A device for separating oil and dregs in beef tallow processing

Abstract

The utility model relates to oil residue separation technical field, concretely is a kind of oil residue separation device for beef tallow processing, comprising: oil storage tank, the top of the oil storage tank is provided with separation cabin, first oil storage cabin and second oil storage cabin are set in the oil storage tank, the side wall of the first oil storage cabin is connected with first oil drain pipe, the utility model can make beef tallow flow down to second oil storage cabin along first filter hole by separation component, and after oil residue is intercepted by filter plate, oil residue can roll down along the filter plate of inclined arrangement, can avoid that oil residue is accumulated on filter plate, can guarantee the filtering effect of filter plate, it is favorable to oil residue separation, squeezing component can extrude the oil residue in round hole, can squeeze oil residue, can avoid beef tallow waste in oil residue, can make oil residue separate completely, and when sealing cover closes, oil residue can be intercepted, when oil extraction is completed, sealing cover is opened, and oil residue can be discharged along round hole.

Description

Technical Field

[0001] This utility model relates to the field of oil residue separation technology, specifically to an oil residue separation device for tallow processing. Background Technology

[0002] In the food processing industry, the separation of oil residue is a crucial step in the preparation of flavored butter. Currently, most commercially available oil residue separation devices employ traditional methods such as static sedimentation, centrifugation, or simple sieve filtration. However, these methods often suffer from low efficiency, poor separation results, and complex operation in practical applications. With the continuous development of the food industry, higher demands are being placed on oil residue separation technology in butter production to meet the requirements of production efficiency, product quality, and process simplicity.

[0003] Existing technology uses a screen to filter tallow to remove the oil residue, but the screen is prone to clogging, affecting production efficiency. Furthermore, the filtered oil residue contains a certain amount of tallow, and directly cleaning it would result in the waste of tallow, thus affecting profitability.

[0004] Therefore, an oil residue separation device for tallow processing is proposed. Utility Model Content

[0005] The purpose of this invention is to provide an oil residue separation device for tallow processing.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A butter residue separation device for butter processing includes: an oil storage tank, a separation chamber at the top of the oil storage tank, a first oil storage chamber and a second oil storage chamber inside the oil storage tank, a first oil drain pipe connected to the side wall of the first oil storage chamber, a second oil drain pipe connected to the side wall of the second oil storage chamber, a collection chamber and a pressing chamber fixedly installed on the side wall of the oil storage tank, and a PLC controller fixedly installed on the side wall of the pressing chamber.

[0008] A separation assembly for the preliminary separation of oil residue from tallow, the separation assembly including a filter plate fixedly installed on the separation chamber;

[0009] A pressing assembly for pressing oil residue, the pressing assembly including a circular hole opened in the pressing chamber, and a pressing disc slidably mounted on the side wall of the circular hole.

[0010] Preferably, the filter plate is inclined downwards, and a plurality of first filter holes are evenly formed on the filter plate.

[0011] Preferably, the bottom end of the separation chamber is connected to a guide pipe, the bottom end of the guide pipe extends to the top end of the collection chamber, and the bottom end of the filter plate is located at the top of the guide pipe.

[0012] Preferably, a vibration motor is fixedly installed on the side wall of the separation chamber, and the vibration motor is electrically connected to the PLC controller.

[0013] Preferably, a hydraulic telescopic rod is fixedly installed on the side wall of the pressing chamber, the extended end of the hydraulic telescopic rod is fixedly connected to the central axis of the pressing disc, a sealing cover adapted to the circular hole is rotatably installed on the side wall of the pressing chamber, and a plurality of second filter holes are evenly opened on the bottom wall of the circular hole.

[0014] Preferably, the bottom of the pressing chamber is connected to an oil guide pipe, the top of the oil guide pipe covers the entire second filter hole, and the bottom of the oil guide pipe is connected to the side wall of the first oil storage chamber.

[0015] Preferably, a solenoid valve is provided at the top of the pressing chamber, and the solenoid valve is located at the connection between the collecting chamber and the pressing chamber.

[0016] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0017] 1. By setting up a separation component, the tallow can flow down through the first filter hole into the second oil storage tank, while the oil residue, after being intercepted by the filter plate, can roll down along the inclined filter plate, which can prevent the oil residue from accumulating on the filter plate and ensure the filtration effect of the filter plate. The separated oil residue can be transferred to the collection tank through the feed pipe, which is conducive to oil residue separation. During the separation process, the vibration motor can drive the filter plate in the separation tank to shake, which can prevent the oil residue from accumulating on the filter plate and facilitate the continuous processing of oil residue.

[0018] 2. By setting up the pressing component, the hydraulic telescopic rod can drive the pressing disc to slide in the round hole. When the hydraulic telescopic rod extends, the pressing disc can squeeze the oil residue into the round hole, which can press the oil residue, avoid the waste of the tallow in the oil residue, and make the oil residue completely separated. When the sealing cover is closed, it can intercept the oil residue. When the oil pressing is completed, the sealing cover is opened and the oil residue can be discharged through the round hole. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of one side of the overall structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the other side of the overall structure of this utility model;

[0021] Figure 3 This is a side cross-sectional view of the oil storage tank and the pressing chamber in an embodiment of the present utility model.

[0022] Figure 4 This is a front view cross-sectional structural diagram of the pressing chamber in an embodiment of this utility model.

[0023] In the diagram: 1. Oil storage tank; 2. Separation chamber; 3. Feed guide pipe; 4. Collection chamber; 5. Pressing chamber; 6. PLC controller; 7. Hydraulic telescopic rod; 8. Vibration motor; 9. First oil drain pipe; 10. Second oil drain pipe; 11. Sealing cover; 12. First oil storage tank; 13. Second oil storage tank; 14. Filter plate; 15. First filter hole; 16. Round hole; 17. Second filter hole; 18. Oil guide pipe; 19. Extrusion plate; 20. Solenoid valve. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] To better understand the above technical solutions, the following will provide a detailed explanation of the technical solutions in conjunction with the accompanying drawings and specific implementation methods.

[0026] Example:

[0027] Please see Figures 1 to 4 A tallow processing oil residue separation device includes: an oil storage tank 1, a separation chamber 2 at the top of the oil storage tank 1, a first oil storage chamber 12 and a second oil storage chamber 13 inside the oil storage tank 1, a first oil drain pipe 9 connected to the side wall of the first oil storage chamber 12, a second oil drain pipe 10 connected to the side wall of the second oil storage chamber 13, a collection chamber 4 and a pressing chamber 5 fixedly installed on the side wall of the oil storage tank 1, and a PLC controller 6 fixedly installed on the side wall of the pressing chamber 5.

[0028] The separation assembly is used for the preliminary separation of oil residue in tallow. The separation assembly includes a filter plate 14 fixedly installed on the separation chamber 2.

[0029] The pressing assembly is used to press oil residue. The pressing assembly includes a circular hole 16 opened in the pressing chamber 5, and a pressing disc 19 is slidably installed on the side wall of the circular hole 16.

[0030] In this embodiment, during use, the separation component can initially separate the crude oil and oil residue in the tallow, and the screened oil residue can enter the pressing chamber 5. After being pressed by the pressing component, the oil residue and tallow can be completely separated, which can reduce the waste of tallow.

[0031] As one embodiment of this utility model, please refer to Figure 2 The filter plate 14 is inclined downward, and multiple first filter holes 15 are evenly opened on the filter plate 14.

[0032] In this embodiment, the tallow can flow down through the first filter hole 15 into the second oil storage tank 13, while the oil residue is intercepted by the filter plate 14 and can roll down along the inclined filter plate 14, which can prevent the oil residue from accumulating on the filter plate 14 and ensure the filtration effect of the filter plate 14.

[0033] As one embodiment of this utility model, please refer to Figure 2 The bottom of the separation chamber 2 is connected to a guide pipe 3, the bottom of the guide pipe 3 extends to the top of the collection chamber 4, and the bottom of the filter plate 14 is located at the top of the guide pipe 3.

[0034] In this embodiment, the separated oil residue can be transferred to the collection chamber 4 through the feed pipe 3, which is beneficial for oil residue separation.

[0035] As one embodiment of this utility model, please refer to Figure 2 A vibration motor 8 is fixedly installed on the side wall of the separation chamber 2, and the vibration motor 8 is electrically connected to the PLC controller 6.

[0036] In this embodiment, the vibration motor 8 can drive the filter plate 14 in the separation chamber 2 to shake, which can prevent oil residue from accumulating on the filter plate 14 and is conducive to the continuous treatment of oil residue.

[0037] As one embodiment of this utility model, please refer to Figure 4 A hydraulic telescopic rod 7 is fixedly installed on the side wall of the pressing chamber 5. The extended end of the hydraulic telescopic rod 7 is fixedly connected to the central axis of the pressing disc 19. A sealing cover 11 that matches the round hole 16 is rotatably installed on the side wall of the pressing chamber 5. A plurality of second filter holes 17 are evenly opened on the bottom wall of the round hole 16.

[0038] In this embodiment, during use, the hydraulic telescopic rod 7 can drive the extrusion disc 19 to slide within the round hole 16. When the hydraulic telescopic rod 7 extends, the extrusion disc 19 can squeeze the oil residue that has entered the round hole 16, thus pressing the oil residue and preventing the waste of tallow in the oil residue. This allows for complete separation of the oil residue, and the sealing cover 11 can intercept the oil residue when it is closed. After the oil pressing is completed, the sealing cover 11 is opened, and the oil residue can be discharged through the round hole 16.

[0039] As one embodiment of this utility model, please refer to Figure 3The bottom of the pressing chamber 5 is connected to an oil guide pipe 18, the top of the oil guide pipe 18 covers the entire second filter hole 17, and the bottom of the oil guide pipe 18 is connected to the side wall of the first oil storage chamber 12.

[0040] In this embodiment, the pressed oil can enter the oil guide pipe 18 through the second filter hole 17, and further enter the first oil storage tank 12 through the oil guide pipe 18, so as to facilitate the collection of the pressed tallow.

[0041] As one embodiment of this utility model, please refer to Figure 4 A solenoid valve 20 is installed at the top of the pressing chamber 5, and the solenoid valve 20 is located at the connection between the collecting chamber 4 and the pressing chamber 5.

[0042] In this embodiment, the solenoid valve 20 can isolate the oil residue in the collection chamber 4, which can prevent excessive accumulation of oil residue in the round hole 16 and is beneficial to the pressing of oil residue.

[0043] Working principle: First, tallow mixed with oil residue is introduced into separation chamber 2. The tallow flows down through the first filter hole 15 to the second oil storage chamber 13. The oil residue is intercepted by the filter plate 14 and rolls down the inclined filter plate 14, preventing it from accumulating and ensuring its filtering effect. The separated oil residue is transferred to the collection chamber 4 through the guide pipe 3, facilitating oil residue separation. During separation, the vibration motor 8 drives the filter plate 14 in separation chamber 2 to vibrate, preventing oil residue from accumulating and facilitating continuous oil residue processing. When the round hole 16 is filled with sufficient oil residue, the hydraulic telescopic rod 7 drives the extrusion plate 19 to slide within the round hole 16. When rod 7 extends, the pressing disc 19 can squeeze the oil residue into the round hole 16, thus pressing the oil residue and preventing the waste of tallow in the oil residue. This ensures complete separation of the oil residue, and the sealing cover 11 can intercept the oil residue when closed. After pressing, the sealing cover 11 is opened, and the oil residue can be discharged through the round hole 16. The pressed oil can enter the oil guide pipe 18 through the second filter hole 17, and further enter the first oil storage tank 12 through the oil guide pipe 18, which facilitates the collection of the pressed tallow. The solenoid valve 20 can isolate the oil residue in the collection tank 4, which can prevent excessive accumulation of oil residue in the round hole 16 and is conducive to the pressing of the oil residue. The tallow in the oil storage tank 1 can be taken out through the first oil pipe 9 and the second oil pipe 10.

[0044] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A butter residue separation device for butter processing, comprising: An oil storage tank (1) is characterized in that: a separation chamber (2) is provided at the top of the oil storage tank (1), a first oil storage chamber (12) and a second oil storage chamber (13) are provided inside the oil storage tank (1), a first oil drain pipe (9) is connected to the side wall of the first oil storage chamber (12), a second oil drain pipe (10) is connected to the side wall of the second oil storage chamber (13), a collection chamber (4) and a pressing chamber (5) are fixedly installed on the side wall of the oil storage tank (1), and a PLC controller (6) is fixedly installed on the side wall of the pressing chamber (5). A separation assembly for preliminary separation of oil residue in tallow, the separation assembly including a filter plate (14) fixedly installed on the separation chamber (2); The pressing assembly is used to press oil residue. The pressing assembly includes a circular hole (16) opened in the pressing chamber (5), and a pressing disc (19) is slidably installed on the side wall of the circular hole (16).

2. The oil residue separation device for tallow processing according to claim 1, characterized in that: The filter plate (14) is inclined downward, and a plurality of first filter holes (15) are evenly opened on the filter plate (14).

3. The oil residue separation device for tallow processing according to claim 2, characterized in that: The bottom end of the separation chamber (2) is connected to a guide pipe (3), the bottom end of the guide pipe (3) extends to the top end of the collection chamber (4), and the bottom end of the filter plate (14) is located at the top of the guide pipe (3).

4. The oil residue separation device for tallow processing according to claim 3, characterized in that: A vibration motor (8) is fixedly installed on the side wall of the separation chamber (2), and the vibration motor (8) is electrically connected to the PLC controller (6).

5. The oil residue separation device for tallow processing according to claim 1, characterized in that: A hydraulic telescopic rod (7) is fixedly installed on the side wall of the pressing chamber (5). The extended end of the hydraulic telescopic rod (7) is fixedly connected to the central axis of the pressing disc (19). A sealing cover (11) that matches the round hole (16) is rotatably installed on the side wall of the pressing chamber (5). A plurality of second filter holes (17) are evenly opened on the bottom wall of the round hole (16).

6. The oil residue separation device for tallow processing according to claim 5, characterized in that: The bottom end of the pressing chamber (5) is connected to an oil guide pipe (18), the top end of the oil guide pipe (18) covers the entire second filter hole (17), and the bottom end of the oil guide pipe (18) is connected to the side wall of the first oil storage chamber (12).

7. The oil residue separation device for tallow processing according to claim 6, characterized in that: A solenoid valve (20) is provided at the top of the pressing chamber (5), and the solenoid valve (20) is located at the connection between the collecting chamber (4) and the pressing chamber (5).

Images