High-efficiency coalescer with built-in baffles
Patent Information
- Application Number
- CN202521962385.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-12
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-09-12
AI Technical Summary
[0003]但现有技术中,未收集的杂质会增加后续污水处理难度,提高加工成本,同时也容易造成资源浪费,但现有技术中,污水处理的聚集设备多存在杂质收集效率低的问题,部分设备缺乏有效的导流结构,导致介质中的杂质易随介质流动流失,无法充分聚集,且部分聚集设备的过滤与聚集部件配合度差,杂质易堵塞过滤结构,需频繁停机清理,严重影响污水处理的连续性,降低整体处理效率
[0011]与现有技术相比,本实用新型的优点和积极效果在于,
Smart Images

Figure CN224723731U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wastewater treatment technology, and in particular to a high-efficiency coalescer with a built-in guide plate. Background Technology
[0002] In wastewater treatment, wastewater may contain impurities such as metal fragments and resin residues. If these impurities are not collected and treated effectively in a timely manner, the uncollected impurities will increase the difficulty of subsequent wastewater treatment and increase processing costs.
[0003] However, in existing technologies, uncollected impurities increase the difficulty of subsequent wastewater treatment, raise processing costs, and easily lead to resource waste. In addition, existing wastewater treatment aggregation equipment often suffers from low impurity collection efficiency. Some equipment lacks an effective flow guiding structure, causing impurities in the medium to easily flow away with the medium and fail to be fully aggregated. Furthermore, the filtration and aggregation components of some aggregation equipment have poor compatibility, and impurities easily clog the filtration structure, requiring frequent shutdowns for cleaning, which seriously affects the continuity of wastewater treatment and reduces the overall treatment efficiency. Utility Model Content
[0004] This utility model mainly provides a high-efficiency aggregator with a built-in guide plate that can improve processing efficiency.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a high-efficiency coalescer with a built-in guide plate, comprising a connecting pipe, both ends of which are fixedly installed with connecting flanges, a filter plate fixedly installed on the inner wall of the connecting pipe, and a collection mechanism connected to the bottom of the connecting pipe, the collection mechanism comprising an aggregation chamber, a limiting plate fixedly installed on the inner side wall of the aggregation chamber, a guide plate inserted into the inner side of the limiting plate, the guide plate being located below the connecting pipe, and a semi-circular guide plate fixedly installed on one side of the guide plate, the semi-circular guide plate being perpendicular to the guide plate.
[0006] Preferably, a limit ring is fixedly installed at the edge of the top of the aggregation chamber.
[0007] Preferably, a connecting frame is fixedly installed at the bottom of the connecting pipe, and the limiting ring is spliced with the connecting frame.
[0008] Preferably, both ends of the limiting ring are provided with protrusions, and a limiting rod is inserted into the protrusion.
[0009] Preferably, one end of the limiting rod is inserted into the outer side wall of the connecting frame.
[0010] Preferably, a hexagonal nut is threaded onto the outer wall of the limiting rod, and the hexagonal nut is fitted to the end of the connecting frame.
[0011] Compared with the prior art, the advantages and positive effects of this utility model are as follows: 1. In this utility model, by setting a filter plate on the inner wall of the connecting pipe, sewage can be initially filtered, intercepting most of the impurities. At the same time, a guide plate and a vertical semi-circular guide plate are set in the collection mechanism. The guide plate can guide the filtered impurities to be directionally collected in the collection chamber, and the semi-circular guide plate can effectively prevent impurities from flowing back into the connecting pipe, which greatly improves the impurity collection efficiency, reduces impurity loss, reduces the probability of filter plate clogging, reduces the number of downtime cleanings, ensures the continuity of circuit board processing, and thus improves processing efficiency.
[0012] 2. In this utility model, by setting a combination connection structure of limiting ring, connecting frame, limiting rod and hexagonal nut, the connecting pipe and the collection mechanism can be quickly disassembled and assembled. When the impurities in the collection chamber are full or the filter plate needs to be cleaned, the parts can be disassembled for maintenance simply by unscrewing the hexagonal nut and pulling out the limiting rod. The operation is convenient and the maintenance time is shortened. Moreover, the connection structure can ensure the sealing of the connection between the connecting pipe and the collection mechanism, prevent the medium from leaking and polluting the processing environment, and indirectly improve the processing efficiency. Attached Figure Description
[0013] Figure 1 A perspective view of a high-efficiency coalescer with a built-in guide plate proposed in this utility model; Figure 2 This is a schematic diagram of the internal structure of a high-efficiency coalescer with a built-in guide plate proposed in this utility model; Figure 3 This utility model Figure 2 Enlarged structural diagram of section A; Figure 4 This is a top view of the collection mechanism of a high-efficiency coalescer with a built-in guide plate proposed in this utility model.
[0014] Legend: 1. Connecting pipe; 2. Collection mechanism; 3. Filter plate; 4. Connecting flange; 5. Connecting frame; 21. Gathering chamber; 22. Limiting plate; 23. Guide plate; 24. Semicircular guide plate; 25. Protrusion; 26. Limiting rod; 27. Hexagonal nut; 28. Limiting ring. Detailed Implementation
[0015] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0016] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein, and therefore the present invention is not limited to the specific embodiments disclosed in the following specification.
[0017] Please see Figure 1 , Figure 2 , Figure 3 and Figure 4 This utility model provides a technical solution: a high-efficiency coalescer with a built-in guide plate, including a connecting pipe 1, with connecting flanges 4 fixedly installed at both ends of the connecting pipe 1, a filter plate 3 fixedly installed on the inner wall of the connecting pipe 1, and a collection mechanism 2 connected to the bottom of the connecting pipe 1. The collection mechanism 2 includes a collection chamber 21, with a limiting plate 22 fixedly installed on the inner wall of the collection chamber 21. A guide plate 23 is inserted into the inner side of the limiting plate 22, and the guide plate 23 is located below the connecting pipe 1. A semi-circular guide plate 24 is fixedly installed on one side of the guide plate 23, and the semi-circular guide plate 24 is perpendicular to the guide plate 23. The medium enters the pipe through the connecting flanges 4 at both ends of the connecting pipe 1. After being filtered by the filter plate 3 on the inner wall, the material to be collected in the medium enters the collection mechanism 2 at the bottom under the action of gravity and flow. The limiting plate 22 in the collection chamber 21 fixes and limits the guide plate 23. The guide plate 23 guides the material to be collected to gather in the collection chamber 21. The semi-circular guide plate 24 perpendicular to the guide plate 23 further prevents the backflow of the material to be collected, improves the aggregation effect, and realizes effective filtration and directional aggregation of the material to be collected. The coordinated work of each component can reduce the loss of the material to be collected and improve the working efficiency of the aggregator.
[0018] according to Figure 1 As shown, a limiting ring 28 is fixedly installed at the top edge of the gathering chamber 21. The limiting ring 28 is fixed at the top edge of the gathering chamber 21 to provide a positioning reference for the connection between the gathering chamber 21 and related components of the connecting pipe 1, ensuring the accuracy of the subsequent splicing structure. Through the positioning function of the limiting ring 28, the alignment difficulty when connecting the gathering chamber 21 and the connecting pipe 1 can be reduced, ensuring the connection position is accurate and reducing the impact of installation errors on the overall performance of the aggregator.
[0019] according to Figure 3 As shown, a connecting frame 5 is fixedly installed at the bottom of the connecting pipe 1, and a limiting ring 28 is spliced with the connecting frame 5. The connecting frame 5 at the bottom of the connecting pipe 1 is spliced with the limiting ring 28 at the top of the collection chamber 21, realizing the structural connection between the connecting pipe 1 and the collection mechanism 2. This allows the filtered material to be collected to smoothly enter the collection chamber 21 from the connecting pipe 1. The splicing structure of the connecting frame 5 and the limiting ring 28 ensures the stability of the connection between the connecting pipe 1 and the collection mechanism 2, avoids gaps that could lead to leakage of the material to be collected, and facilitates subsequent disassembly and maintenance.
[0020] according to Figure 3 As shown, both ends of the limiting ring 28 are provided with protrusions 25, and limiting rods 26 are inserted into the protrusions 25. The protrusions 25 at both ends of the limiting ring 28 provide installation positions for the limiting rods 26. The limiting rods 26 are inserted into the protrusions 25, providing a structural basis for further fixing the connection between the limiting ring 28 and the connecting frame 5. The setting of the protrusions 25 makes the installation of the limiting rods 26 more convenient and ensures the consistency of the installation position of the limiting rods 26, providing a guarantee for subsequent stable fixing and enhancing the reliability of the connection structure.
[0021] according to Figure 3 As shown, one end of the limiting rod 26 is inserted into the outer wall of the connecting frame 5. After passing through the protrusion 25 of the limiting ring 28, the other end of the limiting rod 26 is inserted into the outer wall of the connecting frame 5, which initially connects and fixes the limiting ring 28 and the connecting frame 5, limiting their relative displacement. Through the insertion and fixing of the limiting rod 26, the firmness of the connection between the limiting ring 28 and the connecting frame 5 is further strengthened, preventing the two from separating due to the impact of the medium flow during the operation of the collector, and ensuring the stability of the overall structure.
[0022] according to Figure 3 As shown, a hexagonal nut 27 is threaded onto the outer wall of the limiting rod 26. The hexagonal nut 27 fits into the end of the connecting frame 5. After the hexagonal nut 27 is tightened on the outer wall of the limiting rod 26, it fits tightly into the end of the connecting frame 5. The threaded tightening force firmly fixes the limiting rod 26 onto the connecting frame 5, thereby making the connection between the limiting ring 28 and the connecting frame 5 tighter. The threaded hexagonal nut 27 can be detachably fixed, which not only ensures the stability of the connection between the limiting ring 28 and the connecting frame 5, but also facilitates the subsequent disassembly, maintenance and component replacement of the collector. At the same time, the hexagonal structure is easy to operate with tools, improving the efficiency of disassembly and assembly.
[0023] The operation and working principle of this device are as follows: The assembled high-efficiency collector is connected to the conveying system of the medium to be treated through the connecting flanges 4 at both ends of the connecting pipe 1. Ensure that the connection is well sealed to avoid leakage. After the conveying system is started, the medium to be treated enters the connecting pipe 1 through the connecting flanges 4. It is first filtered by the filter plate 3 on the inner wall. After filtration, the material to be collected in the medium enters the collection chamber 21 of the bottom-connected collection mechanism 2 under the action of gravity and flow. The guide plate 23 guides the material to be collected to gather, and the semi-circular guide plate 24 prevents its backflow, thus achieving efficient gathering. When maintenance is required, first shut down the conveying system, unscrew the hexagonal nut 27 on the limit rod 26, pull out the limit rod 26, separate the collection chamber 21 from the connecting pipe 1, clean the gathered material and check the filter plate 3, guide plate 23 and other components. After maintenance, reset it according to the original connection method, and it can be restarted.
[0024] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.
Claims
1. A high-efficiency coalescer with a built-in guide plate, comprising a connecting pipe (1), wherein both ends of the connecting pipe (1) are fixedly installed with connecting flanges (4), characterized in that: A filter plate (3) is fixedly installed on the inner wall of the connecting pipe (1). A collection mechanism (2) is connected to the bottom of the connecting pipe (1). The collection mechanism (2) includes a collection chamber (21). A limiting plate (22) is fixedly installed on the inner wall of the collection chamber (21). A guide plate (23) is inserted into the inner side of the limiting plate (22). The guide plate (23) is located below the connecting pipe (1). A semi-circular guide plate (24) is fixedly installed on one side of the guide plate (23). The semi-circular guide plate (24) is perpendicular to the guide plate (23).
2. The high-efficiency coalescer with a built-in guide plate according to claim 1, characterized in that: A limiting ring (28) is fixedly installed at the edge of the top of the gathering chamber (21).
3. The high-efficiency coalescer with a built-in guide plate according to claim 2, characterized in that: A connecting frame (5) is fixedly installed at the bottom of the connecting pipe (1), and the limiting ring (28) is spliced with the connecting frame (5).
4. A high-efficiency coalescer with a built-in guide plate according to claim 2, characterized in that: Both ends of the limiting ring (28) are provided with protrusions (25), and a limiting rod (26) is inserted into the protrusions (25).
5. A high-efficiency coalescer with a built-in guide plate according to claim 4, characterized in that: One end of the limiting rod (26) is inserted into the outer wall of the connecting frame (5).
6. A high-efficiency coalescer with a built-in guide plate according to claim 5, characterized in that: A hexagonal nut (27) is threaded onto the outer wall of the limiting rod (26), and the hexagonal nut (27) is fitted to the end of the connecting frame (5).