Primary and secondary integrated ring net box assembly tool
Patent Information
- Application Number
- CN202522034378.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-22
- Publication Date
- 2026-09-04
- Estimated Expiration
- 2035-09-22
AI Technical Summary
现有的环网箱组装过程中,由于箱体体积较大且内部结构复杂,操作人员需要频繁移动位置或调整视角才能完成不同位置的设备安装,导致组装效率低下且操作不便,容易因视角受限或姿势不当造成安装误差,同时箱体在组装时缺乏有效的固定措施,容易发生移动或晃动,进一步增加了安装难度和装配不准确的风险
1、当环网箱平躺放置在长支架上并固定后,借助吊装设备能将一次设备、设备母线排、二次设备和线缆等精准安装到环网箱中;在安装过程中,通过气缸的输出端驱动长支架以轴座为轴心向上翻转,最多可翻转九十度,使得操作人员无需频繁移动位置或调整视角,就能方便地对环网箱内部不同位置进行设备安装,大大提高了组装效率,同时保证了安装的精准度和质量,有效降低了因操作不便而导致的安装误差和设备损坏风险。
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Figure CN224721452U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of distribution box processing technology, specifically to a primary and secondary integrated ring network box assembly tooling. Background Technology
[0002] A ring main unit consists of multiple internal ring main cabinets and an external main enclosure. It is a set of power transmission and distribution equipment installed in a metal or non-metal insulated enclosure or assembled into a modular ring main unit. According to CN222691169U, a primary and secondary fusion ring network cabinet assembly tooling is disclosed. This technology discloses "a primary and secondary fusion ring network cabinet assembly tooling, belonging to the field of ring network cabinet assembly technology, including a main cabinet and multiple ring network cabinet bodies. The main cabinet has through door slots on both sides, and door panels are hinged at both ends of the door slots. The bottom wall of the main cabinet has a groove, which is inserted into the bottom of the ring network cabinet body. It also includes a lifting component and multiple quick-connect components. The lifting component is used to lift the ring network cabinet and is installed on the main cabinet. The quick-connect components include a pair of fixing plates, a pair of insert plates, a pair of limiting blocks and a pair of springs." It has the technical effect of "by rotating the insert plates on two adjacent ring network cabinet bodies to a horizontal position and inserting them into the empty slots, the springs insert the two limiting blocks into the two limiting slots and abut against their inner walls, the two ring network cabinet bodies can be quickly combined, solving the problem that most existing technologies are not convenient for quickly assembling multiple ring network cabinets and have low assembly efficiency." In the existing ring main unit assembly process, due to the large size of the unit and the complex internal structure, operators need to frequently move their positions or adjust their viewing angles to complete the installation of equipment in different locations. This results in low assembly efficiency and inconvenience in operation. Installation errors are easily caused by limited viewing angles or improper postures. At the same time, the unit lacks effective fixing measures during assembly, making it prone to movement or shaking, which further increases the difficulty of installation and the risk of inaccurate assembly. Utility Model Content
[0003] To address the shortcomings of existing technologies, this utility model provides a primary and secondary integrated ring network box assembly tooling. This ring network box assembly method achieves convenient multi-angle installation through a flip-up bracket design, improving efficiency and accuracy; it employs an elastic clamping device to quickly fix the box body, preventing displacement, ensuring assembly stability and quality, and reducing operational errors and the risk of equipment damage.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a primary and secondary fusion assembly fixture for ring network cages, comprising a fixture mechanism for assembling, positioning, and adjusting the angle of the ring network cage. The fixture mechanism includes: Lifting assembly, used for height adjustment during assembly; The positioning component includes a base frame mounted on a base, with bearing seats fixed at both ends of the top of the base frame, a long bracket pivotally connected between the bearing seats at both ends, and a short bracket fixed at the top right end of the long bracket; The drive assembly includes mounting brackets fixed to both ends of the bottom of the base, with cylinders pivotally connected inside the mounting brackets, and the output end of the cylinders pivotally connected to the outer wall of the long bracket.
[0005] Preferably, the positioning component further includes two guide rods that are slidably mounted through the left end of the long bracket. A pressure plate is rotatably mounted on the left end of the guide rod, and an elastic band is fixed to the right end of the guide rod. A hook is fixed to the other end of the elastic band, and two hanging rings are fixed inside the long bracket and cooperate with the hooks.
[0006] Preferably, the lifting assembly includes a base disposed below the positioning assembly, with screw jacks installed at the four corners of the top of the base, and the output end of the screw jacks fixed to the bottom of the base frame. A secondary bevel gear drive is installed between the screw jacks on the left and right sides and fixed to the base. A main bevel gear drive is installed between the two secondary bevel gear drives and fixed to the base. A motor is installed on the top of the base to drive the main bevel gear drive.
[0007] Preferably, the lifting assembly further includes balance bars that slide through the four corners of the base and are fixed to the bottom of the base frame.
[0008] Preferably, the lifting assembly further includes connecting ears fixed at the four corners of the base and used to be fixed to the processing table with bolts.
[0009] Preferably, the positioning assembly further includes a left pad plate fixed to the left side of the top of the base frame and a right pad plate fixed to the right side of the top.
[0010] Beneficial effects This utility model provides a primary and secondary integrated ring network box assembly fixture. Compared with the prior art, it has the following advantages: 1. Once the ring main unit is laid flat on the long support and secured, primary equipment, equipment busbars, secondary equipment, and cables can be precisely installed into the ring main unit using hoisting equipment. During installation, the long support is driven to rotate upwards around the shaft seat via the output end of the cylinder, rotating up to 90 degrees. This allows operators to easily install equipment at different locations inside the ring main unit without frequently moving their position or adjusting their viewing angle, greatly improving assembly efficiency while ensuring installation accuracy and quality. This effectively reduces the risk of installation errors and equipment damage caused by inconvenient operation.
[0011] 2. Once the ring mesh box is laid flat on the long support, the operator only needs to pull the hook and hook the corresponding ring. At this time, the hook will move the guide rod through the elastic band, which will cause the pressure plate on the guide rod to press the ring mesh box tightly. Together with the short support at the top right end of the long support, the ring mesh box is firmly fixed from both sides. This fixing method is simple to operate and can quickly achieve the positioning of the ring mesh box, effectively preventing the ring mesh box from moving or shaking during the assembly process, ensuring the smooth progress and quality of the assembly work. Attached Figure Description
[0012] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a schematic diagram of the lifting component in this utility model; Figure 3 This is a schematic diagram of the positioning component in this utility model; Figure 4 This utility model Figure 3 A schematic diagram of the structure of part A in the middle.
[0013] In the diagram: 1. Tooling mechanism; 11. Lifting assembly; 111. Base; 112. Screw jack; 113. Secondary bevel gear drive; 114. Main bevel gear drive; 115. Motor; 116. Balance bar; 117. Connecting lug; 12. Positioning assembly; 121. Base frame; 122. Shaft seat; 123. Long bracket; 124. Short bracket; 125. Guide rod; 126. Pressure plate; 127. Elastic band; 128. Hook; 129. Hanging ring; 13. Drive assembly; 131. Mounting bracket; 132. Cylinder; 14. Left pad; 15. Right pad. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0015] Please see Figure 1 - Figure 4 This utility model provides a technical solution: a primary and secondary integrated ring network box assembly fixture, including a fixture mechanism 1 for assembling, positioning, and adjusting the angle of the ring network box. The fixture mechanism 1 includes: Lifting component 11 is used for height adjustment during assembly; The positioning component 12 includes a base frame 121 mounted on a base 111. Both ends of the top of the base frame 121 are fixed with bearing seats 122. A long bracket 123 is pivotally connected between the two bearing seats 122. A short bracket 124 is fixed to the right end of the top of the long bracket 123. The drive assembly 13 includes a mounting bracket 131 fixed at both ends of the bottom of the base 111. A cylinder 132 is pivotally connected inside the mounting bracket 131, and the output end of the cylinder 132 is pivotally connected to the outer wall of the long bracket 123.
[0016] In this implementation scheme, after the ring main unit is laid flat on the long support 123 and fixed, the primary equipment, equipment busbars, secondary equipment, and cables can be accurately installed into the ring main unit with the help of hoisting equipment. During the installation process, the long support 123 is driven to rotate upward around the shaft seat 122 by the output end of the cylinder 132. It can rotate up to 90 degrees, which allows the operator to easily install equipment in different positions inside the ring main unit without frequently moving the position or adjusting the viewing angle. This greatly improves the assembly efficiency, while ensuring the accuracy and quality of the installation, and effectively reduces the risk of installation errors and equipment damage caused by inconvenient operation.
[0017] Specifically, the positioning component 12 also includes two guide rods 125 that are slidably mounted through the left end of the long bracket 123. A pressure plate 126 is rotatably mounted on the left end of the guide rod 125. An elastic band 127 is fixed to the right end of the guide rod 125. A hook 128 is fixed to the other end of the elastic band 127. Two hanging rings 129 are fixed inside the long bracket 123 and cooperate with the hook 128.
[0018] In this embodiment, after the ring mesh box is placed flat on the long support 123, the operator only needs to pull the hook 128 and hook the corresponding hanging ring 129. At this time, the hook 128 will drive the guide rod 125 to move through the elastic band 127, thereby causing the pressure plate 126 on the guide rod 125 to press the ring mesh box tightly. Together with the short support 124 at the top right end of the long support 123, the ring mesh box is firmly fixed from both sides. This fixing method is simple to operate, can quickly achieve the positioning of the ring mesh box, effectively prevent the ring mesh box from moving or shaking during the assembly process, and ensure the smooth progress and quality of the assembly work.
[0019] Specifically, the lifting assembly 11 includes a base 111 located below the positioning assembly 12. Each of the four corners of the top of the base 111 is equipped with a screw jack 112, and the output end of the screw jack 112 is fixed to the bottom of the base frame 121. A secondary bevel gear drive 113 is installed between the left and right screw jacks 112 and fixed to the base 111. A main bevel gear drive 114 is installed between the front and rear secondary bevel gear drives 113 and fixed to the base 111. A motor 115 is installed on the top of the base 111 and is used to drive the main bevel gear drive 114.
[0020] In this embodiment, when the motor 115 starts, the power is transmitted sequentially to each screw jack 112 through the main bevel gear drive 114 and the secondary bevel gear drive 113, so that they operate synchronously, thereby realizing the smooth lifting and lowering of the base frame 121.
[0021] Specifically, the lifting assembly 11 also includes balance bars 116 that are slidably mounted through the four corners of the base 111 and fixed to the bottom of the base frame 121.
[0022] In this embodiment, the balance bar 116 is set at the four corners of the base 111, which constrains and guides the lifting and lowering movement of the base frame 121, effectively preventing the base frame 121 from tilting, swaying or deviating during the lifting and lowering process, ensuring that the base frame 121 always maintains a stable vertical lifting and lowering state, thereby ensuring the stability and reliability of the positioning component 12 installed on the base frame 121 and the entire ring network box assembly fixture, which is conducive to improving the quality and accuracy of the ring network box assembly.
[0023] Specifically, the lifting assembly 11 also includes connecting ears 117 fixed at the four corners of the base 111 and used to be fixed on the processing table with bolts.
[0024] In this embodiment, the tooling is extremely convenient to install and disassemble, without the need for complicated operating procedures and special tools.
[0025] Specifically, the positioning assembly 12 also includes a left pad 14 fixed to the top left side of the base frame 121 and a right pad 15 fixed to the top right side.
[0026] In this embodiment, when the positioning component 12 is flat, the long bracket 123 contacts the left pad 14, and when the positioning component 12 is upright, the short bracket 124 contacts the right pad 15, providing a stable support surface.
[0027] The working principle and usage process of this utility model are as follows: First, after the ring mesh box is placed flat on the long support 123, the operator only needs to pull the hook 128 and hook the corresponding hanging ring 129. At this time, the hook 128 will drive the guide rod 125 to move through the elastic band 127, thereby causing the pressure plate 126 on the guide rod 125 to press the ring mesh box tightly. Together with the short support 124 at the top right end of the long support 123, the ring mesh box is firmly fixed from both sides. This fixing method is simple to operate, can quickly achieve the positioning of the ring mesh box, effectively prevent the ring mesh box from moving or shaking during the assembly process, and ensure the smooth progress and quality of the assembly work. Once the ring main unit is laid flat on the long support 123 and secured, primary equipment, equipment busbars, secondary equipment, and cables can be precisely installed into the ring main unit using hoisting equipment. During installation, the long support 123 is driven to rotate upwards around the shaft seat 122 via the output end of the cylinder 132, rotating up to 90 degrees. This allows operators to easily install equipment at different locations inside the ring main unit without frequently moving or adjusting their viewing angle, greatly improving assembly efficiency while ensuring installation accuracy and quality. This effectively reduces installation errors and equipment damage risks caused by inconvenient operation.
[0028] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A primary and secondary integrated ring network box assembly tooling, characterized in that: The tooling mechanism (1) is included and used for the assembly, positioning, and angle adjustment of the ring network box. The tooling mechanism (1) includes: Lifting assembly (11) is used for height adjustment during assembly; The positioning component (12) includes a base frame (121) set on the base (111), with a bearing seat (122) fixed at both ends of the top of the base frame (121), and a long bracket (123) pivotally connected between the bearing seats (122) at both ends, and a short bracket (124) fixed at the right end of the top of the long bracket (123). The drive assembly (13) includes a mounting bracket (131) fixed at both ends of the bottom of the base (111), a cylinder (132) is pivotally connected inside the mounting bracket (131), and the output end of the cylinder (132) is pivotally connected to the outer wall of the long bracket (123).
2. The assembly tooling for a primary and secondary integrated ring network box according to claim 1, characterized in that: The positioning component (12) also includes two guide rods (125) that are slidably mounted through the left end of the long bracket (123). A pressure plate (126) is rotatably mounted on the left end of the guide rod (125). An elastic band (127) is fixed on the right end of the guide rod (125). A hook (128) is fixed on the other end of the elastic band (127). Two hanging rings (129) are fixed inside the long bracket (123) and cooperate with the hook (128).
3. The assembly tooling for a primary and secondary integrated ring network box according to claim 1, characterized in that: The lifting assembly (11) includes a base (111) located below the positioning assembly (12). Screw jacks (112) are installed at the four corners of the top of the base (111), and the output end of the screw jacks (112) is fixed to the bottom of the base frame (121). A secondary bevel gear drive (113) is installed between the screw jacks (112) on the left and right sides and fixed on the base (111). A main bevel gear drive (114) is installed between the two secondary bevel gear drives (113) and fixed on the base (111). A motor (115) is installed on the top of the base (111) and is used to drive the main bevel gear drive (114).
4. The assembly tooling for a primary and secondary integrated ring network box according to claim 1, characterized in that: The lifting assembly (11) also includes balance bars (116) that are slidably mounted through the four corners of the base (111) and fixed to the bottom of the base frame (121).
5. The assembly tooling for a primary and secondary integrated ring network box according to claim 1, characterized in that: The lifting assembly (11) also includes connecting ears (117) fixed at the four corners of the base (111) and used to be fixed on the processing table with bolts.
6. The assembly tooling for a primary and secondary integrated ring network box according to claim 1, characterized in that: The positioning assembly (12) also includes a left pad (14) fixed to the left side of the top of the base frame (121) and a right pad (15) fixed to the right side of the top.
Citation Information
Patent Citations
Primary and secondary fusion complete ring main unit assembling tool
CN222691169U