Ultra-thin arc-shaped lithium battery stress-free packaging assembly

CN224720874UActive Publication Date: 2026-09-04ZHANGZHOU AUCOPO ENERGY TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202521796716.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-22
Publication Date
2026-09-04
Estimated Expiration
2035-08-22

AI Technical Summary

Technical Problem

[0005]为了弥补以上不足,本实用新型提供了一种超薄弧形锂电池无应力封装组件,旨在改善现有技术中封装时存有较大应力可能影响电池使用和封装需要较多人工进行流水线运作的问题

Benefits of technology

[0023] 1. In this utility model, after the bottom shell and top cover are sealed, the operator starts the pressure reducing machine. The inside of the pressure reducing machine and the pressure reducing tank are connected by a pipe, so that the pressure reducing machine can discharge the internal gas to reduce the pressure. This allows the sealing paper to seal the energy storage object under low pressure, thereby achieving the effect of stress-free sealing. In addition, the internal pressure can be changed by controlling the working time of the pressure reducing machine to achieve the effect of adapting to different models of energy storage objects. The internal air pressure drop allows the sealing paper to adhere to the surface of the energy storage object, enhancing the sealing performance.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224720874U_ABST
    Figure CN224720874U_ABST
Patent Text Reader

Abstract

The utility model relates to lithium battery technical field discloses a kind of stress-free packaging assemblies of ultrathin arc lithium battery, including fixed plate, the top of the fixed plate is installed with stress-free packaging mechanism, the top of the fixed plate is fixedly connected with bottom shell, the inside of the bottom shell is installed with automatic forming mechanism, the outside of the fixed plate is fixedly connected with carousel, the inside of the carousel is fixedly connected with support column, the bottom of the support column is rotatably connected with bottom plate, the top of the automatic forming mechanism is detachably connected with packaging paper, the top of the packaging paper is detachably connected with storage object, the stress-free packaging mechanism includes top cover.The utility model in this way to reach the effect of stress-free packaging, in addition, the working time of pressure reducing machine can be controlled to change internal pressure to reach the effect of adapting different models of storage object, and the surface of packaging paper and storage object is adhered and packaged by internal air pressure drop to enhance sealing property.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of lithium battery technology, and in particular to an ultra-thin arc-shaped stress-free lithium battery packaging component. Background Technology

[0002] The stress-free packaging structure for ultra-thin curved lithium batteries typically consists of curved end caps that match the curvature of the battery. During packaging, the curved grooves of the end caps engage with the edges of the battery cell to create a curved seal. Combined with specific packaging materials and processes, this ensures uniform stress distribution on the battery cell during packaging, preventing stress buildup, ensuring packaging quality, and reducing risks such as leakage.

[0003] The ultra-thin curved lithium battery stress-free encapsulation component is designed for ultra-thin curved lithium batteries, aiming to reduce encapsulation stress and improve battery performance and reliability. It is mainly used in smart wearable devices, such as smartwatches, bracelets, and smart clothing, where it can better conform to the curves of the human body and improve wearing comfort. It is also suitable for flexible display devices, providing power support while adapting to bending, folding, and other shape changes of the device. Furthermore, it can be used in implantable medical devices to meet their needs for miniaturized, curved battery structures, and its high safety helps protect human health.

[0004] In the existing technology, the stress-free packaging component for ultra-thin arc-shaped lithium batteries still has a large stress during packaging, which may affect the use of the battery. Packaging requires a lot of manual assembly line operation. Using traditional planar packaging devices and then bending the battery can easily damage the cell and affect the electrical performance. It may also produce wrinkles that affect the appearance. In the case of ultra-thinness, conventional aluminum-plastic film punching technology is not applicable. Therefore, an ultra-thin arc-shaped stress-free packaging component for lithium batteries is proposed to solve the above problems. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides an ultra-thin arc-shaped stress-free lithium battery packaging component, which aims to improve the problems in the prior art where large stress during packaging may affect battery use and packaging requires a lot of manual assembly line operation.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] An ultra-thin arc-shaped stress-free lithium battery packaging assembly includes a fixing plate, a stress-free packaging mechanism mounted on the top of the fixing plate, a bottom shell fixedly connected to the top of the fixing plate, an automatic forming mechanism installed inside the bottom shell, a turntable fixedly connected to the outside of the fixing plate, a support column fixedly connected inside the turntable, a base plate rotatably connected to the bottom of the support column, a packaging paper detachably connected to the top of the automatic forming mechanism, a storage element detachably connected to the top of the packaging paper, a top cover, a protective box fixedly connected to the outside of the top cover, a sealing ring fixedly connected to the top of the top cover, and a voltage reduction component fixedly connected inside the protective box.

[0008] As a further description of the above technical solution:

[0009] The pressure reduction assembly includes a pressure reduction machine, the drive end of which is fixedly connected to a pipe, and a pressure reduction groove is provided inside the top cover;

[0010] As a further description of the above technical solution:

[0011] The automatic forming mechanism includes a second protective box. Two sliding rods are fixedly connected inside the bottom shell. A limit rod is fixedly connected inside the bottom shell. A flip rod is rotatably connected to the outside of the limit rod. A drive assembly is fixedly connected inside the second protective box.

[0012] As a further description of the above technical solution:

[0013] The drive assembly includes a motor, a rotating rod is fixedly connected to the drive end of the motor, and a gear is fixedly connected to the outside of the rotating rod;

[0014] As a further description of the above technical solution:

[0015] The two slide rods are externally fixedly connected to racks, and the racks are externally fixedly connected to sliders;

[0016] As a further description of the above technical solution:

[0017] The flip rod is rotatably connected to the inside of the slider, and the outside of the gear is meshed with the bottom of the rack.

[0018] As a further description of the above technical solution:

[0019] The bottom of the motor is fixedly connected to the inside of the bottom housing, and the top of the bottom housing is detachably connected to the top of the sealing ring;

[0020] As a further description of the above technical solution:

[0021] The pipe is externally fixedly connected to the inside of the top cover, and the pressure reducing machine is externally fixedly connected to the outside of the top cover.

[0022] This utility model has the following beneficial effects:

[0023] 1. In this utility model, after the bottom shell and top cover are sealed, the operator starts the pressure reducing machine. The inside of the pressure reducing machine and the pressure reducing tank are connected by a pipe, so that the pressure reducing machine can discharge the internal gas to reduce the pressure. This allows the sealing paper to seal the energy storage object under low pressure, thereby achieving the effect of stress-free sealing. In addition, the internal pressure can be changed by controlling the working time of the pressure reducing machine to achieve the effect of adapting to different models of energy storage objects. The internal air pressure drop allows the sealing paper to adhere to the surface of the energy storage object, enhancing the sealing performance.

[0024] 2. In this utility model, the operator first starts the motor, which drives the rotating rod to rotate. The rotating rod rotates, which in turn drives the gear to rotate. The gear rotates, which in turn drives the rack to move. The rack moves, which in turn drives the slider to move. The slider moves, which in turn drives the flipping rod to flip. The flipping rod flips, which in turn flips the top cover. The top cover flips, which folds the sealing paper in half and wraps the energy storage device. The top cover flips, which then forms a seal with the bottom shell, thus achieving an automatic flip-top sealing effect. The flipping of the sealing paper provides initial sealing of the energy storage device. Attached Figure Description

[0025] Figure 1 This is a three-dimensional schematic diagram of an ultra-thin arc-shaped stress-free lithium battery packaging component proposed in this utility model;

[0026] Figure 2 This is a schematic diagram of the top cover of an ultra-thin arc-shaped stress-free lithium battery packaging assembly proposed in this utility model;

[0027] Figure 3 This is a schematic diagram of the bottom shell of an ultra-thin arc-shaped stress-free lithium battery packaging assembly proposed in this utility model;

[0028] Figure 4 for Figure 3 Enlarged view of point A in the middle.

[0029] Legend:

[0030] 1. Fixing plate; 2. Stress-free encapsulation mechanism; 21. Top cover; 22. Protective box one; 23. Voltage reduction assembly; 231. Voltage reduction machine; 232. Pipe; 233. Voltage reduction groove; 24. Sealing ring; 3. Bottom shell; 4. Automatic forming mechanism; 41. Protective box two; 42. Slide rod; 43. Drive assembly; 431. Motor; 432. Rotating rod; 433. Gear; 434. Rack; 435. Slider; 44. Flip rod; 45. Limiting rod; 5. Turntable; 6. Support column; 7. Base plate; 8. Encapsulation paper; 9. Energy storage material. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Reference Figures 1 to 3 This utility model provides an embodiment of an ultra-thin arc-shaped lithium battery stress-free packaging assembly, including a fixing plate 1, which fixes an external mechanism. A stress-free packaging mechanism 2 is installed on the top of the fixing plate 1, which performs stress-free packaging of the energy storage device 9. A bottom shell 3 is fixedly connected to the top of the fixing plate 1, which protects and supports the internal structure. An automatic forming mechanism 4 is installed inside the bottom shell 3, which automatically forms and packages the energy storage device 9. A turntable 5 is fixedly connected to the outside of the fixing plate 1, which drives the fixing plate 1 to rotate and achieve assembly line operation. A support column 6 is fixedly connected inside the turntable 5, which drives the turntable 5 to rotate. A base plate 7 is rotatably connected to the bottom of the support column 6, which supports the upper main structure. A packaging paper 8 is detachably connected to the top of the automatic forming mechanism 4, which packages and protects the energy storage device 9. The energy storage device 9 is detachably connected to the top of the packaging paper 8, and the packaged main body of the energy storage device 9 can supply power to most objects.

[0033] The stress-free encapsulation mechanism 2 includes a top cover 21, which supports the step-down assembly 23. A protective box 22 is fixedly connected to the outside of the top cover 21. The protective box 22 protects the step-down unit 231 from external damage. A sealing ring 24 is fixedly connected to the top of the top cover 21. The sealing ring 24 seals the internal structure to maintain internal pressure reduction. The step-down assembly 23 is fixedly connected inside the protective box 22. After sealing, the step-down assembly 23 performs stress-free encapsulation of the internal step-down energy storage material 9.

[0034] Reference Figures 1 to 3The step-down assembly 23 includes a step-down compressor 231, which reduces the internal pressure. The drive end of the step-down compressor 231 is fixedly connected to a pipe 232, which serves as the suction pipe of the step-down compressor 231 and connects to the inside. The top cover 21 has a step-down groove 233 inside, which prevents the energy storage device 9 from being subjected to stress. The pipe 232 is fixedly connected to the inside of the top cover 21, and the step-down compressor 231 is fixedly connected to the outside of the top cover 21.

[0035] Reference Figures 2 to 4 The automatic forming mechanism 4 includes a second protective box 41, which protects the motor 431 from external damage. Two slide rods 42 are fixedly connected inside the bottom shell 3, which limit the slider 435. A limit rod 45 is fixedly connected inside the bottom shell 3, which limits the flip rod 44. The flip rod 44 is rotatably connected to the outside of the limit rod 45. The flip rod 44 drives the top cover 21 to flip so that it seals with the bottom shell 3. A drive assembly 43 is fixedly connected inside the second protective box 41. The drive assembly 43 drives the internal structure. The drive assembly 43 includes a motor 431, which drives the rotating rod 432 to rotate. The drive end of the motor 431 is fixedly connected to the rotating rod 432. The rotating rod 432 drives the gear 433 to rotate by its own rotation.

[0036] A gear 433 is fixedly connected to the outside of the rotating rod 432. The gear 433 drives the rack 434 to move by rotating itself. The rack 434 is fixedly connected to the outside of the two sliding rods 42. The rack 434 drives the slider 435 to slide by moving itself. The slider 435 is fixedly connected to the outside of the rack 434. The slider 435 drives the flip rod 44 to flip by moving itself. The outside of the flip rod 44 is rotatably connected to the inside of the slider 435. The outside of the gear 433 is meshed with the bottom of the rack 434. The bottom of the motor 431 is fixedly connected to the inside of the bottom shell 3. The top of the bottom shell 3 is detachably connected to the top of the sealing ring 24.

[0037] Working principle: After the bottom shell 3 and top cover 21 are sealed, the operator starts the pressure reducing machine 231. The inside of the pressure reducing machine 231 and the pressure reducing tank 233 are connected through the pipe 232, so that the pressure reducing machine 231 can discharge the internal gas to reduce the pressure. This allows the sealing paper 8 to seal the energy storage device 9 under low pressure, thereby achieving the effect of stress-free sealing. In addition, the internal pressure can be changed by controlling the working time of the pressure reducing machine 231 to achieve the effect of adapting to different models of energy storage devices 9. The internal air pressure drop makes the sealing paper 8 adhere to the surface of the energy storage device 9 to enhance the sealing performance.

[0038] First, the operator starts the motor 431, which drives the rotating rod 432 to rotate. The rotating rod 432, in turn, drives the gear 433 to rotate, which in turn drives the rack 434 to move. The rack 434, in turn, drives the slider 435 to move, which in turn drives the flip rod 44 to flip. The flip rod 44, in turn, flips the top cover 21, which in turn folds the sealing paper 8 and wraps the energy storage device 9. The top cover 21, in turn, reaches the top of the bottom shell 3 and forms a seal with it, thus achieving an automatic flip-top sealing effect. The flipping of the sealing paper 8 also performs initial sealing of the energy storage device 9.

[0039] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A stress-free encapsulation assembly for an ultra-thin arc-shaped lithium battery, comprising a fixing plate (1), characterized in that: The top of the fixed plate (1) is equipped with a stress-free sealing mechanism (2), the top of the fixed plate (1) is fixedly connected to a bottom shell (3), the bottom shell (3) is equipped with an automatic forming mechanism (4), the outside of the fixed plate (1) is fixedly connected to a turntable (5), the inside of the turntable (5) is fixedly connected to a support column (6), the bottom of the support column (6) is rotatably connected to a base plate (7), the top of the automatic forming mechanism (4) is detachably connected to a sealing paper (8), and the top of the sealing paper (8) is detachably connected to a storage device (9). The stress-free encapsulation mechanism (2) includes a top cover (21), a protective box (22) is fixedly connected to the outside of the top cover (21), a sealing ring (24) is fixedly connected to the top of the top cover (21), and a voltage reduction assembly (23) is fixedly connected inside the protective box (22).

2. The ultra-thin arc-shaped stress-free lithium battery packaging assembly according to claim 1, characterized in that: The pressure reduction assembly (23) includes a pressure reduction machine (231), the drive end of which is fixedly connected to a pipe (232), and the top cover (21) has a pressure reduction groove (233) inside.

3. The ultra-thin arc-shaped stress-free lithium battery packaging assembly according to claim 1, characterized in that: The automatic forming mechanism (4) includes a second protective box (41). Two sliding rods (42) are fixedly connected inside the bottom shell (3). A limiting rod (45) is fixedly connected inside the bottom shell (3). A flip rod (44) is rotatably connected to the outside of the limiting rod (45). A drive assembly (43) is fixedly connected inside the second protective box (41).

4. The ultra-thin arc-shaped stress-free lithium battery packaging assembly according to claim 3, characterized in that: The drive assembly (43) includes a motor (431), a rotating rod (432) is fixedly connected to the drive end of the motor (431), and a gear (433) is fixedly connected to the outside of the rotating rod (432).

5. The ultra-thin arc-shaped stress-free lithium battery packaging assembly according to claim 4, characterized in that: The two slide rods (42) are externally fixedly connected to a rack (434), and the rack (434) is externally fixedly connected to a slider (435).

6. The ultra-thin arc-shaped stress-free lithium battery packaging assembly according to claim 5, characterized in that: The flip rod (44) is rotatably connected to the inside of the slider (435), and the outside of the gear (433) is meshed with the bottom of the rack (434).

7. The ultra-thin arc-shaped stress-free lithium battery packaging assembly according to claim 4, characterized in that: The bottom of the motor (431) is fixedly connected to the inside of the bottom shell (3), and the top of the bottom shell (3) is detachably connected to the top of the sealing ring (24).

8. The ultra-thin arc-shaped stress-free lithium battery packaging assembly according to claim 2, characterized in that: The pipe (232) is externally fixedly connected to the inside of the top cover (21), and the pressure reducing machine (231) is externally fixedly connected to the outside of the top cover (21).