A filtering device for soup processing
Patent Information
- Application Number
- CN202521683207.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-08
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-08-08
AI Technical Summary
为了解决上述中存在的筛网堵塞问题和密封缺陷的问题,提出了本实用新型
该种汤加工用过滤设备,设计三级过滤架构和自清洁机制,在进料管内壁安装滤网拦截大颗粒,在滤缸内部设计滤筒和烧结网过滤结构进行精密过滤,最后在滤筒内部设计多个导流片组成的导流增强模块,有效提升过滤效率,而导流片边缘集成碟簧组预紧的刮板结构,实现滤筒表面实时清渣,延长堵塞周期;
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Figure CN224723750U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mutton bone soup filtration and processing technology, specifically a filtration device for soup processing. Background Technology
[0002] Lamb bone soup is a soup made primarily from lamb bones, along with lamb meat or other ingredients, and simmered for a long time. During the production and processing of lamb bone soup, filtration equipment is often used to remove solid residues, grease, and micron-sized colloidal impurities through physical separation technology, thereby improving the purity and stability of the soup.
[0003] Although existing soup processing filtration equipment has many beneficial effects, the following problems still exist: traditional stainless steel screens are not only inefficient when filtering collagen-containing lamb bone soup, but they are also prone to clogging. Secondly, the sealing rings of existing equipment have a short average service life under long-term high-temperature working conditions. Utility Model Content
[0004] The purpose of this section is to outline some aspects of the embodiments of this utility model and to briefly introduce some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be used to limit the scope of this utility model.
[0005] 1. Technical problems to be solved: In order to solve the problems of screen clogging and sealing defects mentioned above, this utility model is proposed.
[0006] Therefore, the purpose of this utility model is to provide a filtration device for soup processing, which features a three-stage filtration architecture and a self-cleaning mechanism. A filter screen is installed on the inner wall of the feed pipe to intercept large particles. A filter cylinder and sintered mesh filtration structure are designed inside the filter tank for precision filtration. Finally, a flow-enhancing module composed of multiple guide vanes is designed inside the filter cylinder to effectively improve filtration efficiency. The edges of the guide vanes integrate a pre-tightened scraper structure with disc springs, enabling real-time cleaning of the filter cylinder surface and extending the clogging cycle. Simultaneously, a sealing system is designed, featuring a triple-seal structure consisting of a gasket, retaining ring, and sealing ring in the feed pipe; a conical sealing ring at the filter cylinder interface; and a bellows compensation structure and a double-layer sealing ring structure at the connection between the discharge pipe and the valve, effectively improving the overall sealing performance of the filtration device and reducing the leakage rate.
[0007] 2. Technical Solution: To solve the above-mentioned technical problems, according to one aspect of the present invention, the present invention provides the following technical solution: A filtration device for soup processing includes a filtration assembly comprising a filter cylinder, a feed pipe, a filter cartridge, a sintered mesh, a filter screen, guide vanes, and scrapers. A drive assembly is provided at the top of the filter cylinder, and the drive assembly includes a main gear and a driven gear.
[0008] As a preferred embodiment of the filtration equipment for soup processing according to this utility model, the outer circumference of the filter cylinder is integrally formed with a water inlet pipe, the side wall of the water inlet pipe is fixedly connected to the feed pipe, the inner circumference of the feed pipe is fixedly connected with a filter screen, a sealing ring and a retaining ring are embedded in the side wall of the feed pipe, and a gasket is adhered to the side wall of the feed pipe.
[0009] As a preferred embodiment of the filtration equipment for soup processing according to this utility model, the filter cylinder has an integrally formed mounting ring on its outer circumference. The top of the mounting ring is fixedly connected to the filter cylinder. The sintered mesh is sleeved on the outer circumference of the filter cylinder. A sealing ring is bonded to the top of the outer circumference of the filter cylinder. A main shaft is rotatably connected to the bottom of the inner cavity of the filter cylinder. Multiple guide vanes are welded to the bottom of the outer circumference of the main shaft. A connecting plate is welded to the side wall of the guide vanes. Multiple disc spring assemblies are embedded in the side wall of the connecting plate. In addition to pre-tightening the scraper to make its side wall fit against the filter cylinder, the disc spring assemblies can also buffer vibration energy to avoid affecting the rotation of the main shaft. The scraper is fixedly connected to the side wall of the disc spring assemblies. In addition to scraping off the attached layer on the inner circumference of the filter cylinder, the scraper can also rotate and push the soup to accelerate the filtration of the soup.
[0010] As a preferred embodiment of the filtration equipment for soup processing according to this utility model, the bottom of the filter cylinder is welded with a discharge plate, the bottom of the discharge plate is integrally connected to a discharge pipe, the bottom of the discharge pipe is embedded with a sealing ring, and the bottom of the discharge pipe is fixedly connected to a corrugated pipe. In addition to providing pressure compensation through elastic deformation, the corrugated pipe can also be twisted within a certain angle range to facilitate the connection of the bottom valve to external pipes or other equipment. The bottom of the corrugated pipe is embedded with another sealing ring, and the bottom of the corrugated pipe is fixedly connected to a valve.
[0011] In a preferred embodiment of the filtration device for soup processing according to this utility model, the drive assembly includes a housing, a control button is provided on the outer circumference of the housing, the control button is electrically connected to a motor, a support frame is fixedly connected to the bottom of the motor, a top plate is fixedly connected to the bottom of the support frame, the filter cylinder is fixedly connected to the bottom of the top plate, the main gear is fixedly connected to the bottom output end of the motor, the driven gear meshes with the driven gear on the outer circumference of the main gear, and the bottom of the driven gear passes through the top plate and is fixedly connected to the main shaft.
[0012] As a preferred embodiment of the filtration device for soup processing according to this utility model, the filter cylinder has multiple filter holes on its outer circumferential wall and bottom, the guide vane has an inclination angle of 45 degrees, and the scraper has scraping teeth on its side wall.
[0013] In a preferred embodiment of the filtration equipment for soup processing according to this utility model, the discharge plate has a conical structure and the corrugated pipe has a wave-shaped structure.
[0014] 3. Beneficial effects: Compared with the prior art, the beneficial effects of this utility model are: This filtration equipment for soup processing features a three-stage filtration architecture and a self-cleaning mechanism. A filter screen is installed on the inner wall of the feed pipe to intercept large particles. Inside the filter cylinder, a filter cartridge and sintered mesh filtration structure are designed for precision filtration. Finally, a flow enhancement module composed of multiple guide vanes is designed inside the filter cartridge to effectively improve filtration efficiency. The edge of the guide vanes integrates a scraper structure with a disc spring assembly for pre-tightening, enabling real-time cleaning of the filter cartridge surface and extending the clogging cycle. This filtration equipment for soup processing is designed with a sealing system. It features a triple sealing structure consisting of a gasket, a retaining ring, and a sealing ring in the feed pipe, a conical sealing ring at the filter cartridge interface, and a bellows compensation structure and a double-layer sealing ring structure at the connection between the discharge pipe and the valve. This design effectively improves the overall sealing performance of the filtration equipment and reduces the leakage rate. Attached Figure Description
[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and detailed embodiments. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them: Figure 1 This is a schematic diagram of the overall structure of a filtration device for soup processing according to the present invention; Figure 2 This is a schematic diagram of the drive assembly structure of a filtration device for soup processing according to the present invention; Figure 3 This is a schematic diagram of the feed pipe structure of a filtration device for soup processing according to this utility model; Figure 4 This is a schematic diagram of the internal structure of the filter cylinder of a soup processing filtration device according to the present invention; Figure 5 This is a schematic diagram of the discharge plate structure of a filtration device for soup processing according to this utility model.
[0016] The following are the labeling instructions in the diagram: 100, Filter assembly; 110, Filter cylinder; 111, Discharge plate; 120, Feed pipe; 121, Filter screen; 122, Sealing ring; 123, Retaining ring; 124, Gasket; 130, Main shaft; 131, Guide vane; 132, Connecting plate; 133, Disc spring assembly; 134, Scraper; 140, Filter cartridge; 141, Sintered mesh; 142, Conical sealing ring; 150, Bellows; 151, Sealing ring; 160, Valve; 200, Drive assembly; 210, Housing; 211, Control button; 220, Top plate; 230, Motor; 231, Support frame; 240, Main gear; 250, Driven gear. Detailed Implementation
[0017] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0018] This utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not be construed as limiting the scope of protection of this utility model. In actual manufacturing, the three-dimensional spatial dimensions of length, width, and depth should be included.
[0019] The orientation or positional relationship indicated in the terminology is based on the orientation or positional relationship shown in the accompanying drawings and is only for the convenience of describing the present invention and simplifying the description. It is not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
[0020] The term "connection method" should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0021] The embodiments of this utility model will now be described in further detail with reference to the accompanying drawings.
[0022] This utility model provides an overall structural diagram of an embodiment of a filtration device for soup processing, including: Please see Figures 1-5A filtration device for soup processing according to this embodiment includes a filtration assembly 100, which includes a filtration cylinder 110, a feed pipe 120, a filter cylinder 140, a sintered mesh 141, a filter screen 121, a guide vane 131, and a scraper 134. A drive assembly 200 is provided on the top of the filtration cylinder 110, which includes a main gear 240 and a driven gear 250.
[0023] It is worth noting that, in order to perform preliminary filtration of the mutton bone soup, specifically, the outer circumference of the filter tank 110 is integrally formed with a water inlet pipe, the side wall of the water inlet pipe is fixedly connected to the feed pipe 120, the inner circumference of the feed pipe 120 is fixedly connected to a filter screen 121, the side wall of the feed pipe 120 is fitted with a sealing ring 122 and a retaining ring 123, and the side wall of the feed pipe 120 is adhered with a gasket 124.
[0024] Next, in order to perform precision filtration of the mutton bone soup, specifically, the outer circumference of the filter cylinder 110 is integrally formed with an installation ring, the top of which is fixedly connected to the filter cylinder 140. The outer circumference of the filter cylinder 140 is fitted with a sintered mesh 141 to further filter the mutton bone soup and improve its purity. A sealing ring 142 is bonded to the top of the outer circumference of the filter cylinder 140 to seal and protect the gaps at the connection of the filter cylinder 110. The bottom of the inner cavity of the filter cylinder 140 is rotatably connected to a main shaft 130. Multiple guide vanes 131 are welded to the bottom of the outer circumference of the main shaft 130. A connecting plate 132 is welded to the side wall of the guide vane 131. Multiple disc spring assemblies 133 are embedded in the side wall of the connecting plate 132. A scraper 134 is fixedly connected to the side wall of the disc spring assembly 133.
[0025] Meanwhile, in order to discharge the filtered mutton bone soup, specifically, a discharge plate 111 is welded to the bottom of the filter tank 110, and a discharge pipe is integrally formed at the bottom of the discharge plate 111 for discharging the filtered mutton bone soup. A sealing ring 151 is embedded at the bottom of the discharge pipe, and a corrugated pipe 150 is fixedly connected to the bottom of the discharge pipe. Another sealing ring 151 is embedded at the bottom of the corrugated pipe 150, and a valve 160 is fixedly connected to the bottom of the corrugated pipe 150.
[0026] Furthermore, in order to drive the main shaft 130 to rotate, specifically, the drive assembly 200 includes a housing 210, a control button 211 is attached to the outer circumference of the housing 210 by screws, the control button 211 is electrically connected to a motor 230, a support frame 231 is fixedly connected to the bottom of the motor 230 by bolts, a top plate 220 is fixedly connected to the bottom of the support frame 231, a filter cylinder 110 is fixedly connected to the bottom of the top plate 220, a main gear 240 is fixedly connected to the bottom output end of the motor 230, the outer circumference of the main gear 240 meshes with a driven gear 250, and the bottom of the driven gear 250 passes through the top plate 220 and is fixedly connected to the main shaft 130.
[0027] It is worth noting that, in order to improve filtration efficiency, the filter cartridge 140 has multiple filter holes on its outer circumference and bottom, the guide vane is tilted at 45 degrees to increase the flow rate of the mutton bone soup, and the scraper 134 has scraping teeth on its side wall to facilitate the removal of the adhering layer on the inner circumference of the filter cartridge 140.
[0028] Finally, to accelerate the discharge efficiency of the filtered mutton bone soup, specifically, the discharge plate 111 has a conical structure to increase the flow rate of the mutton bone soup, and the corrugated pipe 150 has a wave-shaped structure to provide pressure compensation through the expansion and contraction of the wave-shaped structure.
[0029] In addition, the circuits, electronic components and modules involved in this utility model are all existing technologies, which can be fully implemented by those skilled in the art, and need not be elaborated upon. The content protected by this utility model does not involve any improvement to the internal structure and method. Combination Figures 1-5 The specific usage process of the soup processing filtration device according to this embodiment is as follows: 1: Connect the feed pipe 120 to the filter cylinder 110 with bolts. Then, discharge the mutton bone soup to be filtered into the filter cylinder 110 through the feed pipe 120 for filtration. Then, press the control button 211 to start the motor 230. With the help of the main gear 250 and the driven gear 240, the main shaft 130 is rotated to filter the mutton bone soup. 2: The mutton bone soup first undergoes initial filtration through the filter screen 121 inside the feed pipe 120. Then, the rotating main shaft 130 drives multiple guide vanes 131 to stir the mutton bone soup, forming a vortex, and quickly passes through the filter cylinder 140 and sintered mesh 141 for precision filtration, removing excess impurities and improving the purity of the mutton bone soup. While the mutton bone soup is being filtered, the scraper 134, in conjunction with the disc spring assembly 133, scrapes off the adhering layer composed of collagen and fat inside the mutton bone soup in real time, preventing the adhering layer from continuously accumulating on the inner circumference of the filter cylinder 140 and causing blockage. 3: During the process of mutton bone soup being discharged into the filter tank, sealing ring 122, retaining ring 123 and gasket 124 provide continuous sealing protection. When the filter tank 110 is filtering, sealing ring 142 is compressed and undergoes elastic deformation, and seals the connection gap between the filter tank 110 and the filter cylinder 140. When the mutton bone soup is discharged after filtration, the conical discharge plate 111 effectively increases the flow rate of the mutton bone soup, while the corrugated pipe 150 compensates for the pressure through the elastic deformation of the wave-shaped structure. At the same time, the double-layer seal 151 seals the joint, effectively reducing the leakage rate of the filtration equipment.
[0030] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in this invention can be combined with each other in any way. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A filtration device for soup processing, characterized in that, The filter assembly (100) includes a filter cylinder (110), a feed pipe (120), a filter cartridge (140), a sintered mesh (141), a filter screen (121), a guide vane (131), and a scraper (134). A drive assembly (200) is provided on the top of the filter cylinder (110). The drive assembly (200) includes a main gear (240) and a driven gear (250). The filter cylinder (110) has an integrally formed mounting ring on its outer circumference. The top of the mounting ring is fixedly connected to the filter cylinder (140). The sintered mesh (141) is sleeved on the outer circumference of the filter cylinder (140). A sealing ring (142) is bonded to the top of the outer circumference of the filter cylinder (140). A main shaft (130) is rotatably connected to the bottom of the inner cavity of the filter cylinder (140). Multiple guide vanes (131) are welded to the bottom of the outer circumference of the main shaft (130). A connecting plate (132) is welded to the side wall of the guide vane (131). Multiple disc spring assemblies (133) are embedded in the side wall of the connecting plate (132). The scraper (134) is fixedly connected to the side wall of the disc spring assembly (133).
2. The filtration equipment for soup processing according to claim 1, characterized in that, The filter cylinder (110) has an integrally formed outer circumferential wall with an inlet pipe. The inlet pipe is fixedly connected to the feed pipe (120) on its side wall. The feed pipe (120) has a filter screen (121) fixedly connected to its inner circumferential wall. The feed pipe (120) has a sealing ring (122) and a retaining ring (123) embedded in its side wall. The feed pipe (120) has a gasket (124) bonded to its side wall.
3. The filtration equipment for soup processing according to claim 1, characterized in that, The bottom of the filter cylinder (110) is welded with a discharge plate (111), the bottom of the discharge plate (111) is integrally formed with a discharge pipe, the bottom of the discharge pipe is fitted with a sealing ring (151), the bottom of the discharge pipe is fixedly connected with a bellows (150), the bottom of the bellows (150) is fitted with another sealing ring (151), and the bottom of the bellows (150) is fixedly connected with a valve (160).
4. The filtration equipment for soup processing according to claim 3, characterized in that, The drive assembly (200) includes a housing (210), a control button (211) is provided on the outer circumference of the housing (210), the control button (211) is electrically connected to a motor (230), a support frame (231) is fixedly connected to the bottom of the motor (230), a top plate (220) is fixedly connected to the bottom of the support frame (231), the filter cylinder (110) is fixedly connected to the bottom of the top plate (220), the main gear (240) is fixedly connected to the bottom output end of the motor (230), the driven gear (250) meshes with the driven gear (250) on the outer circumference of the main gear (240), and the bottom of the driven gear (250) passes through the top plate (220) and is fixedly connected to the main shaft (130).
5. The filtration equipment for soup processing according to claim 1, characterized in that, The filter cylinder (140) has multiple filter holes on its outer circumference and bottom. The guide vane has an inclination angle of 45 degrees. The scraper (134) has scraping teeth on its side wall.
6. The filtration equipment for soup processing according to claim 3, characterized in that, The discharge plate (111) has a conical structure, and the corrugated pipe (150) has a wave-shaped structure.