Reaction kettle for producing water quality improver

Abstract

The utility model discloses a reaction kettle for water quality modifier production, include: reaction kettle, the reaction kettle includes bottom plate, both sides of bottom plate top are all fixedly connected with support plate, the top fixedly connected with horizontal plate of support plate, the inside fixedly connected with reaction jar of horizontal plate, both sides of reaction jar top are all provided with pipeline, store filter mechanism, store filter mechanism setting at the top of bottom plate. The utility model discloses gear drive type quick agitating mechanism of motor drive, utilize the meshing design of gear no.

Description

Technical Field

[0001] This utility model relates to the field of water quality improver technology, specifically a reaction vessel for producing water quality improvers. Background Technology

[0002] Water quality improvers are environmentally friendly products that improve aquatic environments through biological and chemical methods. Their main components are compound enzymes, Bacillus subtilis, and trace elements, and they appear as grayish-brown oval granules. They reduce harmful substances such as ammonia nitrogen and hydrogen sulfide, regulate water pH, and promote the growth of algae and beneficial bacteria. They are suitable for both marine and freshwater aquaculture of fish, shrimp, and crabs. Dosage should be adjusted according to water quality conditions, and simultaneous use with disinfectants should be avoided. Aeration and other measures should be taken to enhance their effectiveness.

[0003] Water quality improvers require a reaction vessel during production. For example, Chinese patent discloses a reaction vessel for producing water quality sediment improvers (publication number: CN210206860U). It includes an outer vessel body and a cover plate. The inner side of the outer vessel body is provided with a heating component, a stirring component, and an inner vessel body. The heating component, stirring component, and inner vessel body are all mounted on the cover plate. The stirring component includes a rotating shaft, blades, and a servo motor. The output end of the servo motor is connected to the rotating shaft, which passes through the cover plate. Uniformly distributed blades are installed on the outer side of the rotating shaft. The heating component is located outside the stirring component and includes a first heating rod, a second heating rod, a disc seat, and a rotating seat. The rotating seat is movably connected to the cover plate by a threaded connection. The disc seat is movably connected to the first heating rod and the second heating rod through mounting holes. The top of the inner vessel body contacts the cover plate. A retaining ring is provided at the top edge of the inner vessel body, and a discharge pipe is installed at the bottom of the inner vessel body. Although the aforementioned water quality sediment improver production reactor has the advantages of being freely and easily disassembled, it only uses a single stirring rod to stir the internal liquid raw materials, which results in insufficient stirring in actual production, inconvenience for users, and a significant waste of time, leading to low production efficiency. Utility Model Content

[0004] To address the problems mentioned in the background art, the purpose of this utility model is to provide a reaction vessel for the production of water quality improvers, which has the advantage of high production efficiency and solves the problem of low production efficiency of reaction vessels.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a reaction vessel for producing water quality improvers, comprising: The reaction vessel includes a bottom plate, with support plates fixedly connected to both sides of the top of the bottom plate, a horizontal plate fixedly connected to the top of the support plate, a reaction tank fixedly connected inside the horizontal plate, and pipes provided on both sides of the top of the reaction tank. A storage and filtration mechanism is disposed on top of the base plate; The rapid stirring mechanism for the reaction vessel includes a motor, which is fixedly connected to the top of the reaction vessel. The output end of the motor passes through the reaction vessel and extends into the interior of the reaction vessel, where a drive shaft is fixedly connected. A gear 1 is fixedly connected to the surface of the drive shaft, and gear 2 is provided on both sides of gear 1. Gear 1 and gear 2 mesh with each other. A rotating rod is fixedly connected inside gear 2, and stirring blades are fixedly connected to the rotating rod and the surface of the drive shaft.

[0006] In a preferred embodiment of this utility model, the storage and filtration mechanism includes a water tank, a cover plate is slidably connected to the inside of the water tank, a filter screen is provided at the bottom of the cover plate, the surface of the filter screen is fixedly connected to the inside of the water tank, a filter screen is provided at the bottom of the filter screen, the surface of the filter screen is fixedly connected to the inside of the water tank, and a flexible hose is connected to the top of the cover plate, the top of the flexible hose is connected to the bottom of the reaction vessel.

[0007] As a preferred embodiment of this invention, a limiting bearing is fixedly connected to the top of the rotating rod, and a connecting plate is fixedly connected to the top of the outer ring of the limiting bearing. The outer side of the connecting plate is fixedly connected to the inner wall of the reaction vessel.

[0008] As a preferred embodiment of this utility model, a stabilizing bearing is fixedly connected to the bottom of the drive shaft, and a connecting plate is fixedly connected to the bottom of the outer ring of the stabilizing bearing. The two sides of the connecting plate are respectively fixedly connected to the two sides of the inner wall of the reaction vessel.

[0009] As a preferred embodiment of this invention, a connecting bearing is fixedly connected to the bottom of the rotating rod, and the bottom of the outer ring of the connecting bearing is fixedly connected to the connecting plate.

[0010] As a preferred embodiment of this invention, the front of the water tank is provided with a liquid guiding channel, and the back of the liquid guiding channel is connected to the water tank.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model features a gear-driven rapid stirring mechanism powered by an electric motor. The meshing design of gear one and gear two on both sides enables the transmission shaft and rotating rod to form a multi-axis linkage stirring system, effectively eliminating dead zones in the mixing of raw materials. This improves the uniformity of mixing of compound biological enzymes and active ingredients such as Bacillus subtilis in the reaction tank, significantly shortens the material reaction time, and fundamentally solves the problem of low production efficiency caused by insufficient stirring in the prior art.

[0012] 2. This utility model, through its storage and filtration mechanism, can trap particle size and solid impurities, ensuring the purity of the raw materials entering the reaction tank. The sliding connection between the cover plate and the water tank allows for rapid cleaning of the filter screen.

[0013] 3. By setting a limiting bearing and a connecting plate, this utility model forms a three-point support and stability structure. When the motor is running at high speed, the radial direction of the transmission shaft can be positioned to prevent the transmission shaft from shaking, thereby improving the stability of the stirring process in the reaction tank and extending the service life of the transmission components. Attached Figure Description

[0014] Figure 1 This is a structural diagram of the present utility model; Figure 2 This utility model Figure 1 A frontal sectional view of the structure; Figure 3 This utility model Figure 1 3D structural diagram of the rapid stirring mechanism in the reactor; Figure 4 This utility model Figure 1 A three-dimensional structural diagram of the storage and filtration mechanism.

[0015] In the diagram: 1. Reactor; 101. Bottom plate; 102. Support plate; 103. Horizontal plate; 104. Reaction vessel; 105. Pipeline; 2. Storage and filtration mechanism; 21. Water tank; 22. Cover plate; 23. Filter screen one; 24. Filter screen two; 25. Hose; 3. Reactor rapid stirring mechanism; 31. Motor; 32. Drive shaft; 33. Gear one; 34. Gear two; 35. Rotating rod; 36. Stirring blade; 4. Limit bearing; 5. Connecting plate; 6. Stabilizing bearing; 7. Connecting plate; 8. Connecting bearing; 9. Liquid guide channel. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] like Figures 1 to 4 As shown, the present invention provides a reaction vessel for producing a water quality improver, comprising: The reactor 1 includes a bottom plate 101. Support plates 102 are fixedly connected to both sides of the top of the bottom plate 101. A horizontal plate 103 is fixedly connected to the top of the support plate 102. A reaction vessel 104 is fixedly connected inside the horizontal plate 103. Pipes 105 are provided on both sides of the top of the reaction vessel 104. Storage and filtration mechanism 2 is located on top of base plate 101; The rapid stirring mechanism 3 of the reactor includes a motor 31, which is fixedly connected to the top of the reactor 104. The output end of the motor 31 passes through the reactor 104 and extends into the interior of the reactor 104, where a drive shaft 32 is fixedly connected. A gear 33 is fixedly connected to the surface of the drive shaft 32. Gears 34 are provided on both sides of the gear 33. The gears 33 and 34 mesh with each other. A rotating rod 35 is fixedly connected inside the gear 34. Stirring blades 36 are fixedly connected to the rotating rod 35 and the surface of the drive shaft 32. Isolation boxes are provided at the top and bottom of the gears 33 and 34 to enclose the gears and prevent them from contacting the liquid.

[0018] refer to Figure 4 The storage and filtration mechanism 2 includes a water tank 21, a cover plate 22 is slidably connected inside the water tank 21, a filter screen 23 is provided at the bottom of the cover plate 22, the surface of the filter screen 23 is fixedly connected to the inside of the water tank 21, a filter screen 24 is provided at the bottom of the filter screen 23, the surface of the filter screen 24 is fixedly connected to the inside of the water tank 21, a hose 25 is connected to the top of the cover plate 22, the top of the hose 25 is connected to the bottom of the reaction vessel 104, and the hose 25 has a built-in valve.

[0019] As a technical optimization of this utility model, the storage and filtration mechanism 2 can intercept particle size and solid impurities, ensuring the purity of the raw materials entering the reaction tank 104. Through the sliding connection between the cover plate 22 and the water tank 21, the filter screen 1 23 and filter screen 24 can be cleaned quickly.

[0020] refer to Figure 3 A limiting bearing 4 is fixedly connected to the top of the rotating rod 35. A connecting plate 5 is fixedly connected to the top of the outer ring of the limiting bearing 4. The outer side of the connecting plate 5 is fixedly connected to the inner wall of the reaction vessel 104.

[0021] As a technical optimization of this utility model, by setting the limiting bearing 4 and the connecting plate 5, a three-point support and stability structure is formed. When the motor 31 is running at high speed, the radial direction of the transmission shaft 32 can be positioned to prevent the transmission shaft 32 from shaking, thereby improving the stability of the stirring process in the reaction tank 104 and extending the service life of the transmission components.

[0022] refer to Figure 3 A stabilizing bearing 6 is fixedly connected to the bottom of the drive shaft 32, and a connecting plate 7 is fixedly connected to the bottom of the outer ring of the stabilizing bearing 6. The two sides of the connecting plate 7 are fixedly connected to the two sides of the inner wall of the reaction vessel 104, respectively.

[0023] As a technical optimization of this utility model, a rigid support system with a full stroke is constructed in the reaction tank 104 by setting a stable bearing 6 and a connecting plate 7. This design can evenly distribute the axial load generated during the stirring process to the inner wall of the reaction tank 104, thereby reducing the bending deformation of the drive shaft 32.

[0024] refer to Figure 3 A connecting bearing 8 is fixedly connected to the bottom of the rotating rod 35, and the bottom of the outer ring of the connecting bearing 8 is fixedly connected to the connecting plate 7.

[0025] As a technical optimization of this utility model, by setting the connecting bearing 8 and the connecting plate 7, the zero-backlash transmission of the rotating rod 35 can be realized. This structure improves the transmission stability of the gear 34. The integrated fixing design of the bearing outer ring and the connecting plate 7 prevents the rotating rod 35 from shaking.

[0026] refer to Figure 1 The front of the water tank 21 is provided with a liquid guide channel 9, and the back of the liquid guide channel 9 is connected to the water tank 21.

[0027] As a technical optimization of this utility model, by setting the liquid guide channel 9, the liquid inside the water tank 21 can be accurately guided, effectively preventing liquid overflow and spraying, thereby improving the ease of operation and making it convenient for users to use.

[0028] The working principle and usage process of this utility model are as follows: During use, the user precisely delivers the raw material liquid to be reacted into the reaction tank 104 through the pipes 105 on both sides of the top of the reaction tank 104. After the raw material liquid level reaches the preset reaction volume, the motor 31 is started. The output shaft of the motor 31 drives the transmission shaft 32 to rotate axially through a coupling. The transmission shaft 32 synchronously drives the gear 33 fixed on its surface to rotate. The gear 33, through meshing with the gears 34 on both sides, drives the two rotating rods 35 to rotate synchronously at the same speed. During this process, multiple sets of stirring blades 36 fixed on the surfaces of the transmission shaft 32 and the two rotating rods 35 rotate synchronously with the shaft. The stirring blades 36 move within the reaction tank 104... The internal three-dimensional cross-flow mixing field is formed, which performs all-round multi-point mixing of raw material liquid in different areas, promoting the rapid diffusion and full contact of active ingredients such as compound biological enzymes and Bacillus subtilis, effectively improving the reaction rate and uniformity of raw material liquid. After the raw materials complete the initial reaction in the reaction tank 104, the control valve on the hose 25 is opened, and the reacted raw material liquid is transported to the water tank 21 through the hose 25. The liquid first flows through the filter screen 23, which intercepts larger solid impurities through its fine pores. Then it enters the filter screen 24 for secondary deep filtration, further intercepting fine colloidal particles and residual impurities, ultimately ensuring that the purity of the filtered liquid meets the requirements of subsequent production.

[0029] In summary, the reaction vessel for producing the water quality improver features a gear-driven rapid stirring mechanism driven by a motor 31. The meshing design of gear 33 and gears 34 on both sides creates a multi-axis linkage stirring system between the drive shaft 32 and the rotating rod 35. This effectively eliminates dead zones in the mixing of raw materials, improves the uniformity of mixing of the compound bio-enzymes and active ingredients such as Bacillus subtilis within the reaction tank 104, significantly shortens the material reaction time, and fundamentally solves the problem of low production efficiency caused by insufficient stirring in existing technologies.

[0030] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A reaction vessel for producing a water quality improver, characterized in that, include: The reactor (1) includes a bottom plate (101), and a support plate (102) is fixedly connected to both sides of the top of the bottom plate (101). A horizontal plate (103) is fixedly connected to the top of the support plate (102). A reaction vessel (104) is fixedly connected inside the horizontal plate (103). Pipes (105) are provided on both sides of the top of the reaction vessel (104). Storage and filtration mechanism (2), which is disposed on the top of the base plate (101); The reactor rapid stirring mechanism (3) includes a motor (31), which is fixedly connected to the top of the reactor (104). The output end of the motor (31) passes through the reactor (104) and extends into the interior of the reactor (104), where a drive shaft (32) is fixedly connected. A gear one (33) is fixedly connected to the surface of the drive shaft (32). Gear two (34) is provided on both sides of the gear one (33). The gear one (33) meshes with the gear two (34). A rotating rod (35) is fixedly connected inside the gear two (34). A stirring blade (36) is fixedly connected to the surface of the rotating rod (35) and the drive shaft (32).

2. The reaction vessel for producing a water quality improver according to claim 1, characterized in that: The storage and filtration mechanism (2) includes a water tank (21), a cover plate (22) is slidably connected inside the water tank (21), a filter screen (23) is provided at the bottom of the cover plate (22), the surface of the filter screen (23) is fixedly connected to the inside of the water tank (21), a filter screen (24) is provided at the bottom of the filter screen (23), the surface of the filter screen (24) is fixedly connected to the inside of the water tank (21), and a hose (25) is connected to the top of the cover plate (22), the top of the hose (25) is connected to the bottom of the reaction vessel (104).

3. The reaction vessel for producing a water quality improver according to claim 2, characterized in that: The top of the rotating rod (35) is fixedly connected to a limiting bearing (4), and the top of the outer ring of the limiting bearing (4) is fixedly connected to a connecting plate (5). The outer side of the connecting plate (5) is fixedly connected to the inner wall of the reaction vessel (104).

4. The reaction vessel for producing a water quality improver according to claim 3, characterized in that: The bottom of the drive shaft (32) is fixedly connected to a stabilizing bearing (6), and the bottom of the outer ring of the stabilizing bearing (6) is fixedly connected to a connecting plate (7). The two sides of the connecting plate (7) are respectively fixedly connected to the two sides of the inner wall of the reaction vessel (104).

5. The reaction vessel for producing a water quality improver according to claim 4, characterized in that: The bottom of the rotating rod (35) is fixedly connected to a connecting bearing (8), and the bottom of the outer ring of the connecting bearing (8) is fixedly connected to the connecting plate (7).

6. The reaction vessel for producing a water quality improver according to claim 5, characterized in that: The front of the water tank (21) is provided with a liquid guide channel (9), and the back of the liquid guide channel (9) is connected to the water tank (21).

Images