 3 This is a schematic diagram of the overall structure of the No. 1 mounting plate of a power transformer frame according to this utility model; Figure 4 This is a schematic diagram of the overall structure of the No. 2 mounting plate of a power transformer frame according to this utility model; Figure 5 This is a schematic diagram of the overall structure of a support device for a power transformer frame according to the present invention. Detailed Implementation

[0022] To make the above-mentioned objects, features, and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model are described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a full understanding of this utility model. However, this utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the spirit of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed below. In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0023] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0024] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0025] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0026] It should be noted that when an element is referred to as being "fixed to" or "set on" another element, it can be directly on the other element or there may be an intervening element. When an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.

[0027] Please refer to the following: Figures 1 to 5 This utility model provides a power transformer frame, including a winding post 1. A first mounting plate 2 is inserted and fixedly installed on the upper end of the winding post 1. Two No. 1 screws 5 are installed on the middle of the left and right ends of the first mounting plate 2. A second mounting plate 3 is inserted and fixedly installed on the lower end of the winding post 1. Two No. 2 screws 6 are installed on the middle of the left and right ends of the second mounting plate 3. A support device 4 is fixedly installed on the left and right ends of the second mounting plate 3. The first mounting plate 2 and the second mounting plate 3 are both U-shaped.

[0028] A first fixing seat 12 is fixedly installed on the upper left and upper right sides of the winding post 1. A second fixing seat 13 is fixedly installed on the lower left and lower right sides of the winding post 1. Two first fixing seats 12 and two second fixing seats 13 are each provided with two first screw holes 14 on their right ends. A set of heat dissipation holes 11 are provided on the upper front end, lower front end, upper left end, lower left end, upper rear end, lower rear end, upper right end, and lower right end of the winding post 1. Several winding grooves 10 are provided on the outer surface of the winding post 1. The first screw 5 is positioned laterally to the first screw hole 14 on the first fixing seat 12, and the second screw 6 is positioned laterally to the first screw hole 14 on the second fixing seat 13. Several winding grooves 10 are provided at equal intervals from top to bottom on the outer surface of the winding post 1.

[0029] The design of several winding grooves 10 on the winding post 1 facilitates the winding of the device. In addition, two sets of heat dissipation holes 11 are opened on each of the four end faces of the winding post 1, thereby improving the heat dissipation performance of the winding post 1.

[0030] The first mounting plate 2 has several protective holes 20 at the front and rear of its upper end, and a first mounting groove 21 at the middle of its upper end. The first mounting plate 2 is fixedly mounted on two first fixing seats 12 by first screws 5.

[0031] Mounting plate 2 is installed by aligning its mounting slot 21 with the two fixing seats 12 on the winding post 1 and inserting it into the upper end of the winding post 1. Then, screw screw 5 into the fixing seat 12 to complete the installation of mounting plate 2. Similarly, mounting plate 3 is installed by aligning its mounting slot 31 with the fixing seat 13 on the winding post 1 and inserting it into the lower end of the winding post 1. Then, screw screw 6 into the fixing seat 13 to complete the assembly of the transformer frame. The device can be disassembled by loosening screws 5 and 6, which not only facilitates the disassembly and carrying of the device but also makes it easy to replace damaged parts.

[0032] The second mounting plate 3 has two screw holes 32 at the front and rear of its upper end. Several pins 30 are fixedly installed at the front and rear of its lower end. The second mounting plate 3 has a mounting groove 31 in the middle of its upper end. The second mounting plate 3 is fixedly installed on two mounting bases 13 by screws 6. The pins 30 correspond vertically to the protective holes 20, and the size of the protective holes 20 is larger than that of the pins 30.

[0033] When the device is being transported, the second mounting plate 3 can be placed on top of the first mounting plate 2. At this time, the pins 30 on the second mounting plate 3 can be inserted into the protective holes 20 on the first mounting plate 2. This not only further facilitates the transport of the device, but also protects the pins 30 from being scratched by external objects during transport.

[0034] The support device 4 includes a support frame 40, with a slot 41 at the left end of the support frame 40. No. 3 screws 42 are installed at the front and rear of the upper end of the support frame 40, and anti-slip rubber pads 43 are fixedly installed at the front and rear of the lower end of the support frame 40. The support frame 40 is fixedly installed on the right end of the second mounting plate 3 by inserting the No. 3 screws 42. The width of the slot 41 is the same as the width of the second mounting plate 3.

[0035] When the transformer frame is placed, the two support frames 40 not only support the device, but also prevent the pins 30 at the bottom of the second mounting plate 3 from directly contacting the table or ground. In addition, the anti-slip rubber pads 43 at the bottom of the support frames 40 also improve the stability during placement.

[0036] This utility model provides a power transformer frame. A first mounting plate 2 is aligned with two first fixing seats 12 on the winding post 1 via its first mounting slot 21 and inserted into the upper end of the winding post 1. Then, a first screw 5 is screwed into the first fixing seat 12. Similarly, a second mounting plate 3 is aligned with a second fixing seat 13 on the winding post 1 via its second mounting slot 31 and inserted into the lower end of the winding post 1. Then, a second screw 6 is screwed into the second fixing seat 13, thus completing the assembly of the transformer frame. The device can be disassembled by loosening the first screw 5 and the second screw 6, which not only facilitates disassembly and transport of the device but also makes it easy to replace damaged parts. Furthermore, the second screw... The mounting plate 3 is also equipped with two support frames 40. When the transformer frame is placed, the two support frames 40 can not only support the device, but also prevent the pins 30 at the bottom of the second mounting plate 3 from directly contacting the table or ground. In addition, the anti-slip rubber pads 43 at the bottom of the support frames 40 also improve the stability during placement. At the same time, when the device is transported, the second mounting plate 3 can be placed on the top of the first mounting plate 2. At this time, the pins 30 on the second mounting plate 3 can be inserted into the protective holes 20 on the first mounting plate 2. This not only further facilitates the transportation of the device, but also protects the pins 30 from being scratched by external objects during transportation.

[0037] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0038] The embodiments described above are merely illustrative of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. A power transformer frame, comprising winding posts, characterized in that: A first mounting plate is inserted and fixedly installed at the upper end of the winding post, two first screws are installed at both the middle portion of the left end and the middle portion of the right end of the first mounting plate, a second mounting plate is inserted and fixedly installed at the lower end of the winding post, two second screws are installed at both the middle portion of the left end and the middle portion of the right end of the second mounting plate, and a supporting device is fixedly installed jointly on the left end and the right end of the second mounting plate; first fixing seats are fixedly installed on both the left upper part and the right upper part of the upper end of the winding post, second fixing seats are fixedly installed on both the left lower part and the right lower part of the lower end of the winding post, two first screw holes are formed on the right ends of the two first fixing seats and the two second fixing seats, and a group of heat dissipation holes are formed on the upper front part, lower front part, upper left part, lower left part, upper rear part, lower rear part, upper right part and lower right part of the winding post respectively; a plurality of protective insertion holes are formed on both the front upper part and the rear upper part of the upper end of the first mounting plate, and a first mounting groove is formed in the middle of the upper end of the first mounting plate; two second screw holes are formed on both the front upper part and the rear upper part of the upper end of the second mounting plate, a plurality of pins are fixedly installed on both the front lower part and the rear lower part of the lower end of the second mounting plate, and a second mounting groove is formed in the middle of the upper end of the second mounting plate.

2. The power transformer frame according to claim 1, characterized in that, A plurality of winding grooves are formed on the outer surface of the winding post.

3. A power transformer frame according to claim 1, characterized in that, The first mounting plate is fixedly installed on the two first fixing seats through the first screws.

4. A power transformer frame according to claim 1, characterized in that, The second mounting plate is fixedly installed on the two second fixing seats through the second screws.

5. A power transformer frame according to claim 1, characterized in that, The supporting device comprises a supporting frame, a clamping groove is formed at the left end of the supporting frame, third screws are installed on both the front upper part and the rear upper part of the supporting frame, anti-slip rubber pads are fixedly installed on both the front lower part and the rear lower part of the supporting frame, and the supporting frame is inserted and fixedly installed at the right end of the second mounting plate through the third screws.

6. A power transformer frame according to claim 1, characterized in that, Both the first mounting plate and the second mounting plate are in a square shape with a hollow center.

7. A power transformer frame according to claim 1, characterized in that, The positions of the first screws correspond left-right to the first screw holes on the first fixing seats, and the positions of the second screws correspond left-right to the first screw holes on the second fixing seats.

8. A power transformer frame according to claim 2, characterized in that, The plurality of winding grooves are formed on the outer surface of the winding post at equal intervals from top to bottom.

9. A power transformer frame according to claim 1, characterized in that, The positions of the pins correspond up-down to the protective insertion holes, and the size of the protective insertion holes is larger than that of the pins.

10. A power transformer frame according to claim 5, characterized in that, The width of the clamping groove is consistent with the width of the second mounting plate.

Citation Information

Patent Citations

  • Transformer skeleton structure

    CN222720201U