A stirring and dissolving device for compounding broken acanthopanax leaves and hemp seed peptides

Abstract

A kind of stirring dissolving device for mixing broken acanthopanax leaf and hemp seed peptide, belong to material mixing equipment technical field, shell is provided with through hole one and through hole two, through hole one is equipped with waterproof bearing one, waterproof bearing one is connected with auger, auger is connected with motor, driving gear is connected with auger, dust cover is on shell, motor is on dust cover, auger extends to sleeve, sleeve is connected with shell, sleeve is provided with long hole, driving gear is connected with stirring mechanism, stirring mechanism is arranged on through hole two, shell is fixed with temperature sensor and thermostat, temperature sensor is electrically connected with thermostat, the probe of temperature sensor is sealed and penetrated into shell, thermostat is electrically connected with heating rod.The utility model has the advantages of mixing dissolving effect, component protection, operation convenience, maintenance cost and energy saving, can efficiently solve the key problem of mixing and dissolving broken acanthopanax leaf and hemp seed peptide, and adapt to related production demand.

Description

Technical Field

[0001] This utility model belongs to the technical field of material mixing equipment, specifically a stirring and dissolving device for compounding crushed Acanthopanax senticosus leaves and hemp seed peptides. Background Technology

[0002] In the fields of food processing and health product research and development, the combined application of Acanthopanax senticosus leaves and hemp seed peptides has attracted much attention due to the functional advantages of both. The active ingredients in Acanthopanax senticosus leaves, such as eleutheroside and flavonoids, have synergistic potential with the small molecule amino acid chains of hemp seed peptides, and can be developed into products such as beverages and meal replacement powders. However, in the process of compounding, uniform mixing is required through stirring and dissolving, and the physical properties of crushed Acanthopanax senticosus leaves have become a key technical bottleneck, as existing stirring devices are difficult to meet the mixing requirements.

[0003] First, although the leaves of Acanthopanax senticosus are crushed, their plant fibers still retain a loose and porous structure, with an overall density of only 0.2-0.5 g / cm³, which is much lower than that of water (1 g / cm³) and hemp seed peptide solution (density of about 1.02-1.05 g / cm³). After feeding, the leaves of Acanthopanax senticosus easily form a stable "floating layer" on the liquid surface, and the fiber surface easily adsorbs tiny air bubbles during the crushing process, further enhancing buoyancy and making it difficult for them to sink naturally into the water to come into contact with hemp seed peptide.

[0004] Secondly, existing stirring and dissolving devices mostly adopt traditional paddle stirring structures. Their shear force and circulation power mainly act on the interior of the water body, and the effect on the floating layer on the liquid surface is relatively weak. When processing the "crushed Acanthopanax senticosus leaves-cannabinoid peptide-water" system, the Acanthopanax senticosus leaves floating on the liquid surface can only contact the water surface. The internal fiber gaps cannot be effectively wetted by water. Not only is it difficult to dissolve or disperse, but it will also "spin around with the flow" due to the liquid surface vortex generated by stirring. It cannot be drawn into the core area of ​​the water body to mix fully with the cannabinoid peptide. As a water-soluble small molecule peptide, the cannabinoid peptide dissolves quickly in water and is likely to dissolve and form a homogeneous solution before the Acanthopanax senticosus leaves. Ultimately, this leads to "layering" of the system. The upper layer is an undispersed Acanthopanax senticosus leaf floating layer, and the lower layer is the cannabinoid peptide solution. The composite uniformity is insufficient, which directly affects the product quality. Utility Model Content

[0005] To address the problems existing in the background technology, this utility model provides a stirring and dissolving device for compounding crushed Acanthopanax senticosus leaves with hemp seed peptides.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a stirring and dissolving device for compounding crushed Acanthopanax senticosus leaves and hemp seed peptides, comprising a shell, a waterproof bearing, an auger, a motor, a sleeve, a drive gear, a dust cover, a temperature sensor, a thermostat, a heating rod, and two stirring mechanisms.

[0007] The upper end of the housing has a through hole one and two through holes two. Through hole one is located between the two through holes two. A waterproof bearing one is installed in through hole one. The inner ring of the waterproof bearing one is fixedly connected to the outer wall of the central shaft of the auger. One end of the central shaft of the auger passes through a drive gear and is fixedly connected to the output shaft of the motor. The drive gear is fixedly connected to the outer wall of the central shaft of the auger. The drive gear is set inside a dust cover. The dust cover is fixed to the housing. The motor is fixed to the dust cover. The other end of the central shaft of the auger extends into a sleeve. The upper end of the sleeve is fixedly connected to the top of the housing. The sleeve has multiple elongated holes evenly distributed around its circumference. The drive gear is meshed with two stirring mechanisms. The two stirring mechanisms are respectively set in the corresponding through holes two. A temperature sensor and a thermostat are fixed to the outer wall of the housing. The temperature sensor is electrically connected to the thermostat. The probe of the temperature sensor is sealed and inserted into the housing. The thermostat is electrically connected to a heating rod fixed inside the housing.

[0008] Each of the stirring mechanisms includes a driven gear, a rotating rod, a waterproof bearing, and multiple serrated blades;

[0009] The driven gear is housed inside the dust cover and meshes with the driving gear. The driven gear is fixedly connected to one end of the rotating rod. The rotating rod is fixedly connected to the inner ring of the second waterproof bearing. The outer ring of the second waterproof bearing is fixedly connected to the inner wall of the corresponding through hole. The side wall of the rotating rod is provided with multiple serrated blades.

[0010] Each of the serrated blades includes a fixing plate, a mounting base, and two racks;

[0011] The fixing plate is provided with racks on both sides, and the two racks are symmetrically arranged. One end of the fixing plate is fixedly connected to the mounting base, and the mounting base is fixedly connected to the corresponding rotating rod by bolts.

[0012] The upper side wall of the shell has a feed inlet, and a discharge bin is installed in the feed inlet.

[0013] The lower end of the housing has a discharge port, which is fixedly connected to the discharge pipe, and the discharge pipe is equipped with a switch valve.

[0014] The housing has maintenance openings on both sides, and each maintenance opening is sealed with an inspection door.

[0015] The shell sidewall is provided with an observation window.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] 1. Efficiently solves mixing pain points and improves uniformity and solubility: Through the auger and sleeve working together, the broken Acanthopanax senticosus leaves floating in the upper layer are transported to the lower layer, forming a directional circulation to eliminate mixing dead zones; the serrated blades of the dual stirring mechanism can cut off the Acanthopanax senticosus leaf fiber agglomerates and disperse the hemp seed peptide particles. The strong turbulence further breaks down the stratification, greatly improving the mixing uniformity of the two types of materials and the full solubility of hemp seed peptide.

[0018] 2. Precise temperature control protects ingredients and ensures product quality: Equipped with a "temperature sensor + thermostat + heating rod" system, it can set the target value according to the optimal dissolution temperature of the material, and automatically heat or keep warm to avoid the degradation of hemp seed peptides due to excessive temperature and the impact of dissolution efficiency due to excessive temperature, thus protecting the effective ingredients of the material.

[0019] 3. Convenient and intuitive operation, reducing operational errors: The observation window on the side wall of the shell allows for real-time viewing of material stratification, liquid level and mixing status, facilitating parameter adjustment; the upper feeding structure enables precise material delivery to prevent spillage, and the lower discharging structure can quickly control the discharge of the mixed liquid, making operation simple and leak-proof.

[0020] 4. High efficiency and low cost of maintenance, extending equipment life: The inspection doors on both sides of the casing facilitate quick cleaning of the internal cavity and maintenance of parts without disassembling the whole machine; the drive gear and driven gear are placed in the dust cover to isolate dust and moisture, reduce wear, extend the life of transmission components, and reduce operation and maintenance costs.

[0021] 5. Energy-saving power transmission and reduced energy loss: The "single motor driven dual agitator" structure is adopted. The motor synchronously drives the auger and the drive gear, and then drives the driven gear and the agitator mechanism. No additional power source is required, forming a "single power multi-execution" mode, reducing power loss and improving energy utilization.

[0022] In summary, this utility model, through targeted design, has significant advantages in mixing and dissolving effect, component protection, ease of operation, maintenance cost and energy saving. It can efficiently solve the core problem of compound mixing and dissolving of crushed Acanthopanax senticosus leaves and hemp seed peptides, and is suitable for relevant production needs. Attached Figure Description

[0023] Figure 1 This is a front view of the present invention;

[0024] Figure 2 This is a schematic diagram of the sleeve structure of this utility model;

[0025] Figure 3 This is a schematic diagram of the serrated blade structure of this utility model. Detailed Implementation

[0026] The technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of the utility model, not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the protection scope of this utility model.

[0027] This embodiment describes a stirring and dissolving device for compounding crushed Acanthopanax senticosus leaves and hemp seed peptides, including a shell 1, a waterproof bearing 2, an auger 3, a motor 4, a sleeve 5, a drive gear 6, a dust cover 15, a temperature sensor 17, a thermostat 18, a heating rod 19, and two stirring mechanisms.

[0028] The upper end of the housing 1 has a through hole 1 and two through holes 2. The through hole 1 is located between the two through holes 2. A waterproof bearing 2 is installed in the through hole 1. The inner ring of the waterproof bearing 2 is fixedly connected to the outer wall of the central shaft of the auger 3. One end of the central shaft of the auger 3 passes through a drive gear 6 and is fixedly connected to the output shaft of the motor 4. The drive gear 6 is fixedly connected to the outer wall of the central shaft of the auger 3. The drive gear 6 is set inside a dust cover 15. The dust cover 15 is fixed to the housing 1. The motor 4 is fixed to the dust cover 15. The other end of the central shaft of 3 extends into the sleeve 5. The upper end of the sleeve 5 is fixedly connected to the top of the inner shell 1. The sleeve 5 is provided with multiple elongated holes evenly distributed along the circumference. The drive gear 6 is meshed with two stirring mechanisms. The two stirring mechanisms are respectively set on the corresponding through holes. A temperature sensor 17 and a thermostat 18 are fixed on the outer wall of the shell 1. The temperature sensor 17 is electrically connected to the thermostat 18. The probe of the temperature sensor 17 is sealed and inserted into the shell 1. The thermostat 18 is electrically connected to the heating rod 19 fixed inside the shell 1.

[0029] Each of the stirring mechanisms includes a driven gear 7, a rotating rod 8, a waterproof bearing 9, and a plurality of serrated blades 10;

[0030] The driven gear 7 is installed inside the dust cover 15 and meshes with the driving gear 6. The driven gear 7 is fixedly connected to one end of the rotating rod 8. The rotating rod 8 is fixedly connected to the inner ring of the waterproof bearing 9. The outer ring of the waterproof bearing 9 is fixedly connected to the inner wall of the corresponding through hole. The side wall of the rotating rod 8 is provided with multiple sawtooth blades 10.

[0031] Each of the serrated blades 10 includes a fixing plate 11, a mounting base 13, and two racks 12;

[0032] The fixing plate 11 is provided with racks 12 on both sides, and the two racks 12 are symmetrically arranged. One end of the fixing plate 11 is fixedly connected to the mounting base 13, and the mounting base 13 is fixedly connected to the corresponding rotating rod 8 by bolts.

[0033] The upper side wall of the housing 1 has a feed inlet, and a discharge bin 14 is installed in the feed inlet.

[0034] The lower end of the housing 1 has a discharge port, which is fixedly connected to the discharge pipe 20. The discharge pipe 20 is equipped with a switch valve 21.

[0035] The housing 1 has maintenance openings on both sides, and each maintenance opening is sealed and covered by an inspection door 16.

[0036] The side wall of the housing 1 is provided with an observation window 22.

[0037] This device achieves efficient mixing and dissolution of crushed Acanthopanax senticosus leaves (fibrous material, easy to float) and hemp seed peptides (small molecule peptide material, easily soluble in water) through a synergistic mechanism of "power transmission - three-dimensional stirring - precise temperature control". The core lies in using the auger 3 to convey the floating material downward, the shearing and dispersion of the dual stirring mechanism, and the precise temperature control of the constant temperature system to solve the problems of uneven mixing and insufficient dissolution of hemp seed peptides caused by the floating of crushed Acanthopanax senticosus leaves.

[0038] During operation, crushed Acanthopanax senticosus leaves (particle size ≤ 2mm), hemp seed peptides, and dissolving water are first added to the feed hopper 14 in proportion. After addition, the crushed Acanthopanax senticosus leaves, due to their lower density than water, float on the upper layer of the liquid inside the shell 1. The hemp seed peptides partially dissolve, forming a stratified state. Operators can monitor the material stratification, liquid level, and subsequent mixing status in real time through the observation window 22 on the side wall of the shell 1, facilitating timely adjustment of operating parameters. Next, the external power supply starts the motor 4 (a three-phase asynchronous motor, whose output speed is precisely adjusted through a reducer to meet the linkage torque requirements of the auger and the dual stirring mechanism). The output shaft of the motor 4 drives the central shaft of the auger 3 to rotate synchronously. At the same time, the drive gear 6 fixed on the auger shaft (placed inside the dust cover 15 to prevent dust and moisture corrosion) drives the driven gears 7 on both sides to rotate, thereby driving the rotating rod 8 of each stirring mechanism to rotate, forming a "single-power dual-stirring" transmission structure to reduce power loss. At this time, the rotation of the auger 3 generates downward force. The conveying force is such that the long hole on the upper side wall of the sleeve 5 is precisely aligned with the upper area of ​​the shell 1, which facilitates the entry of the upper "crushed Acanthopanax senticosus leaf + liquid" mixture into the sleeve 5 through the long hole. Then, the auger 3 stably conveys the upper mixture in the sleeve 5 downward to the lower part of the shell 1, where it fully contacts the lower hemp seed peptide solution, breaking the stratification state and forming a directional circulation of "upper mixture → long hole into the sleeve → auger to send to the lower layer → mixed liquid rises to replenish the stratified area", solving the mixing dead zone caused by floating. At the same time, the rotating rod 8 drives multiple sawtooth blades 10 to rotate, and the toothed racks 12 on both sides of the blades (e.g., tooth pitch 5mm, tooth depth 3mm) shear the mixture, breaking the Acanthopanax senticosus leaf fiber agglomerates (cutting them into short fiber segments ≤5mm) and dispersing the hemp seed peptide agglomerates. The rotation of the dual stirring mechanism further enhances the turbulence intensity, eliminates dead zones, and improves the mixing uniformity. During the process, the uniformity of the mixture can be viewed through the observation window 22 to determine whether the stirring time needs to be extended.

[0039] For temperature control, the temperature sensor 17 and thermostat 18 are activated by an external power supply. The probe of the temperature sensor 17 (with a measurement accuracy of ±0.5℃) on the outer wall of the housing 1 is inserted into the middle of the inner cavity, transmitting the temperature signal to the thermostat 18 in real time. The target value is set according to the optimal dissolution temperature of the material (45-55℃). When the temperature is lower than the target value, the heating rod 19 inside the housing 1 is triggered to heat the material. When the target value is reached, the power is automatically cut off to maintain the temperature and prevent the degradation of the effective components. After stirring is completed (usually 15-20 minutes, which can be confirmed by the observation window 22), the switch valve 21 (corrosion-resistant ball valve) on the discharge pipe 20 is opened, and the mixture is discharged under gravity and can be connected to subsequent processing equipment. When cleaning or maintenance is required, the maintenance doors 16 with rubber sealing gaskets on both sides of the housing 1 can be opened to access the inner cavity, improving maintenance efficiency.

[0040] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of the equivalents of the claims are intended to be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A stirring and dissolving device for compounding crushed Acanthopanax senticosus leaves with hemp seed peptides, characterized in that: It includes a housing (1), a waterproof bearing (2), an auger (3), a motor (4), a sleeve (5), a drive gear (6), a dust cover (15), a temperature sensor (17), a thermostat (18), a heating rod (19), and two stirring mechanisms; The upper end of the housing (1) has a through hole 1 and two through holes 2. The through hole 1 is located between the two through holes 2. A waterproof bearing 1 (2) is installed in the through hole 1. The inner ring of the waterproof bearing 1 (2) is fixedly connected to the outer wall of the central shaft of the auger (3). One end of the central shaft of the auger (3) passes through the drive gear (6) and is fixedly connected to the output shaft of the motor (4). The drive gear (6) is fixedly connected to the outer wall of the central shaft of the auger (3). The drive gear (6) is set inside the dust cover (15). The dust cover (15) is fixed on the housing (1). The motor (4) is fixed on the dust cover (15). The auger ( 3) The other end of the central shaft extends into the sleeve (5). The upper end of the sleeve (5) is fixedly connected to the top of the shell (1). The sleeve (5) is evenly distributed with multiple long holes along the circumference. The drive gear (6) is meshed with two stirring mechanisms. The two stirring mechanisms are respectively set on the corresponding through holes. A temperature sensor (17) and a thermostat (18) are fixed on the outer wall of the shell (1). The temperature sensor (17) is electrically connected to the thermostat (18). The probe of the temperature sensor (17) is sealed and inserted into the shell (1). The thermostat (18) is electrically connected to the heating rod (19) fixed inside the shell (1).

2. The stirring and dissolving device for compounding broken acanthopanax leaves and hemp seed peptides according to claim 1, characterized in that: Each of the stirring mechanisms includes a driven gear (7), a rotating rod (8), a waterproof bearing (9), and multiple serrated blades (10). The driven gear (7) is installed inside the dust cover (15) and meshes with the driving gear (6). The driven gear (7) is fixedly connected to one end of the rotating rod (8). The rotating rod (8) is fixedly connected to the inner ring of the waterproof bearing (9). The outer ring of the waterproof bearing (9) is fixedly connected to the inner wall of the corresponding through hole. The side wall of the rotating rod (8) is provided with multiple sawtooth blades (10).

3. The stirring and dissolving device for compounding broken acanthopanax leaves and hemp seed peptides according to claim 2, characterized in that: Each of the serrated blades (10) includes a fixing plate (11), a mounting base (13), and two racks (12); The fixing plate (11) is provided with racks (12) on both sides respectively. The two racks (12) are symmetrically arranged. One end of the fixing plate (11) is fixedly connected to the mounting base (13). The mounting base (13) is fixedly connected to the corresponding rotating rod (8) by bolts.

4. The stirring and dissolving device for compounding broken acanthopanax leaves and hemp seed peptides according to claim 1, characterized in that: The upper side wall of the shell (1) has a feed inlet, and the feed inlet is equipped with a discharge bin (14).

5. The stirring and dissolving device for the complex of broken acanthopanax leaves and hemp seed peptides according to claim 1, characterized in that: The lower end of the housing (1) has a discharge port, which is fixedly connected to the discharge pipe (20), and the discharge pipe (20) is equipped with a switch valve (21).

6. The stirring and dissolving device for compounding broken acanthopanax leaves and hemp seed peptides according to claim 1, characterized in that: The housing (1) has maintenance openings on both sides, and each maintenance opening is sealed and covered by an inspection door (16).

7. The stirring and dissolving device for the complexing of broken acanthopanax leaves and hemp seed peptides according to claim 1, characterized in that: The side wall of the housing (1) is provided with an observation window (22).

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