Photovoltaic regulating connector with quick change docking head

CN224721246UActive Publication Date: 2026-09-04ZHU HAI SHI BEN HANG BEN JI SHU YOU XIAN GONG SI
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Patent Information

Application Number
CN202522183313.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-15
Publication Date
2026-09-04
Estimated Expiration
2035-10-15

AI Technical Summary

Technical Problem

[0004]为此,本实用新型提供了一种带快速更换对接头的光伏调控连接器,以解决现有技术中的连接器一体化成型无法拆卸、接口不统一导致检测安装繁琐、PCBA电路板无法共用及物料浪费的技术问题

Benefits of technology

该连接器通过将中壳模块、插头模块和插座模块三个独立模块,且三者可分离式插接,能够根据不同场景的接口需求,现场快速更换适配的插头模块或插座模块,无需携带大批量完整连接器物料,简化了检测安装流程,节省了时间与物料携带成本;中壳模块中的主控模块可与不同接口的插头模块、插座模块配合使用,实现了PCBA电路板的共用,避免了因接口不同而更换整个连接器导致的物料浪费,降低了使用成本,进一步提升了电连接的可靠性,保障了光伏系统电能传输与调控的稳定运行,增强了整体功能实用性。

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Abstract

The utility model discloses a photovoltaic regulation and control connector with quick replacement butt joint, include: middle shell module is provided with PCBA circuit board, plug module is with middle shell module one end separable type plug joint link set up, just plug module has with PCBA circuit board electric connection's plug spring needle connector, socket module is with middle shell module another end separable type plug joint link set up, just socket module has with PCBA circuit board electric connection's socket spring needle connector. The technical problem of the connector integration forming of prior art cannot be disassembled, the interface is not unified, leading to detection installation is complicated, PCBA circuit board cannot be shared and material waste is solved.
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Description

Technical Field

[0001] This utility model relates to the field of electrical connector technology, and more specifically, to a photovoltaic control connector with a quick-change mating connector. Background Technology

[0002] Currently, in the operation of photovoltaic systems, the inverter, as one of the core components, needs to be electrically connected to other components through connectors to ensure stable power transmission and normal system regulation. With the rapid development of the photovoltaic industry, the application scenarios for connectors are becoming increasingly diverse. Different manufacturers' photovoltaic equipment has different interface requirements for connectors, leading to frequent on-site testing and installation operations.

[0003] In existing technologies, photovoltaic control connectors on the market are generally one-piece molded structures that cannot be disassembled. Because the mating interfaces of products from different manufacturers are not standardized, on-site personnel need to carry large quantities of connector materials of different specifications to the site for verification to find compatible mating interface materials during testing and installation. This process is not only time-consuming but also increases the cost and difficulty of transporting materials. Furthermore, the PCBA circuit board in the one-piece connector cannot be shared between different interface connectors. When different interfaces are required, the entire connector must be replaced, resulting in a significant waste of PCBA circuit boards and connector materials. This increases operating costs and does not meet the development requirements of energy conservation and environmental protection. Utility Model Content

[0004] To address these issues, this invention provides a photovoltaic control connector with a quick-change connector to solve the technical problems in the prior art, such as the inability to disassemble the connector due to its integrated molding, the inconsistency of interfaces leading to cumbersome testing and installation, the inability to share PCBA circuit boards, and the waste of materials.

[0005] To achieve the above objectives, this utility model provides the following technical solution: A photovoltaic control connector with quick-change connectors, comprising: The middle shell module is equipped with a PCBA circuit board; The plug module is detachably plugged into one end of the middle shell module, and the plug module has a plug spring pin connector that is electrically connected to the PCBA circuit board. The socket module is detachably plugged into the other end of the middle shell module, and the socket module has a socket spring pin connector that is electrically connected to the PCBA circuit board.

[0006] Based on the above technical solution, the present invention is further described as follows: As a further embodiment of this utility model, The middle shell module includes a middle protective shell and a limiting buckle; One end of the PCBA circuit board is detachably and fixedly connected to the limiting buckle, and the PCBA circuit board is located inside the middle protective shell; the limiting buckle has an elastic buckle, and the limiting buckle is detachably and securely engaged with the inner wall of the middle protective shell through its elastic buckle.

[0007] As a further embodiment of this utility model, The plug module further includes a plug housing, and the socket module further includes a socket housing; The plug spring pin connector is fixed inside the plug housing, and the plug spring pin connector is electrically connected to the PCBA circuit board. The socket spring pin connector is fixed inside the socket housing, and the socket spring pin connector is electrically connected to the PCBA circuit board.

[0008] As a further embodiment of this utility model, Both the plug spring pin connector and the socket spring pin connector are POGO PIN connectors.

[0009] As a further embodiment of this utility model, Both the plug spring pin connector and the socket spring pin connector are provided with at least two contact points, and each contact point of the plug spring pin connector and the socket spring pin connector is elastically contacted with the PCBA circuit board.

[0010] As a further embodiment of this utility model, Both the plug housing and the socket housing are fixedly connected to the detachable elastic buckle of the middle protective shell via elastic buckle parts.

[0011] As a further aspect of this utility model, it also includes: Waterproof sealing rings are respectively installed at the insertion positions of the plug module and the middle shell module and the insertion positions of the socket module and the middle shell module, and the waterproof sealing rings are respectively fitted to the plug shell, the middle protective shell and the socket shell.

[0012] As a further aspect of this utility model, it also includes: Waterproof plugs are respectively installed at one end of the plug housing away from the middle shell module and at one end of the socket housing away from the middle shell module.

[0013] As a further embodiment of this utility model, The outer wall of the plug housing is fixedly provided with a foolproof key, which is used to provide foolproof guidance when the plug module is plugged into the middle shell module.

[0014] This utility model has the following beneficial effects: This connector comprises three independent modules: a mid-shell module, a plug module, and a socket module, all of which can be detachably plugged in. This allows for rapid on-site replacement of the appropriate plug or socket module to meet the interface requirements of different scenarios, eliminating the need to carry large quantities of complete connector materials. This simplifies the testing and installation process, saving time and material costs. The main control module within the mid-shell module can be used with plug and socket modules of different interfaces, enabling the sharing of PCBA circuit boards. This avoids material waste caused by replacing the entire connector due to interface differences, reducing usage costs, further improving the reliability of electrical connections, ensuring the stable operation of photovoltaic system power transmission and regulation, and enhancing overall functionality and practicality. Attached Figure Description

[0015] To more clearly illustrate the embodiments of this utility model or the technical solutions in the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below. The structures, proportions, sizes, etc., drawn in this specification are only used to complement the content disclosed in the specification, so that those skilled in the art can understand and read them. Any modifications to the structure, changes in the proportional relationships, or adjustments to the size, without affecting the effects and purposes that this utility model can produce, should still fall within the scope of the technical content disclosed in this utility model.

[0016] Figure 1 This is a schematic diagram of the overall isometric structure of a photovoltaic control connector with quick-change connectors provided in an embodiment of the present invention.

[0017] Figure 2 This is an exploded view of the overall structure of the photovoltaic control connector with quick-change connector provided in an embodiment of the present invention.

[0018] Figure 3 This is a schematic diagram of the plug spring pin connection assembly in a photovoltaic control connector with quick-change connector provided in an embodiment of the present invention.

[0019] Figure 4 This is a schematic diagram of the insertion state structure of a photovoltaic control connector with quick-change connector provided in an embodiment of the present invention.

[0020] The attached diagram lists the components represented by each number as follows: Middle Shell Module 1: Middle Protective Shell 11, PCBA Circuit Board 12, Limiting Buckle 13; Plug module 2: Plug housing 21, plug spring pin connection assembly 22; Socket module 3: Socket housing 31, socket spring pin connection assembly 32, main control contact point 321; Waterproof sealing ring 4; 5 waterproof plugs on the side; Elastic buckle part a. Detailed Implementation

[0021] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0022] The terms "upper," "lower," "left," "right," and "middle" used in this specification are merely for clarity of description and are not intended to limit the scope of implementation of this utility model. Any changes or adjustments to their relative relationships, without substantially altering the technical content, shall also be considered within the scope of implementation of this utility model.

[0023] like Figures 1 to 4 As shown, this utility model embodiment provides a photovoltaic control connector with quick-change connectors, including a middle shell module 1, a plug module 2, and a socket module 3. The connector allows for detachable insertion of the middle shell module 1 with the plug module 2 and socket module 3, effectively enabling quick replacement of the plug module 2 and socket module 3 based on the middle shell module 1. This allows for rapid plug or socket replacement to adapt to different interface requirements. Simultaneously, a spring pin connection assembly ensures precise and stable contact between the modules, and the elastic latching part a between the plug or socket and the middle shell module 1 enables efficient locking or unlocking, simplifying the assembly and disassembly process and improving overall functionality. Specific settings are as follows: Please refer to... Figures 1 to 2 The middle shell module 1 includes a middle protective shell 11, a PCBA circuit board 12, and a limiting buckle 13. One end of the PCBA circuit board 12 is detachably and fixedly connected to the limiting buckle 13, and the PCBA circuit board 12 is located inside the middle protective shell 11. The limiting buckle 13 has an elastic buckle, and the limiting buckle 13 is detachably and fixated to the inner wall of the middle protective shell 11 through its elastic buckle, so as to stably place the PCBA circuit board 12 inside the middle protective shell 11, prevent the PCBA circuit board 12 from shifting during use, and ensure the functional stability of the middle shell module 1.

[0024] Please continue to refer to this. Figure 2 The plug module 2 includes a plug housing 21 and a plug spring pin connector 22. The plug spring pin connector 22 is fixedly assembled inside the plug housing 21, and the plug spring pin connector 22 is electrically connected to one end of the PCBA circuit board 12 to realize the electrical connection between the plug module 2 and the middle shell module 1, ensuring stable transmission of power and data. Specifically, the plug spring pin connector 22 can be, but is not limited to, a POGOPIN connector, which is configured with at least two contact points. Each contact point is elastically connected to the PCBA circuit board 12 of the middle shell module 1. This multi-contact design improves the reliability of the electrical connection between the plug module 2 and the middle shell module 1, and reduces the risk of connection interruption caused by rigid contact through elastic connection.

[0025] As a preferred embodiment, the outer wall of the plug housing 21 is fixedly provided with a foolproof key, which serves as a foolproof guide when the plug module 2 is plugged into the middle shell module 1, so as to avoid damage to the components or failure of the connection due to incorrect plugging direction.

[0026] Please refer to Figure 2 and Figure 3 The socket module 3 includes a socket housing 31 and a socket spring pin connector 32. The socket spring pin connector 32 is fixedly assembled inside the socket housing 31, and the socket spring pin connector 32 is electrically connected to the other end of the PCBA circuit board 12 to realize the electrical connection between the socket module 3 and the middle shell module 1, ensuring stable transmission of system control signals and power. Specifically, the socket spring pin connector 32 can be selected, but is not limited to, a POGOPIN connector, and the socket spring pin connector 32 has at least two main control contact points 321. The at least two main control contact points 321 are respectively elastically connected to the PCBA circuit board 12 of the middle shell module 1 to enhance the electrical connection stability between the socket module 3 and the middle shell module 1 and further optimize the contact performance.

[0027] Please refer to Figure 4 The plug housing 21 of the plug module 2 and the socket housing 31 of the socket module 3 are both connected to the middle protective shell 11 of the middle shell module 1 by a detachable elastic snap-fit ​​part a. This allows the middle shell module 1 to be quickly snapped and fixed to the plug module 2 and the socket module 3 by the elastic snap-fit ​​part a. Pressing the elastic snap-fit ​​part a causes deformation, which allows the middle shell module 1 to be quickly unlocked from the plug module 2 and the socket module 3 without the need for tools, thus improving the ease of operation.

[0028] Please continue to refer to this. Figure 2The plug module 2 and the socket module 3 are respectively equipped with waterproof sealing rings 4 at their insertion positions with the middle shell module 1. The waterproof sealing rings 4 are used to achieve waterproof sealing at the insertion positions of the plug module 2 and the socket module 3 with the middle shell module 1, preventing external moisture from entering the connector and affecting the electrical connection performance. The plug shell 21 and the socket shell 31 are equipped with side waterproof plugs 5 at the ends away from the middle shell module 1. The side waterproof plugs 5 are used to further improve the overall waterproof performance of the connector, enabling the connector to adapt to complex environments such as humid conditions.

[0029] Although the present invention has been described in detail above with general descriptions and specific embodiments, some modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, all such modifications or improvements made without departing from the spirit of the present invention fall within the scope of protection claimed by the present invention.

Claims

1. A photovoltaic control connector with quick-change connectors, characterized in that, include: The middle shell module is equipped with a PCBA circuit board; The plug module is detachably plugged into one end of the middle shell module, and the plug module has a plug spring pin connector that is electrically connected to the PCBA circuit board. The socket module is detachably plugged into the other end of the middle shell module, and the socket module has a socket spring pin connector that is electrically connected to the PCBA circuit board.

2. The photovoltaic control connector with quick-change connector according to claim 1, characterized in that, The middle shell module includes a middle protective shell and a limiting buckle; One end of the PCBA circuit board is detachably and fixedly connected to the limiting buckle, and the PCBA circuit board is located inside the middle protective shell; the limiting buckle has an elastic buckle, and the limiting buckle is detachably and securely engaged with the inner wall of the middle protective shell through its elastic buckle.

3. The photovoltaic control connector with quick-change connector according to claim 2, characterized in that, The plug module further includes a plug housing, and the socket module further includes a socket housing; The plug spring pin connector is fixed inside the plug housing, and the plug spring pin connector is electrically connected to the PCBA circuit board. The socket spring pin connector is fixed inside the socket housing, and the socket spring pin connector is electrically connected to the PCBA circuit board.

4. The photovoltaic control connector with quick-change connector according to claim 3, characterized in that, Both the plug spring pin connector and the socket spring pin connector are POGO PIN connectors.

5. The photovoltaic control connector with quick-change connector according to claim 4, characterized in that, Both the plug spring pin connector and the socket spring pin connector are provided with at least two contact points, and each contact point of the plug spring pin connector and the socket spring pin connector is elastically contacted with the PCBA circuit board.

6. The photovoltaic control connector with quick-change connector according to claim 3, characterized in that, Both the plug housing and the socket housing are fixedly connected to the detachable elastic buckle of the middle protective shell via elastic buckle parts.

7. The photovoltaic control connector with quick-change connector according to claim 3, characterized in that, Also includes: Waterproof sealing rings are respectively installed at the insertion positions of the plug module and the middle shell module and the insertion positions of the socket module and the middle shell module, and the waterproof sealing rings are respectively fitted to the plug shell, the middle protective shell and the socket shell.

8. The photovoltaic control connector with quick-change connector according to claim 3, characterized in that, Also includes: Waterproof plugs are respectively installed at one end of the plug housing away from the middle shell module and at one end of the socket housing away from the middle shell module.

9. The photovoltaic control connector with quick-change connector according to claim 3, characterized in that, The outer wall of the plug housing is fixedly provided with a foolproof key, which is used to provide foolproof guidance when the plug module is plugged into the middle shell module.