A multi-pass gas flow split adsorption column
Patent Information
- Application Number
- CN202522626979.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-11
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-12-11
AI Technical Summary
传统的吸附塔在气流分布方面存在诸多问题,例如气流分布不均匀,导致吸附剂利用率不高,部分吸附剂过早饱和,而部分吸附剂未充分发挥作用,从而影响了整个吸附塔的工作效率;同时,在吸附和解析过程中,气流切换不够平稳,容易对吸附剂造成冲击,缩短吸附剂的使用寿命,增加了制氧成本
通过多通道气流分流设计使空气能够均匀地分配到各个吸附单元,提高了吸附剂的利用率,从而提高了整个吸附塔的吸附效率,平稳的气流切换减少了对吸附剂的冲击,降低了吸附剂的磨损和破碎,有效延长了吸附剂的使用寿命,均匀的气流分布和稳定的吸附解析过程,有利于提高氧气的分离效果,保证生产出的氧气质量稳定。
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Figure CN224723880U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of industrial oxygen production equipment, specifically relating to a multi-channel airflow diversion adsorption tower. Background Technology
[0002] The airflow split adsorption tower is one of the core components of an industrial oxygen generator, primarily used to separate oxygen from the air through physical adsorption technology. Industrial oxygen generators, which use compressed air and adsorption materials such as molecular sieves to enrich oxygen, are widely used in metallurgy, chemical industry, and other fields. In existing industrial oxygen production, the adsorption tower is a key piece of equipment for oxygen separation and purification. Traditional adsorption towers suffer from several problems in airflow distribution, such as uneven distribution leading to low adsorbent utilization, premature saturation of some adsorbents, and insufficient utilization of others, thus affecting the overall efficiency of the tower. Furthermore, the airflow switching during adsorption and desorption is not smooth enough, easily impacting the adsorbent, shortening its lifespan, and increasing oxygen production costs. In addition, the complex overall structure of existing industrial oxygen generators, coupled with inconvenient maintenance and repair, limits their application in large-scale industrial production. Therefore, we propose a multi-channel airflow split adsorption tower. Utility Model Content
[0003] The purpose of this invention is to provide a multi-channel airflow diversion adsorption tower to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a multi-channel airflow diversion adsorption tower, comprising a tower body and an air compressor, wherein multiple adsorption units are provided inside the tower body, and an air inlet main pipe is provided at one end of the tower body. The air inlet main pipe is located at the inner end of the tower body and is connected to multiple diversion channels. The diversion channels are connected to the adsorption units, and a flow regulating valve is installed on one side of each diversion channel. An air outlet main pipe is connected to the upper side of the tower body and is connected to the upper air outlet of the adsorption unit.
[0005] Preferably, the diversion channels are radially and evenly distributed at the end of the intake manifold, and the inner diameter of each diversion channel is the same.
[0006] Preferably, the adsorption unit has a cylindrical structure and the adsorbent is a zeolite molecular sieve.
[0007] Preferably, a cooler is provided on one side of the air compressor, a dust collector is provided on one side of the cooler, and a dryer is provided on one side of the dust collector. The air compressor, cooler, dust collector, and dryer are all connected by connecting pipes, and the dryer is connected to the tower body by an air inlet main pipe.
[0008] Preferably, an oxygen buffer tank is connected to the end of the main exhaust pipe on one side of the tower body.
[0009] Preferably, the upper sides of the tower are symmetrically connected with a regenerated gas inlet and a regenerated gas outlet.
[0010] Compared with the prior art, the beneficial effects of this utility model are: The multi-channel airflow distribution design allows air to be evenly distributed to each adsorption unit, improving the utilization rate of the adsorbent and thus increasing the overall adsorption efficiency of the adsorption tower. The smooth airflow switching reduces the impact on the adsorbent, reduces adsorbent wear and breakage, and effectively extends the service life of the adsorbent. The uniform airflow distribution and stable adsorption and desorption process are conducive to improving the oxygen separation effect and ensuring the stable quality of the produced oxygen. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a side view of the present invention. Figure 3 This is a schematic diagram of the internal cross-sectional structure of the tower body of this utility model.
[0012] In the diagram: 1. Tower body; 2. Air compressor; 3. Cooler; 4. Dust collector; 5. Dryer; 6. Connecting pipe; 7. Main inlet pipe; 8. Diversion channel; 9. Flow regulating valve; 10. Adsorption unit; 11. Main outlet pipe; 12. Oxygen buffer tank; 13. Regenerated gas inlet; 14. Regenerated gas outlet. Detailed Implementation
[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0014] Please see Figure 1-3 This utility model provides a technical solution: a multi-channel airflow diversion adsorption tower, including a tower body 1 and an air compressor 2. The tower body 1 is provided with multiple adsorption units 10 inside. One end of the tower body 1 is provided with an air inlet main pipe 7. The air inlet main pipe 7 is located at the inner end of the tower body 1 and is connected to multiple diversion channels 8. The diversion channels 8 are connected to the adsorption units 10. A flow regulating valve 9 is installed on one side of each diversion channel 8. The upper side of the tower body 1 is connected to an air outlet main pipe 11, which is connected to the upper air outlet of the adsorption unit 10.
[0015] Specifically, the diversion channels 8 are radially and evenly distributed at the end of the intake manifold 7, and the inner diameter of each diversion channel 8 is the same.
[0016] Specifically, the adsorption unit 10 has a cylindrical structure and the adsorbent is a zeolite molecular sieve.
[0017] Specifically, a cooler 3 is provided on one side of the air compressor 2, a dust collector 4 is provided on one side of the cooler 3, and a dryer 5 is provided on one side of the dust collector 4. The air compressor 2, cooler 3, dust collector 4, and dryer 5 are all connected by a connecting pipe 6. The dryer 5 is connected to the tower body 1 by an air inlet main pipe 7.
[0018] Specifically, an oxygen buffer tank 12 is connected to the end of the main exhaust pipe 11 on one side of the tower body 1.
[0019] Specifically, the upper sides of the tower body 1 are symmetrically connected with a regenerated gas inlet 13 and a regenerated gas outlet 14, respectively.
[0020] In this embodiment, after being compressed by the air compressor 2 and cooled by the cooler 3, the air enters the dust collector 4 and dryer 5 for dust removal and drying, removing impurities and moisture from the air. The treated clean air enters the tower body 1 through the main inlet pipe 7, and is evenly distributed by the distribution channel 8, allowing the air to smoothly enter each adsorption unit 10. Inside the adsorption unit 10, impurities such as nitrogen in the air are adsorbed by the adsorbent, while oxygen enters the oxygen buffer tank 12 from the upper outlet main pipe 11 for storage. When the adsorbent in the adsorption unit 10 is saturated, regeneration gas is introduced through the regeneration gas inlet 13 to regenerate the adsorbent, and the regenerated gas is discharged from the regeneration gas outlet 14.
[0021] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A multi-channel airflow diversion adsorption tower, comprising a tower body (1) and an air compressor (2), characterized in that: The tower body (1) is provided with multiple adsorption units (10) inside. One end of the tower body (1) is provided with an air inlet manifold (7). The air inlet manifold (7) is located at the inner end of the tower body (1) and is connected to multiple diversion channels (8). The diversion channels (8) are connected to the adsorption units (10). A flow regulating valve (9) is installed on one side of each diversion channel (8). The upper side of the tower body (1) is connected to an air outlet manifold (11). The air outlet manifold (11) is connected to the upper air outlet of the adsorption unit (10).
2. The multi-channel airflow diversion adsorption tower according to claim 1, characterized in that: The diversion channels (8) are evenly distributed radially at the end of the main intake pipe (7), and the inner diameter of each diversion channel (8) is the same.
3. The multi-channel airflow diversion adsorption tower according to claim 1, characterized in that: The adsorption unit (10) has a cylindrical structure and the adsorbent is a zeolite molecular sieve.
4. The multi-channel airflow diversion adsorption tower according to claim 1, characterized in that: A cooler (3) is provided on one side of the air compressor (2), a dust collector (4) is provided on one side of the cooler (3), and a dryer (5) is provided on one side of the dust collector (4). The air compressor (2), cooler (3), dust collector (4), and dryer (5) are all connected by a connecting pipe (6). The dryer (5) is connected to the tower body (1) by an air inlet main pipe (7).
5. The multi-channel airflow diversion adsorption tower according to claim 1, characterized in that: An oxygen buffer tank (12) is connected to the end of the gas outlet main pipe (11) on one side of the tower body (1).
6. The multi-channel airflow diversion adsorption tower according to claim 1, characterized in that: The tower body (1) is symmetrically connected to a regenerated gas inlet (13) and a regenerated gas outlet (14) on its upper sides.