A kind of impurity separation device for fruit and vegetable beverage processing

Abstract

This utility model provides an impurity separation device for fruit and vegetable beverage processing, belonging to the field of fruit juice production and processing technology. The impurity separation device includes a hydraulic filtration and impurity removal mechanism and a batch impurity cleaning mechanism. A filter plate is installed inside a housing. An outlet pipe is connected to the side wall of the outlet chamber formed between the filter plate and the housing. An inlet pipe is connected to the side wall of the housing below the filter plate. The top of a first hydraulic cylinder is fixedly connected to a piston plate. A frame supports the housing and the first hydraulic cylinder. A second hydraulic cylinder is installed on one side of the frame, and a push plate is fixedly installed at the output rod end of the second hydraulic cylinder. The first hydraulic cylinder moves the piston plate downwards to below the housing. The second hydraulic cylinder moves the push plate at the front end. The moving push plate scrapes and cleans the impurities remaining above the piston plate. Then, the second hydraulic cylinder moves the push plate back to its original position, and the first hydraulic cylinder pushes the piston plate upwards to inside the housing, allowing for continued filtration and cleaning of impurities in the fruit juice.

Description

Technical Field

[0001] This utility model relates to the field of fruit juice production and processing, and more specifically, to an impurity separation device for fruit and vegetable beverage processing. Background Technology

[0002] Fruit juice processing impurity separation can effectively remove plant residues from fruit juice. For example, the publication document CN220736491U discloses an impurity separation device for fruit and vegetable beverage processing, which includes a processing tank, an impurity separation component installed inside the processing tank, a tank lid on the top of the processing tank, and a juice pressing component installed on the tank lid.

[0003] The aforementioned impurity separation device can separate and filter impurities in fruit juice, but the fruit and vegetable residues remaining inside the filter tank of the impurity separation device are inconvenient to clean up quickly in batches. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides an impurity separation device for fruit and vegetable beverage processing, which aims to improve the problem that it is inconvenient to quickly and in batches clean the fruit and vegetable residues left inside the filter tank of the impurity separation device in the related technology.

[0005] This utility model is implemented as follows: This utility model provides an impurity separation device for fruit and vegetable beverage processing, including a hydraulic filtration and impurity removal mechanism and an impurity batch cleaning mechanism.

[0006] The hydraulic filtration and impurity removal mechanism includes a housing with an open bottom, a filter plate, a first hydraulic cylinder, and a piston plate. The filter plate is installed inside the housing, and the side wall of the liquid outlet chamber formed between the filter plate and the housing is connected to a liquid outlet pipe. The piston plate is located below the filter plate and is movably disposed inside the housing. The side wall of the housing below the filter plate is connected to a feed pipe. The top of the first hydraulic cylinder is fixedly connected to the piston plate. The impurity batch cleaning mechanism includes a frame, a second hydraulic cylinder, and a push plate. The frame supports the housing and the first hydraulic cylinder. The second hydraulic cylinder is installed on one side of the frame. The push plate is fixedly installed at the output rod end of the second hydraulic cylinder.

[0007] The impurity separation device for fruit and vegetable beverage processing also includes a rinsing and cleaning mechanism, which includes a main water pipe, a branch water pipe, and nozzles. The branch water pipe is installed on the top wall inside the housing, and the main water pipe passes through the top wall of the housing and is connected to the branch water pipe. Multiple sets of nozzles are divided into two groups and are inclinedly installed on both sides of the branch water pipe.

[0008] In one embodiment of this utility model, the flushing and cleaning mechanism further includes a one-way valve, which is installed in the main water pipe section.

[0009] In one embodiment of this utility model, both the filter plate and the piston plate are arc-shaped structures, and the push plate cooperates with the piston plate.

[0010] In one embodiment of this utility model, the frame component includes a fixed frame, a base plate, and a side plate. The base plate is fixed inside the fixed frame to support a first hydraulic cylinder, and the side plate is fixed to the side of the fixed frame to support a second hydraulic cylinder.

[0011] In one embodiment of this utility model, a limiting plate is provided on the side of the frame component, and the side of the limiting plate is provided with a through opening that is movably connected to the push plate.

[0012] In one embodiment of this utility model, the batch impurity cleaning mechanism further includes a guide plate, which is inclined and fixed inside the frame to guide the fruit and vegetable residue pushed out from the piston plate.

[0013] In one embodiment of the present invention, the batch impurity cleaning mechanism further includes a baffle plate, which is disposed at the top of the inclined section of the guide plate.

[0014] The beneficial effects of this utility model are as follows: This utility model provides an impurity separation device for fruit and vegetable beverage processing, designed as described above. The output rod of the first hydraulic cylinder pushes the piston plate upwards, squeezing it. Juice from the fruit juice passes through the filter screen and is ultimately discharged through the outlet pipe. The first hydraulic cylinder moves the piston plate downwards to the bottom of the housing. The second hydraulic cylinder moves the front push plate, which scrapes and cleans the impurities remaining above the piston plate. Then, the second hydraulic cylinder moves the push plate back to its original position, and the first hydraulic cylinder pushes the piston plate upwards into the housing, allowing for continued filtration and cleaning of impurities in the fruit juice. Attached Figure Description

[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the structure of the impurity separation device for fruit and vegetable beverage processing provided in this embodiment of the utility model; Figure 2 Schematic diagram of the hydraulic filtration and impurity removal mechanism and the flushing and cleaning mechanism provided for embodiments of this utility model; Figure 3 A schematic diagram of the impurity batch cleaning mechanism provided for an embodiment of this utility model; Figure 4A schematic diagram of the flushing and cleaning mechanism provided for an embodiment of this utility model.

[0017] In the diagram: 10-Hydraulic filtration and impurity removal mechanism; 110-Shell; 120-Filter screen plate; 130-First hydraulic cylinder; 140-Piston plate; 150-Feed pipe; 160-Discharge pipe; 20-Impurity batch cleaning mechanism; 210-Frame component; 211-Fixed frame; 212-Base plate; 213-Side plate; 220-Second hydraulic cylinder; 230-Push plate; 240-Guide plate; 250-Blocking plate; 260-Limiting plate; 30-Flushing and cleaning mechanism; 310-Main water pipe; 320-Branch water pipe; 330-Nozzle; 340-Check valve. Detailed Implementation

[0018] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0019] Example Please see Figures 1-4 This utility model provides an impurity separation device for fruit and vegetable beverage processing, including a hydraulic filtration and impurity removal mechanism 10 and an impurity batch cleaning mechanism 20.

[0020] The hydraulic filtration and impurity removal mechanism 10 can be used to remove vegetable and fruit residues from fruit juice. Combined with the batch impurity cleaning mechanism 20, it can quickly process the cleaned impurities in batches.

[0021] The hydraulic filtration and impurity removal mechanism 10 includes a housing 110 with an open bottom, a filter plate 120, a first hydraulic cylinder 130, and a piston plate 140. The filter plate 120 is installed inside the housing 110, and the side wall of the outlet chamber formed between the filter plate 120 and the housing 110 is connected to an outlet pipe 160. The piston plate 140 is located below the filter plate 120 and is movably disposed inside the housing 110. A feed pipe 150 is connected to the side wall of the housing 110 below the filter plate 120. The top of the first hydraulic cylinder 130 is fixedly connected to the piston plate 140. The batch impurity cleaning mechanism 20 includes a frame 210, a second hydraulic cylinder 220, and a push plate 230. The frame 210 supports the housing 110 and the first hydraulic cylinder 130. The second hydraulic cylinder 220 is installed on one side of the frame 210, and the push plate 230 is fixedly disposed at the output rod end of the second hydraulic cylinder 220.

[0022] Fruit and vegetable juice is added through the feed pipe 150 into the squeezing chamber formed by the filter plate 120, the housing 110, and the piston plate 140. After the fruit and vegetable juice is added, the valve on the feed pipe 150 (not shown) is closed. The output rod of the first hydraulic cylinder 130 pushes the piston plate 140 upward, causing the juice inside the squeezing chamber to be squeezed by the piston plate 140. The juice in the juice passes through the filter plate 120 into the upper storage chamber and is finally discharged outward through the outlet pipe 160 on one side of the storage chamber. After the piston plate 140 repeatedly squeezes and cleans impurities, a certain amount of fruit and vegetable impurities will remain between the piston plate 140 and the filter plate 120. At this point, the addition of juice from the feed pipe 150 into the housing 110 is stopped. The first hydraulic cylinder 130 drives the piston plate 140 downward to below the housing 110. The second hydraulic cylinder 220 drives the front push plate 230 to move. The moving push plate 230 scrapes and cleans the impurities remaining above the piston plate 140. Then the second hydraulic cylinder 220 drives the push plate 230 to reset. The first hydraulic cylinder 130 pushes the piston plate 140 upward to the inside of the housing 110, so that the filtration and cleaning of impurities in the juice can continue.

[0023] The impurity separation device for fruit and vegetable beverage processing also includes a rinsing and cleaning mechanism 30, which comprises a main water pipe 310, branch water pipes 320, and nozzles 330. The branch water pipes 320 are located on the top wall inside the housing 110, and the main water pipe 310 passes through the top wall of the housing 110 and communicates with the branch water pipes 320. Multiple sets of nozzles 330 are arranged in two groups at an angle on both sides of the branch water pipes 320. The rinsing and cleaning mechanism 30 also includes a one-way valve 340, which is installed on the main water pipe 310 section.

[0024] After the second hydraulic cylinder 220 pushes the front push plate 230 to reset the piston plate 140 after cleaning impurities, the piston plate 140 remains below the housing 110. High-pressure water from the main water pipe 310 is sprayed onto the filter screen 120 through the branch water pipe 320 and nozzle 330, effectively cleaning a certain amount of impurities remaining in the mesh of the filter screen 120. The cleaned wastewater is then discharged through the piston plate 140.

[0025] In the specific configuration, both the filter plate 120 and the piston plate 140 are designed with an arc shape, and the push plate 230 cooperates with the piston plate 140. The arc-shaped filter plate 120 and piston plate 140, in conjunction, can increase the filtration area and improve the filtration effect. When cleaning impurities and guiding wastewater, they are less likely to scatter from both sides of the piston plate 140.

[0026] In its specific configuration, the frame component 210 includes a fixed frame 211, a base plate 212, and a side plate 213. The base plate 212 is fixed inside the fixed frame 211 to support the first hydraulic cylinder 130, and the side plate 213 is fixed to the side of the fixed frame 211 to support the second hydraulic cylinder 220. A limit plate 260 is provided on the side of the frame component 210, and the side of the limit plate 260 has a through-hole that movably engages with the push plate 230. The through-hole in the limit plate 260 is used to store the push plate 230.

[0027] Furthermore, the batch impurity cleaning mechanism 20 also includes a guide plate 240, which is inclinedly fixed inside the frame component 210 to guide the fruit and vegetable residue pushed out from the piston plate 140. The guide plate 240 also adopts an arc-shaped structure. The batch impurity cleaning mechanism 20 also includes a baffle plate 250, which is disposed at the top of the inclined section of the guide plate 240. The guide plate 240 is used to guide the impurities and waste liquid cleaned out.

[0028] It should be noted that the specific models and specifications of the first hydraulic cylinder 130 and the second hydraulic cylinder 220 need to be selected and determined based on the actual specifications of the device. The specific selection calculation method adopts existing technology in this field, and therefore will not be described in detail. The power supply and principle of the first hydraulic cylinder 130 and the second hydraulic cylinder 220 are clear to those skilled in the art, and will not be described in detail here.

[0029] The working principle of this impurity separation device for fruit and vegetable beverage processing is as follows: During use, fruit and vegetable juice is added through the feed pipe 150 into the extrusion chamber formed by the filter plate 120, the housing 110, and the piston plate 140. After the fruit and vegetable juice is added, the valve on the feed pipe 150 is closed. The output rod of the first hydraulic cylinder 130 pushes the piston plate 140 upwards, causing the juice inside the extrusion chamber to be squeezed by the piston plate 140. The juice passes through the filter plate 120 into the upper storage chamber and is finally discharged through the outlet pipe 160 on one side of the storage chamber. After the piston plate 140 repeatedly squeezes and cleans impurities, a certain amount of fruit and vegetable impurities will remain between the piston plate 140 and the filter plate 120. At this point, the addition of juice from the feed pipe 150 into the housing 110 is stopped. The first hydraulic cylinder 130 drives the piston plate 140 downward to below the housing 110. The second hydraulic cylinder 220 drives the front push plate 230 to move. The moving push plate 230 scrapes and cleans the impurities remaining above the piston plate 140. Then the second hydraulic cylinder 220 drives the push plate 230 to reset. The first hydraulic cylinder 130 pushes the piston plate 140 upward to the inside of the housing 110, so that the filtration and cleaning of impurities in the juice can continue.

[0030] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. An impurity separation device for fruit and vegetable beverage processing, characterized in that, include A hydraulic filtration and impurity removal mechanism (10) includes a housing (110) with an open bottom, a filter plate (120), a first hydraulic cylinder (130), and a piston plate (140). The filter plate (120) is installed inside the housing (110), and the side wall of the liquid outlet chamber formed between the filter plate (120) and the housing (110) is connected to a liquid outlet pipe (160). The piston plate (140) is located below the filter plate (120) and is movably arranged inside the housing (110). The side wall of the housing (110) below the filter plate (120) is connected to a feed pipe (150). The top of the first hydraulic cylinder (130) is fixedly connected to the piston plate (140). The impurity batch cleaning mechanism (20) includes a frame (210), a second hydraulic cylinder (220) and a push plate (230). The frame (210) supports the housing (110) and the first hydraulic cylinder (130). The second hydraulic cylinder (220) is installed on one side of the frame (210). The push plate (230) is fixedly installed at the output rod end of the second hydraulic cylinder (220).

2. The impurity separation device for fruit and vegetable beverage processing according to claim 1, characterized in that, It also includes a flushing and cleaning mechanism (30), which includes a main water pipe (310), a branch water pipe (320) and a nozzle (330). The branch water pipe (320) is located on the top wall inside the housing (110). The main water pipe (310) passes through the top wall of the housing (110) and is connected to the branch water pipe (320). Multiple sets of nozzles (330) are divided into two groups and are inclinedly arranged on both sides of the branch water pipe (320).

3. The impurity separation device for fruit and vegetable beverage processing according to claim 2, characterized in that, The flushing and cleaning mechanism (30) also includes a one-way valve (340), which is installed in the main water pipe (310) section.

4. The impurity separation device for fruit and vegetable beverage processing according to claim 1, characterized in that, The filter plate (120) and piston plate (140) are both arc-shaped structures, and the push plate (230) cooperates with the piston plate (140).

5. The impurity separation device for fruit and vegetable beverage processing according to claim 1, characterized in that, The frame component (210) includes a fixed frame (211), a base plate (212), and a side plate (213). The base plate (212) is fixed inside the fixed frame (211) to support the first hydraulic cylinder (130), and the side plate (213) is fixed to the side of the fixed frame (211) to support the second hydraulic cylinder (220).

6. The impurity separation device for fruit and vegetable beverage processing according to claim 1, characterized in that, The frame component (210) is provided with a limiting plate (260) on its side, and the limiting plate (260) has an opening on its side that is movably connected to the push plate (230).

7. The impurity separation device for fruit and vegetable beverage processing according to claim 1, characterized in that, The impurity batch cleaning mechanism (20) also includes a guide plate (240), which is inclined and fixed inside the frame component (210) to guide the fruit and vegetable residue pushed out from the piston plate (140).

8. The impurity separation device for fruit and vegetable beverage processing according to claim 7, characterized in that, The impurity batch cleaning mechanism (20) also includes a baffle plate (250), which is disposed on the top of the inclined section of the guide plate (240).

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