A high-speed cigarette machine disc-shaped auxiliary material information on-line acquisition device
Patent Information
- Application Number
- CN202522253759.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-24
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-10-24
AI Technical Summary
由于每次更换物料时都要人工扫码，存在漏扫、重复扫的可能，同时手持式读码器作为移动设备，方便的同时也带来了很大自由度，有时被误拿跨机台扫码无法及时发现，给烟厂物料信息化系统带来错误、冗余数据；
本实用新型提供的一种高速卷烟机盘状辅材物料信息在线采集装置，通过在盘状辅材安装轴斜上方设置读码器，实现了对盘状辅材信息的自动在线采集，无须操作人员手持读码器进行扫描采集信息，提高了工作效率，避免了因人工扫码存在的漏扫、重复扫的问题，降低了人工劳动强度。同时， 通过安装支架组件能对读码器的安装位置进行微调，使其处于准确的扫描位置处，保证扫描位置的精确兴。此外，配合外围设置的工控一体机，实现了读码器与工控一体机信号自动通讯，完成了对物料信息的自动采集、统计、对比等操作，并且实现了对异常情况进行及时交互处理。
Smart Images
Figure CN224722664U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to cigarette production equipment, and more particularly to a high-speed cigarette machine disc-shaped auxiliary material information online acquisition device. Background Technology
[0002] High-speed cigarette rolling machines typically employ disc-shaped auxiliary material changing devices, including a tipping paper changing device and a paper roll changing device. When changing tipping paper or paper rolls, the digit code on the paper needs to be scanned to obtain material information. Currently, disc-shaped auxiliary material changing devices do not have barcode readers. The material information collection method for paper rolls or tipping paper is generally as follows: operators use a handheld barcode reader to scan the digit code on the paper roll or tipping paper each time it is changed to obtain the corresponding material information; or, after the material cart is used for each shift, the barcode is scanned once. This method of material information collection has the following drawbacks: Since manual scanning is required every time materials are changed, there is a possibility of missed or repeated scanning. At the same time, handheld barcode readers, as mobile devices, are convenient but also bring a lot of freedom. Sometimes they are mistakenly taken and scanned on different machines without being detected in time, which brings errors and redundant data to the tobacco factory's material information system. Sometimes, after scanning all the materials for the shift, there are leftover materials because production is not yet complete. The unused materials then have to be put back into the warehouse, which is a cumbersome process. Utility Model Content
[0003] The purpose of this invention is to overcome the shortcomings of the prior art and provide a high-speed cigarette machine disc-shaped auxiliary material information online acquisition device to realize the online acquisition of disc-shaped auxiliary material information.
[0004] This utility model is achieved through the following technical solution: A high-speed cigarette making machine disc-shaped auxiliary material information online acquisition device is disclosed. The high-speed cigarette making machine includes a disc-shaped auxiliary material replacement device, which includes a back plate and a disc-shaped auxiliary material mounting shaft disposed on the back plate. A barcode reader is provided on the back plate at a position diagonally above the disc-shaped auxiliary material mounting shaft. The barcode reader is mounted on the back plate via a mounting bracket assembly, which includes a first bracket and a second bracket. The first bracket has a horizontally extending first oblong hole, through which a first bolt passes and is tightened onto the back plate to achieve the installation of the first bracket and the back plate. The second bracket has a vertically extending second oblong hole, through which a second bolt passes and is tightened onto the first bracket to achieve the installation of the second bracket and the first bracket. The barcode reader is mounted on the second bracket, with the scanning port of the barcode reader facing the disc-shaped auxiliary material mounting shaft.
[0005] As a preferred embodiment of the above-mentioned online information collection device for disc-shaped auxiliary materials of high-speed cigarette machine, both the first bracket and the second bracket are L-shaped brackets, and the two brackets together form a U-shaped frame after installation.
[0006] As a preferred embodiment of the above-mentioned online information collection device for disc-shaped auxiliary materials of high-speed cigarette making machine, an industrial control integrated machine is provided on the outside of the disc-shaped auxiliary material replacement device, and the industrial control integrated machine is electrically connected to the code reader.
[0007] As a preferred embodiment of the above-mentioned online information collection device for disc-shaped auxiliary materials of high-speed cigarette making machines, the industrial control integrated computer is equipped with an alarm and a reset button.
[0008] This invention has the following advantages over the prior art: This utility model provides a high-speed cigarette machine disc-shaped auxiliary material information online acquisition device. By placing a barcode reader obliquely above the mounting shaft of the disc-shaped auxiliary material, it achieves automatic online acquisition of disc-shaped auxiliary material information, eliminating the need for operators to manually scan and collect information, thus improving work efficiency and avoiding the problems of missed scans and duplicate scans caused by manual scanning, reducing manual labor intensity. Simultaneously, the mounting bracket assembly allows for fine-tuning of the barcode reader's installation position, ensuring it is at the accurate scanning location. Furthermore, in conjunction with an external industrial control integrated computer, automatic signal communication between the barcode reader and the integrated computer is achieved, completing automatic acquisition, statistics, and comparison of material information, and enabling timely interactive handling of abnormal situations. Attached Figure Description
[0009] Figure 1 This is a schematic diagram of the structure of this embodiment.
[0010] Figure 2 yes Figure 1 Enlarged view of point A.
[0011] Figure 3 This is the wiring diagram of the main control circuit board of the industrial control all-in-one computer.
[0012] Figure 4 This is the wiring diagram for the host interface of an industrial control all-in-one computer.
[0013] Figure 5 This is the wiring diagram for the reset button on an industrial control all-in-one computer.
[0014] Figure 6 This is the wiring diagram for the display screen of an industrial control all-in-one computer.
[0015] Figure 7 This is the wiring diagram for the alarm on an industrial control all-in-one computer.
[0016] Figure 8 This is a wiring diagram showing the connection between the industrial control all-in-one computer and the paper roll barcode reader.
[0017] Figure 9 This is a wiring diagram showing the connector between the paper roll reader and the industrial control all-in-one computer.
[0018] Figure 10 This is a wiring diagram showing the connection between the industrial control all-in-one computer and the tipping paper reader.
[0019] Figure 11 This is a wiring diagram showing the connector between the tipping paper reader and the industrial control all-in-one machine.
[0020] Figure 12 This is the wiring diagram for terminal block T0 of the industrial control all-in-one computer.
[0021] Numbered in the diagram: 1 Backplate; 2 Disc-shaped auxiliary material mounting shaft; 3 Code reader; 4 Mounting bracket assembly; 5 First bracket; 6 Second bracket; 7 First oblong hole; 8 Second oblong hole; 9 Industrial control all-in-one computer; 10 Display screen; 11 Alarm; 12 Reset button; 13 Disc-shaped material. Detailed Implementation
[0022] The embodiments of this utility model are described in detail below. These embodiments are implemented based on the technical solution of this utility model and provide detailed implementation methods and specific operation processes. However, the protection scope of this utility model is not limited to the following embodiments.
[0023] See Figures 1 to 2 This embodiment discloses an online data acquisition device for disc-shaped auxiliary material information of a high-speed cigarette machine. The high-speed cigarette machine includes a disc-shaped auxiliary material replacement device, which includes a back plate 1 and a disc-shaped auxiliary material mounting shaft 2 disposed on the back plate 1. A barcode reader 3 is provided on the back plate 1 at a position diagonally above the disc-shaped auxiliary material mounting shaft 2. The barcode reader 3 is mounted on the back plate 1 via a mounting bracket assembly 4. The mounting bracket assembly 4 includes a first bracket 5 and a second bracket 6. The first bracket 5 has a horizontally extending first oblong hole 7. A first bolt passes through the first oblong hole 7 and is screwed onto the back plate 1 to realize the installation of the first bracket 5 and the back plate 1. The second bracket 6 has a vertically extending second oblong hole 8. A second bolt passes through the second oblong hole 8 and is screwed onto the first bracket 5 to realize the installation of the second bracket 6 and the first bracket 5. The barcode reader 3 is mounted on the second bracket 6, and the scanning port of the barcode reader 3 faces the disc-shaped auxiliary material mounting shaft 2. By setting the first oblong hole 7 and the second oblong hole 8, the horizontal and vertical positions of the barcode reader 3 can be finely adjusted, making the installation position of the barcode reader 3 more accurate, so as to accurately scan the disc-shaped auxiliary material.
[0024] An industrial control computer 9 is installed on the outside of the disc-shaped auxiliary material replacement device, and the industrial control computer 9 is electrically connected to the code reader 3. The industrial control computer 9 is equipped with a display screen 10, an alarm 11, and a reset button 12.
[0025] In this embodiment, the disc-shaped auxiliary material replacement device includes a tipping paper replacement device and a disc paper replacement device. The barcode readers 3 of the two replacement devices are a tipping paper barcode reader and a disc paper barcode reader, respectively. Both the tipping paper barcode reader and the disc paper barcode reader are connected to the same industrial control integrated machine 9.
[0026] See Figures 3 to 12 It shows the circuit wiring diagram related to the barcode reader 3 and the industrial control all-in-one machine 9. The display screen 10 is a touch-screen LCD. The alarm 11 is a buzzer with an indicator light, used to alert if a barcode scan is missing.
[0027] In use, after the new rolls of paper and tipping paper are installed on their respective disc-shaped auxiliary material mounting shafts 2, the barcodes on the disc-shaped materials 13 are scanned by the barcode readers 3 located diagonally above them as the disc-shaped materials 13 rotate. After scanning a complete barcode, the barcode reader 3 sends the reading information to the industrial control computer 9. The industrial control computer 9 identifies, records, uploads, and compares the reading data and displays the results on the display screen 10 of the industrial control computer 9. At the same time, it sends a signal to the alarm 11. If there is a missing barcode scanning fault, the alarm 11 will sound an audible and visual alarm. The reset button 12 is used to reset the alarm 11 after confirming the alarm information.
[0028] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A high-speed cigarette rolling machine disc-shaped auxiliary material information online acquisition device, the high-speed cigarette rolling machine including a disc-shaped auxiliary material replacement device, the disc-shaped auxiliary material replacement device including a back plate and a disc-shaped auxiliary material mounting shaft disposed on the back plate, characterized in that: A barcode reader is provided on the back plate at a position diagonally above the mounting axis of the disc-shaped auxiliary material. The barcode reader is mounted on the back plate via a mounting bracket assembly, which includes a first bracket and a second bracket. The first bracket has a horizontally extending first oblong hole, through which a first bolt passes and is tightened onto the back plate to achieve the mounting of the first bracket and the back plate. The second bracket has a vertically extending second oblong hole, through which a second bolt passes and is tightened onto the first bracket to achieve the mounting of the second bracket and the first bracket. The barcode reader is mounted on the second bracket, with the scanning port of the barcode reader facing the mounting axis of the disc-shaped auxiliary material.
2. The online data acquisition device for disc-shaped auxiliary materials of a high-speed cigarette machine as described in claim 1, characterized in that: Both the first and second brackets are L-shaped brackets, and the two brackets together form a U-shaped frame after installation.
3. The online data acquisition device for disc-shaped auxiliary materials of a high-speed cigarette machine as described in claim 1, characterized in that: An industrial control computer is installed on the outside of the disc-shaped auxiliary material replacement device, and the industrial control computer is electrically connected to the code reader.
4. The online information acquisition device for disc-shaped auxiliary materials of a high-speed cigarette machine as described in claim 3, characterized in that: The industrial control computer is equipped with an alarm and a reset button.