An emulsification dispersion reaction kettle
Patent Information
- Application Number
- CN202521832715.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-27
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-08-27
AI Technical Summary
[0004]针对现有技术存在的不足,本实用新型目的是提供一种乳化分散的反应釜,以解决上述背景技术中提出的一些乳化分散的反应釜由于搅拌杆的位置是固定的使得其仅能沿着固定轨迹运动,导致釜体内存在搅拌死角(如靠近内壁、底部角落等区域),从而使得物料难以充分接触与混合的问题
[0013]本实用新型的有益效果:通过支撑架、搅拌电机和驱动件将带动连接座在釜体内转动,即可对物料进行搅拌,在此过程中,通过调节电机、转杆和异形齿轮将带动传动杆沿着导向槽往复滑动,从而不仅可以对位于釜体内不同位置的物料进行搅拌,扩大了搅拌的范围,有效地提升了乳化的效果,而且当搅拌叶与釜体内壁贴合后,随着其不断旋转能够清理釜体内壁,有利于减少釜体内部的物料残余;
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Figure CN224724122U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of reaction vessels, and in particular to an emulsifying and dispersing reaction vessel. Background Technology
[0002] The reaction vessel is the core equipment in the raw material mixing and emulsification process, and its stirring effect directly affects the uniformity of emulsification and dispersion. The emulsification process is essentially the uniform dispersion of one liquid in the form of tiny droplets in another immiscible liquid (such as oil dispersed in water). It requires strong stirring to break the interfacial tension of the liquids and the use of surfactants to achieve stable dispersion.
[0003] In existing technologies, some emulsification and dispersion reactors require the material to be poured into the reactor body first, and then the stirring rod driven by a motor or other means is used to stir the material in the reactor body to carry out the emulsification reaction. However, since the position of the stirring rod is fixed, it can only move along a fixed trajectory, resulting in stirring dead corners in the reactor body (such as areas near the inner wall, bottom corners, etc.), making it difficult for the material to fully contact and mix. Utility Model Content
[0004] To address the shortcomings of existing technologies, the purpose of this invention is to provide an emulsifying and dispersing reactor, which solves the problem mentioned in the background art where the position of the stirring rod is fixed, causing it to move only along a fixed trajectory, resulting in dead zones in the reactor body (such as areas near the inner wall, bottom corners, etc.), making it difficult for materials to fully contact and mix.
[0005] To achieve the above objectives, this utility model is implemented through the following technical solution: an emulsifying and dispersing reaction vessel, comprising a vessel body; A lid is provided at the top of the vessel body. A support frame is fixedly connected to the top of the vessel body. A stirring motor is fixedly connected to the top of the support frame. A drive component is fixedly connected to the output end of the stirring motor. A connecting seat is rotatably installed inside the cover. The connecting seat meshes with the driving component. Several guide grooves are opened on the inner side of the connecting seat. A transmission rod is slidably connected in the guide grooves. An adjusting motor is fixedly connected to the inner wall of the connecting seat. A rotating rod is fixedly connected to the output end of the adjusting motor. Several irregular gears are fixedly connected to the surface of the rotating rod. The irregular gears mesh with the transmission rod.
[0006] Optionally, a first sealing ring is provided inside the connecting seat, and the inner side of the first sealing ring is in contact with the surface of the transmission rod.
[0007] Optionally, a detection box is fixedly connected to the inner wall of the connecting seat on one side of the first sealing ring. The detection box has a liquid inlet at its top. A reset spring is fixedly connected to the inner wall of the detection box. An indicator rod is fixedly connected to the top of the reset spring. The indicator rod is slidably connected to the connecting seat.
[0008] Optionally, a fixing bolt is inserted inside the cover, and a fixing nut is threaded onto the surface of the fixing bolt. A stirring blade is provided on one side of the transmission rod, and a locking bolt is inserted inside the stirring blade. The locking bolt is threaded onto the transmission rod, and several covers are threaded onto the surface of the connecting seat.
[0009] Optionally, the top of the detection box is arc-shaped, and the edge of the arc-shaped top of the detection box smoothly transitions to the inner wall of the connecting seat.
[0010] Optionally, a second sealing ring is fixedly connected to the surface of the indicator rod, and the second sealing ring is in contact with the inner wall of the detection box.
[0011] Optionally, a protective sleeve is provided on the surface of the stirring blade, and the inner wall of the protective sleeve is adapted to the surface contour of the stirring blade.
[0012] Optionally, a viewing window is fixedly installed on the surface of the vessel body, and the viewing window is rectangular.
[0013] The beneficial effects of this utility model are as follows: the connecting seat is driven to rotate inside the vessel by the support frame, stirring motor and drive component, which can stir the material. During this process, the transmission rod is driven to slide back and forth along the guide groove by adjusting the motor, rotating rod and special gear. This not only stirs the material located in different positions inside the vessel, expanding the stirring range and effectively improving the emulsification effect, but also cleans the inner wall of the vessel as the stirring blades are in contact with the inner wall of the vessel and as they rotate continuously, which helps to reduce the material residue inside the vessel. The first sealing ring can improve the sealing between the transmission rod and the connecting seat, thereby preventing the material from seeping into the connecting seat during the emulsification process; Before each operation of the reactor, observe the positional relationship between the indicator rod and the top surface of the connecting seat. With the help of the reset spring and the detection box, the indicator rod can slide down along the connecting seat when the first sealing ring fails, making it easier for the staff to obtain the status of the first sealing ring and further ensuring the sealing effect between the transmission rod and the connecting seat. Attached Figure Description
[0014] Other features, objects, and advantages of this invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings: Figure 1 This is a schematic diagram of the overall structure of an emulsifying and dispersing reaction vessel according to the present invention; Figure 2 This is a schematic diagram of the sealing structure of an emulsifying and dispersing reaction vessel according to the present invention; Figure 3 This is a cross-sectional view of the connection seat of an emulsifying and dispersing reaction vessel according to the present invention. Figure 4 This is a cross-sectional view of the detection box structure of an emulsifying and dispersing reaction vessel according to the present invention; Figure 5 This is a schematic diagram of the disassembly and assembly structure of the first sealing ring of an emulsifying and dispersing reaction vessel according to the present invention; Figure label: 1. Kettle body; 101. Viewing window; 1. Cover; 201. Support frame; 202. Stirring motor; 203. Drive component; 204. Fixing bolt; 205. Fixing nut; 2. Connecting seat; 301. Guide groove; 302. Transmission rod; 303. Adjusting motor; 304. Rotating rod; 305. Special-shaped gear; 306. Stirring blade; 307. Locking bolt; 308. Cover; 309. Protective sleeve; 3. First sealing ring; 4. Detection box; 501. Liquid inlet; 502. Return spring; 503. Indicator rod; 504. Second sealing ring. Detailed Implementation
[0015] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0016] Please see Figures 1 to 4 This utility model provides a technical solution: an emulsifying and dispersing reaction vessel, comprising: a vessel body 1, a cap 2 at the top of the vessel body 1, a support frame 201 fixedly connected to the top of the vessel body 1, a stirring motor 202 fixedly connected to the top of the support frame 201, a driving component 203 fixedly connected to the output end of the stirring motor 202, a connecting seat 3 rotatably installed inside the cap 2, the connecting seat 3 meshing with the driving component 203, a plurality of guide grooves 301 opened on the inner side of the connecting seat 3, a transmission rod 302 slidably connected in the guide grooves 301, an adjusting motor 303 fixedly connected to the inner wall of the connecting seat 3, a rotating rod 304 fixedly connected to the output end of the adjusting motor 303, a plurality of irregular gears 305 fixedly connected to the surface of the rotating rod 304, the irregular gears 305 meshing with the transmission rod 302.
[0017] The material is put into the vessel 1 and the stirring motor 202 and the regulating motor 303 are started. The stirring motor 202, which is fixed to the top of the support frame 201, will drive the connecting seat 3 to rotate inside the vessel 1 through the drive component 203, thereby stirring the material. During this process, the regulating motor 303 will drive several irregular gears 305 to rotate through the rotating rod 304, which in turn drives the transmission rod 302, which meshes with the irregular gears 305, to slide back and forth along the guide groove 301 opened on the inner wall of the vessel 1. This not only stirs the material located in different positions inside the vessel 1, expanding the stirring range and effectively improving the emulsification effect, but also, when the stirring blade 306 is in contact with the inner wall of the vessel 1, its continuous rotation can clean the inner wall of the vessel 1, which helps to reduce the material residue inside the vessel 1.
[0018] Preferably, a protective sleeve 309 is provided on the surface of the stirring blade 306, and the inner wall of the protective sleeve 309 is adapted to the surface contour of the stirring blade 306.
[0019] The protective sleeve 309 prevents the stirring blade 306 from scratching the inner wall of the vessel body 1. Since the protective sleeve 309 is directly fitted onto the surface of the stirring blade 306, it is easy to replace it.
[0020] Optionally, a viewing window 101 is fixedly installed on the surface of the vessel body 1, and the viewing window 101 is rectangular.
[0021] The interior of the vessel body 1 can be easily observed through window 101.
[0022] Please see Figures 2 to 5 The present invention provides a technical solution: a first sealing ring 4 is provided inside the connecting seat 3, and the inner side of the first sealing ring 4 is in contact with the surface of the transmission rod 302.
[0023] The first sealing ring 4 can improve the sealing between the transmission rod 302 and the connecting seat 3, thereby preventing material from seeping into the connecting seat 3 during the emulsification process.
[0024] Furthermore, a detection box 5 is fixedly connected to the inner wall of the connecting seat 3 on one side of the first sealing ring 4. The top of the detection box 5 has a liquid inlet 501. A reset spring 502 is fixedly connected to the inner wall of the detection box 5. An indicator rod 503 is fixedly connected to the top of the reset spring 502. The indicator rod 503 and the connecting seat 3 are slidably connected.
[0025] Because the transmission rod 302 needs to move frequently during the emulsification process, it will continuously rub against the first sealing ring 4. As the usage time increases, the first sealing ring 4 will wear down, causing material to enter the connecting seat 3 through the gap between the first sealing ring 4 and the transmission rod 302. At this time, the material that seeps into the connecting seat 3 will fall from the liquid inlet 501 into the detection box 5. As the amount of material entering the detection box 5 increases, it will drive the indicator rod 503 to slide down along the detection box 5 and the connecting seat 3 and squeeze the reset spring 502. By observing the positional relationship between the indicator rod 503 and the top surface of the connecting seat 3 before each operation of the reactor, it can be determined whether the first sealing ring 4 has failed, so that the first sealing ring 4 can be replaced in time, ensuring the sealing between the transmission rod 302 and the connecting seat 3.
[0026] The top of the test box 5 is arc-shaped, and the edge of the arc-shaped top of the test box 5 smoothly transitions to the inner wall of the connecting seat 3.
[0027] The arc-shaped top of the detection box 5 guides the material to the liquid inlet 501, thereby reducing the accumulation of material at the top of the detection box 5.
[0028] Furthermore, a second sealing ring 504 is fixedly connected to the surface of the indicator rod 503, and the second sealing ring 504 is in contact with the inner wall of the detection box 5.
[0029] The second sealing ring 504 can improve the sealing between the indicator rod 503 and the detection box 5, thereby preventing material from flowing into the space below the indicator rod 503.
[0030] Preferably, a fixing bolt 204 is inserted inside the cover 2, and a fixing nut 205 is threaded onto the surface of the fixing bolt 204. A stirring blade 306 is provided on one side of the transmission rod 302, and a locking bolt 307 is inserted inside the stirring blade 306. The locking bolt 307 is threaded onto the transmission rod 302. Several covers 308 are threaded onto the surface of the connecting seat 3.
[0031] First, remove the protective cover 309 from the surface of the stirring blade 306. Then, tighten the locking bolt 307 to disengage it from the transmission rod 302. The stirring blade 306 can then be removed from one end of the transmission rod 302. Next, rotate the cover 308 until it disengages from the connecting seat 3. Finally, remove the first sealing ring 4 located inside the connecting seat 3 to replace it.
[0032] Although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. An emulsification dispersion reaction vessel characterized by, Include: Kettle body (1); Cover (2) is provided at the top end of the kettle body (1), the top end of the kettle body (1) is fixedly connected with a support frame (201), the top end of the support frame (201) is fixedly connected with a stirring motor (202), the output end of the stirring motor (202) is fixedly connected with a driving member (203); The connecting seat (3) is rotatably installed in the cover (2), the connecting seat (3) is engaged with the driving member (203), a plurality of guide grooves (301) are formed in the inner side of the connecting seat (3), the transmission rod (302) is slidably connected in the guide groove (301), the adjusting motor (303) is fixedly connected to the inner wall of the connecting seat (3), the output end of the adjusting motor (303) is fixedly connected with a rotating rod (304), a plurality of special-shaped gears (305) are fixedly connected to the surface of the rotating rod (304), and the special-shaped gears (305) are engaged with the transmission rod (302).
2. The emulsification-dispersion reaction vessel according to claim 1, wherein The connecting seat (3) is provided with a first sealing ring (4), and the inner side of the first sealing ring (4) is attached to the surface of the transmission rod (302).
3. The emulsification-dispersion reaction vessel according to claim 2, wherein The detection box (5) is fixedly connected to the inner wall of the connecting seat (3) on one side of the first sealing ring (4), the top end of the detection box (5) is provided with a liquid inlet (501), the inner wall of the detection box (5) is fixedly connected with a reset spring (502), the top end of the reset spring (502) is fixedly connected with an indicating rod (503), and the indicating rod (503) and the connecting seat (3) are connected by sliding.
4. The emulsification-dispersion reaction vessel according to claim 1, wherein The cover (2) is provided with a fixing bolt (204), the surface of the fixing bolt (204) is threadedly connected with a fixing nut (205), one side of the transmission rod (302) is provided with a stirring blade (306), the stirring blade (306) is provided with a locking bolt (307), and the locking bolt (307) and the transmission rod (302) are connected by screwing, and the surface of the connecting seat (3) is threadedly connected with a plurality of cover plates (308).
5. The emulsification-dispersion reaction vessel according to claim 3, wherein The top end of the detection box (5) is arc-shaped, and the arc-shaped top end edge of the detection box (5) is smoothly transitioned with the inner wall of the connecting seat (3).
6. The emulsification-dispersion reaction vessel according to claim 3, wherein The surface of the indicating rod (503) is fixedly connected with a second sealing ring (504), and the second sealing ring (504) is attached to the inner wall of the detection box (5).
7. The emulsification-dispersion reaction vessel according to claim 4, wherein The surface of the stirring blade (306) is provided with a protective sleeve (309), and the inner wall of the protective sleeve (309) is matched with the surface profile of the stirring blade (306).
8. The emulsification-dispersion reaction vessel according to claim 1, wherein The surface of the kettle body (1) is fixedly installed with a window (101), and the window (101) is rectangular.