High polymer coating bidirectional counterflow stirring mechanism

CN224723963UActive Publication Date: 2026-09-08JIANGSU OURUNJI TECH CO LTD
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Patent Information

Application Number
CN202521546883.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-23
Publication Date
2026-09-08
Estimated Expiration
2035-07-23

AI Technical Summary

Technical Problem

这种结构虽然简单,但在实际应用中存在诸多不足,例如,单向搅拌无法形成有效的逆流混合,导致涂料组分分布不均,影响产品质量;同时,搅拌组件与罐体固定连接,维护和清洁时需要拆卸整个装置,不仅耗时耗力,还显著延长了停机时间,降低生产效率,鉴于此,本实用新型提出了一种高分子涂料双向逆流搅拌机构,以解决上述问题

Benefits of technology

通过所述支撑环形板与搅拌环形套的配合设计,实现了搅拌组件与搅拌罐体的快速分离与组装,该结构显著提高了设备的维护便捷性:在需要对搅拌组件进行清洁、检修或更换时,仅需抽出支撑环形板即可将搅拌组件整体移出搅拌罐体的内腔腔,大幅缩短了停机维护时间,降低了人工操作强度。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high polymer coating bidirectional counter current stirring mechanism, including the stirring jar body, the both sides of stirring jar body are provided with the feed pipeline of inner chamber intercommunication, be provided with the stirring ring board on the stirring jar body, be provided with the support round plate on the stirring ring board, be provided with the stirring subassembly on the support round plate, be provided with the stirring ring cover on the stirring ring board, be provided with the support ring board on the support round plate, the utility model has the advantages of: through the cooperation design of support ring board and stirring ring cover, realized the quick separation and assembly of stirring subassembly and stirring jar body, and this structure has improved the maintenance convenience of equipment obviously: when needing to clean, overhaul or replace stirring subassembly, only need to draw out the support ring board to remove the whole stirring subassembly from the inner chamber cavity of stirring jar body, and the shutdown maintenance time is greatly shortened, and the manual operation intensity is reduced.
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Description

Technical Field

[0001] This utility model relates to a bidirectional countercurrent stirring mechanism for polymer coatings. Background Technology

[0002] Polymer coatings, as a widely used material in industrial fields, require efficient and uniform stirring during production to ensure optimal viscosity, dispersibility, and stability. Traditional polymer coating stirring mechanisms typically employ a unidirectional stirring design, relying on a single-shaft impeller rotating and mixing materials within a tank. While simple, this structure has several shortcomings in practical applications. For example, unidirectional stirring cannot create effective countercurrent mixing, leading to uneven distribution of coating components and affecting product quality. Furthermore, the stirring components are fixedly connected to the tank, requiring disassembly of the entire device for maintenance and cleaning, which is time-consuming, labor-intensive, and significantly prolongs downtime, reducing production efficiency. Therefore, this invention proposes a bidirectional countercurrent stirring mechanism for polymer coatings to address these problems. Utility Model Content

[0003] The purpose of this invention is to provide a bidirectional countercurrent stirring mechanism for polymer coatings to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: A bidirectional countercurrent stirring mechanism for polymer coatings includes a stirring tank, with feed pipes connected to the inner cavities on both sides of the stirring tank, and a stirring annular plate on the stirring tank. A supporting circular plate is provided on the stirring annular plate, a stirring assembly is provided on the supporting circular plate, a stirring annular sleeve is provided on the stirring annular plate, and a supporting annular plate is provided on the supporting circular plate. The supporting annular plate and the stirring annular sleeve cooperate to allow the stirring assembly to extend into the inner cavity of the stirring tank.

[0005] As an improvement to the above technical solution, the inner wall of the stirring annular sleeve is provided with an internal thread wall, and the outer wall of the supporting annular plate is provided with an external thread wall. The inner threaded wall is adapted to the outer threaded wall, and the outer threaded wall is threadedly engaged with the inner threaded wall, so that the supporting annular plate is placed in the stirring annular sleeve.

[0006] As an improvement to the above technical solution, a sealing annular groove is provided at the bottom end of the supporting circular plate, and a sealing gasket is provided in the sealing annular groove. The supporting annular plate is placed in the stirring annular sleeve, so that the sealing gasket contacts the stirring annular plate for sealing.

[0007] As an improvement to the above technical solution, a support plate is provided on the support circular plate, and a reinforcing plate is provided at both ends of the support plate, with the two sets of reinforcing plates respectively connected to the support circular plate; The stirring assembly is mounted on the support plate.

[0008] As an improvement to the above technical solution, the stirring assembly includes a driving gear, and two sets of driven gears are arranged on both sides of the driving gear, the driven gears meshing with the driving gear; The two sets of driven gears are symmetrically arranged, and the driving gear and driven gear are rotatably mounted on the support circular plate.

[0009] As an improvement to the above technical solution, the bottom end of the supporting circular plate is provided with two sets of stirring rods, and the two sets of stirring rods are respectively connected to two sets of driven gears. The rotation of the driven gears drives the stirring rods to rotate. An installation plate is provided between the two sets of stirring rods, and the stirring rods are rotatably mounted on the installation plate. A stirring guide plate is provided on the stirring rods.

[0010] As an improvement to the above technical solution, the stirring plate is provided with two sets of stirring sleeves, and the two sets of stirring sleeves are fixedly sleeved on the outer wall of the stirring rod. The two sets of stirring plates are staggered in the inner cavity of the stirring tank. A drive motor is provided on the support plate, and the drive motor is connected to the drive gear transmission.

[0011] As an improvement to the above technical solution, a reinforcing plate is provided in the mixing tank, and reinforcing holes are provided on the reinforcing plate; The mounting plate is provided with a mounting rod, which is matched with the position of the reinforcing hole. The stirring assembly extends into the inner cavity of the stirring tank, so that the mounting rod extends into the reinforcing hole.

[0012] Compared with the prior art, the beneficial effects of this utility model are: The design of the supporting ring plate and the stirring ring sleeve enables the rapid separation and assembly of the stirring component and the stirring tank. This structure significantly improves the ease of equipment maintenance: when the stirring component needs to be cleaned, repaired or replaced, the stirring component can be moved out of the inner cavity of the stirring tank simply by pulling out the supporting ring plate, which greatly shortens the downtime for maintenance and reduces the intensity of manual operation. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram showing the positions of the mixing tank and the feed pipe of this utility model; Figure 3 This utility model Figure 2Enlarged structural diagram at point A; Figure 4 This is a schematic diagram showing the positions of the mixing tank and reinforcing plate of this utility model; Figure 5 This is a schematic diagram of the structure of the stirring assembly of this utility model; Figure 6 This utility model Figure 5 Enlarged structural diagram at point B; Figure 7 This utility model Figure 5 Enlarged structural diagram at point C; Figure 8 This is a schematic diagram showing the positions of the stirring rod and mounting plate of this utility model; Figure 9 This utility model Figure 8 Enlarged structural diagram at point D; Figure 10 This utility model Figure 8 Enlarged structural diagram at point E; Figure 11 This is a schematic diagram of the structure of the stirring and rewinding plate of this utility model.

[0014] In the diagram: 10. Mixing tank body; 11. Feed pipe; 12. Mixing annular plate; 13. Internal threaded wall; 14. Mixing annular sleeve; 15. Reinforcing plate; 16. Reinforcing hole; 20. Supporting circular plate; 21. Supporting annular plate; 22. External threaded wall; 23. Sealing annular groove; 30. Supporting plate; 31. Reinforcing plate; 40. Mixing assembly; 41. Mixing rod; 42. Mixing return plate; 421. Mixing sleeve; 43. Drive motor; 44. Driven gear; 45. Drive gear; 50. Mounting plate; 51. Mounting rod. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example

[0016] like Figure 1-11 As shown, this embodiment proposes a bidirectional countercurrent stirring mechanism for polymer coatings, including a stirring tank 10, with feeding pipes 11 communicating with the inner cavity on both sides of the stirring tank 10, and a stirring annular plate 12 on the stirring tank 10. A supporting circular plate 20 is provided on the stirring annular plate 12, a stirring assembly 40 is provided on the supporting circular plate 20, a stirring annular sleeve 14 is provided on the stirring annular plate 12, and a supporting annular plate 21 is provided on the supporting circular plate 20. The supporting annular plate 21 and the stirring annular sleeve 14 cooperate with each other so that the stirring assembly 40 extends into the inner cavity of the stirring tank 10.

[0017] In this embodiment, when stirring the polymer coating during production, the supporting ring plate 21 is aligned with the stirring ring sleeve 14, and the stirring assembly 40 extends into the inner cavity of the stirring tank 10 through the cooperation between the supporting ring plate 21 and the stirring ring sleeve 14. Then, the material is introduced into the inner cavity of the stirring tank 10 through the feed pipe 11, and then the stirring assembly 40 stirs the material. When the stirring assembly 40 needs maintenance, the supporting ring plate 21 is pulled out from the stirring ring sleeve 14, thereby pulling the stirring assembly 40 out of the stirring tank 10, completing the separation process of the stirring tank 10 and the stirring assembly 40, and then the stirring assembly 40 can be maintained. Through the cooperative design of the supporting annular plate 21 and the stirring annular sleeve 14, the stirring assembly 40 and the stirring tank 10 can be quickly separated and assembled. This structure significantly improves the ease of maintenance of the equipment: when it is necessary to clean, repair or replace the stirring assembly 40, the stirring assembly 40 can be moved out of the inner cavity of the stirring tank 10 simply by pulling out the supporting annular plate 21, which greatly shortens the downtime for maintenance and reduces the intensity of manual operation.

[0018] Specifically, the inner wall of the stirring annular sleeve 14 is provided with an internal threaded wall 13, and the outer wall of the supporting annular plate 21 is provided with an external threaded wall 22. The inner threaded wall 13 is adapted to the outer threaded wall 22, and the outer threaded wall 22 is threadedly engaged with the inner threaded wall 13, so that the supporting annular plate 21 is placed in the stirring annular sleeve 14.

[0019] In this embodiment, the supporting annular plate 21 can be reliably screwed into and positioned in the stirring annular sleeve 14 through the threaded engagement of the inner threaded wall 13 and the outer threaded wall 22, thereby achieving a detachable connection between the stirring assembly 40 and the stirring tank 10. This connection method facilitates the installation, disassembly, and maintenance of the stirring assembly 40.

[0020] Specifically, a sealing annular groove 23 is provided at the bottom end of the supporting circular plate 20, and a sealing gasket is provided in the sealing annular groove 23; The supporting annular plate 21 is placed in the stirring annular sleeve 14, so that the sealing gasket contacts the stirring annular plate 12 for sealing.

[0021] In this embodiment, when the supporting annular plate 21 is fully screwed into the stirring annular sleeve 14 through threaded engagement, the sealing annular groove 23 at the bottom of the supporting circular plate 20 and its internal sealing gasket tightly adhere to the upper surface of the stirring annular plate 12 under axial pressure, forming a continuous and uniform annular sealing interface. This effectively blocks the communication channel between the inner cavity of the stirring tank 10 and the external environment, preventing leakage or splashing of the polymer coating due to pressure or vibration during the stirring process.

[0022] Specifically, a support plate 30 is provided on the support circular plate 20, and a reinforcing plate 31 is provided at both ends of the support plate 30. The two sets of reinforcing plates 31 are respectively connected to the support circular plate 20. The stirring assembly 40 is mounted on the support plate 30.

[0023] In this embodiment, the support plate 30 facilitates the rotation of the support circular plate 20.

[0024] Specifically, the stirring assembly 40 includes a driving gear 45, and two sets of driven gears 44 are arranged on both sides of the driving gear 45, the driven gears 44 meshing with the driving gear 45; The two sets of driven gears 44 are symmetrically arranged, and the driving gear 45 and driven gears 44 are rotatably mounted on the support circular plate 20.

[0025] Specifically, the bottom end of the supporting circular plate 20 is provided with two sets of stirring rods 41, and the two sets of stirring rods 41 are respectively connected to two sets of driven gears 44. The rotation of the driven gears 44 drives the stirring rods 41 to rotate. An installation plate 50 is provided between the two sets of stirring rods 41. The stirring rods 41 are rotatably mounted on the installation plate 50, and a stirring guide plate 42 is provided on the stirring rods 41.

[0026] In this embodiment, when the raw materials of the polymer coating are stirred, the drive gear 45 rotates, thereby driving the two sets of driven gears 44 to rotate, which in turn drives the two sets of stirring rods 41 to rotate, so that the stirring plate 42 rotates in the stirring tank 10 to stir the raw materials.

[0027] Specifically, the stirring plate 42 is provided with two sets of stirring sleeves 421, and the two sets of stirring sleeves 421 are fixedly sleeved on the outer wall of the stirring rod 41; Two sets of stirring plates 42 are staggered in the inner cavity of the stirring tank 10. A drive motor 43 is provided on the support plate 30, and the drive motor 43 is connected to the drive gear 45.

[0028] In this embodiment, the drive motor 43 can easily drive the drive gear 45 to rotate. Of course, since the two stirring plates 42 are staggered, they do not need to interact during the rotation of the two stirring plates 42, so as to improve the stability of stirring.

[0029] Specifically, the mixing tank 10 is provided with a reinforcing plate 15, and the reinforcing plate 15 is provided with reinforcing holes 16; The mounting plate 50 is provided with a mounting rod 51, which is matched with the reinforcing hole 16. The stirring assembly 40 extends into the inner cavity of the stirring tank 10, so that the mounting rod 51 extends into the reinforcing hole 16.

[0030] In this embodiment, by extending the mounting rod 51 into the reinforcing hole 16, the stability of the mounting plate 50 can be effectively improved, thereby improving the overall stability of the stirring assembly 40 during the stirring process.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A bidirectional countercurrent stirring mechanism for polymer coatings, characterized in that: Includes a mixing tank (10), with feed pipes (11) with internal cavities connected on both sides of the mixing tank (10), and a mixing ring plate (12) on the mixing tank (10). A supporting circular plate (20) is provided on the stirring annular plate (12), a stirring assembly (40) is provided on the supporting circular plate (20), a stirring annular sleeve (14) is provided on the stirring annular plate (12), and a supporting annular plate (21) is provided on the supporting circular plate (20). The supporting annular plate (21) and the stirring annular sleeve (14) cooperate with each other so that the stirring assembly (40) extends into the inner cavity of the stirring tank (10).

2. The bidirectional countercurrent stirring mechanism for polymer coatings according to claim 1, characterized in that: The inner wall of the stirring annular sleeve (14) is provided with an internal thread wall (13), and the outer wall of the supporting annular plate (21) is provided with an external thread wall (22). The inner threaded wall (13) is adapted to the outer threaded wall (22), and the outer threaded wall (22) is threadedly engaged with the inner threaded wall (13), so that the supporting annular plate (21) is placed in the stirring annular sleeve (14).

3. The bidirectional countercurrent stirring mechanism for polymer coatings according to claim 1, characterized in that: The bottom end of the supporting circular plate (20) is provided with a sealing annular groove (23), and a sealing gasket is provided in the sealing annular groove (23); The supporting annular plate (21) is placed in the stirring annular sleeve (14) so ​​that the sealing gasket contacts the stirring annular plate (12) for sealing.

4. The bidirectional countercurrent stirring mechanism for polymer coatings according to claim 1, characterized in that: A support plate (30) is provided on the support circular plate (20), and a reinforcing plate (31) is provided at both ends of the support plate (30). The two sets of reinforcing plates (31) are respectively connected to the support circular plate (20). The stirring assembly (40) is mounted on the support plate (30).

5. The bidirectional countercurrent stirring mechanism for polymer coatings according to claim 4, characterized in that: The stirring assembly (40) includes a drive gear (45), and two sets of driven gears (44) are provided on both sides of the drive gear (45), and the driven gears (44) mesh with the drive gear (45); The two sets of driven gears (44) are symmetrically arranged, and the driving gear (45) and driven gears (44) are rotatably arranged on the support circular plate (20).

6. The bidirectional countercurrent stirring mechanism for polymer coatings according to claim 5, characterized in that: The bottom end of the supporting circular plate (20) is provided with two sets of stirring rods (41), and the two sets of stirring rods (41) are respectively connected to two sets of driven gears (44). The driven gears (44) rotate to drive the stirring rods (41) to rotate. An installation plate (50) is provided between the two sets of stirring rods (41), the stirring rods (41) are rotatably mounted on the installation plate (50), and a stirring guide plate (42) is provided on the stirring rods (41).

7. The bidirectional countercurrent stirring mechanism for polymer coatings according to claim 6, characterized in that: The stirring plate (42) is provided with two sets of stirring sleeves (421), and the two sets of stirring sleeves (421) are fixedly sleeved on the outer wall of the stirring rod (41); Two sets of stirring plates (42) are staggered in the inner cavity of the stirring tank (10), and a drive motor (43) is provided on the support plate (30). The drive motor (43) is connected to the drive gear (45) for transmission.

8. The bidirectional countercurrent stirring mechanism for polymer coatings according to claim 7, characterized in that: The mixing tank (10) is provided with a reinforcing plate (15), and the reinforcing plate (15) has reinforcing holes (16). The mounting plate (50) is provided with a mounting rod (51), which is matched with the reinforcing hole (16). The stirring assembly (40) extends into the inner cavity of the stirring tank (10), so that the mounting rod (51) extends into the reinforcing hole (16).