Dye compound pulverizing and feeding device

Abstract

The utility model provides dye compound smashing and feeding device belongs to dye processing equipment technical field, including bearing mechanism, bearing mechanism includes fixed plate, drive mechanism, drive mechanism includes the motor of adaptive installation in fixed plate bottom, is connected in motor output end through coupling fixed connection's connecting rod, and vibration subassembly of cooperation use with motor. The utility model through the transmission cooperation of driving wheel and internal gear, the guiding effect of combining positioning pin and annular groove makes the grinding barrel produce regularity reciprocating swing in operation, realizes self -excitation vibration, effectively shakes and falls the dye material of adhesion in inner wall, prevents the agglomeration and the blockage, simultaneously, the connecting rod drives the grinding block to rotate in the grinding barrel inside, and the controllable smashing gap is formed to the tooth profile convex of cooperation grinding barrel inner wall constitutes high -strength shearing grinding chamber, realizes efficient, even fine grinding on the basis of vibration anti -adhesion, guarantees the continuous operation ability, and the smashing efficiency and product dispersibility are improved.

Description

Technical Field

[0001] This utility model belongs to the technical field of dye processing equipment, specifically relating to a dye compounding, crushing and feeding device. Background Technology

[0002] A dye compounding, pulverizing, and feeding device is used to mix, refine, and quantitatively convey multiple dye raw materials to meet the requirements of subsequent dyeing processes for dye particle size uniformity, dispersibility, and proportioning accuracy. During the compounding process, dye particles are prone to agglomeration or adhesion to the inner wall of the equipment, affecting pulverizing efficiency and mixing uniformity. Furthermore, traditional devices still have room for improvement in the coordinated control of continuous feeding and fine pulverization. Therefore, a device with a reasonable structure and stable operation is needed to achieve efficient dye pulverization and stable feeding.

[0003] In the existing technology, traditional dye pulverizing devices mostly adopt fixed grinding chambers or single rotary grinding methods. During the processing, the material is prone to adhere to the inner wall of the grinding barrel, forming clumps and blockages, resulting in clumping, poor material discharge, and the need for frequent shutdowns for cleaning, which affects the continuity of operation. Utility Model Content

[0004] The purpose of this invention is to provide a dye compounding, pulverizing and feeding device, which aims to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: Dye compounding, pulverizing, and feeding device, including The bearing mechanism includes a fixed plate, legs fixedly installed at the bottom of the fixed plate, and support blocks fixedly installed on the outer surface of the fixed plate; The drive mechanism includes a motor adapted to be installed at the bottom of the fixed plate, a connecting rod fixedly connected to the output end of the motor via a coupling, a drive wheel fixedly installed on the outer surface of the connecting rod, and a vibration component used in conjunction with the motor. The vibration assembly includes an internal gear meshing with the drive wheel, a fixing block fixedly connected to the outer surface of the internal gear, and positioning pins fixedly installed on both sides of the outer surface of the fixing block.

[0006] As a preferred embodiment of the present invention, the vibration assembly further includes an annular groove formed on the outer surface of the support block and used in conjunction with the positioning pin, a grinding barrel fixedly connected to the outer surface of the internal gear, and a grinding block sleeved on the outer surface of the connecting rod.

[0007] In a preferred embodiment of this utility model, the connecting rod passes through the fixed plate, and a bearing sleeve is provided between the connecting rod and the through hole of the fixed plate to support the rotational movement of the connecting rod.

[0008] In a preferred embodiment of this utility model, the upper end of the connecting rod extends into the interior of the grinding barrel and is fixedly connected to and coaxially arranged with the grinding block.

[0009] In a preferred embodiment of this utility model, the positioning pin is embedded in the annular groove, and the outer surface of the positioning pin slides in contact with the inner surface of the annular groove.

[0010] As a preferred embodiment of this utility model, the grinding barrel is a hollow cylindrical structure with multiple toothed protrusions evenly distributed circumferentially on its inner wall. The toothed protrusions and the grinding block are arranged alternately to form a grinding cavity for crushing dye.

[0011] In a preferred embodiment of this utility model, the grinding block is an annular block fixedly sleeved on the outer surface of the connecting rod, with its outer diameter being smaller than the inner diameter of the grinding barrel, forming a gap between the two for dye crushing.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: through the transmission cooperation between the drive wheel and the internal gear, combined with the guiding effect of the positioning pin and the annular groove, the grinding barrel generates regular reciprocating oscillation during operation, realizing self-excited vibration, effectively shaking off the dye material adhering to the inner wall, preventing adhesion and blockage. At the same time, the connecting rod drives the grinding block to rotate inside the grinding barrel, and the two form a controllable crushing gap. Together with the toothed protrusions on the inner wall of the grinding barrel, a high-strength shearing grinding chamber is formed. Based on vibration and anti-sticking, efficient and uniform fine crushing is achieved, which not only ensures continuous operation capability, but also improves crushing efficiency and product dispersibility. Attached Figure Description

[0013] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them: Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a side view of the present invention; Figure 3 This is a schematic diagram of the structure of the grinding barrel of this utility model. Figure 4 This is a partial structural schematic diagram of the vibration component of this utility model.

[0014] In the diagram: 100, bearing mechanism; 101, fixing plate; 102, support leg; 103, support block; 200, drive mechanism; 201, motor; 202, connecting rod; 203, drive wheel; 204, vibration assembly; 204a, internal gear; 204b, fixing block; 204c, positioning pin; 204d, annular groove; 204e, grinding barrel; 204f, grinding block. Detailed Implementation

[0015] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0016] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0017] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0018] Example Reference Figures 1-4 This is an embodiment of the present invention, which provides a dye compounding, pulverizing, and feeding device, including: The load-bearing mechanism 100 includes a fixed plate 101, a support leg 102 fixedly installed at the bottom of the fixed plate 101, and a support block 103 fixedly installed on the outer surface of the fixed plate 101. The drive mechanism 200 includes a motor 201 adapted to be installed at the bottom of the fixed plate 101, a connecting rod 202 fixedly connected to the output end of the motor 201 via a coupling, a drive wheel 203 fixedly installed on the outer surface of the connecting rod 202, and a vibration component 204 used in conjunction with the motor 201. The vibration assembly 204 includes an internal gear 204a that meshes with the drive wheel 203, a fixing block 204b that is fixedly connected to the outer surface of the internal gear 204a, and positioning pins 204c that are fixedly installed on both sides of the outer surface of the fixing block 204b.

[0019] Specifically, the vibration assembly 204 also includes an annular groove 204d formed on the outer surface of the support block 103 and used in conjunction with the positioning pin 204c, a grinding barrel 204e fixedly connected to the outer surface of the internal gear 204a, and a grinding block 204f sleeved on the outer surface of the connecting rod 202.

[0020] When the motor 201 runs, it drives the connecting rod 202 to rotate. The connecting rod 202 synchronously drives the grinding block 204f, which is fitted onto its outer surface, to rotate, shearing and grinding the dye material inside the grinding barrel 204e. Simultaneously, the connecting rod 202 drives the drive wheel 203, which is fixed to its outer surface, to rotate. The drive wheel 203 meshes with the internal gear 204a, thereby driving the internal gear 204a to rotate. The internal gear 204a is connected to the grinding barrel 204e via a fixing block 204b. Positioning pins 204c are provided on both sides of 4b. The positioning pins 204c are embedded in the annular grooves 204d opened on the outer surface of the support block 103 and slide with it. Under the continuous rotation of the drive wheel 203, the grinding barrel 204e generates regular reciprocating swing under the guidance of the positioning pins 204c and the annular grooves 204d, thereby vibrating the grinding barrel 204e and shaking off the material attached to the inner wall of the grinding barrel 204e, preventing the material from sticking and accumulating, and ensuring that the crushing process is continuous and efficient.

[0021] Furthermore, the connecting rod 202 passes through the fixed plate 101, and a bearing sleeve is provided between the connecting rod 202 and the through hole of the fixed plate 101 to support the rotational movement of the connecting rod 202.

[0022] Furthermore, the upper end of the connecting rod 202 extends into the interior of the grinding barrel 204e and is fixedly connected to and coaxially arranged with the grinding block 204f.

[0023] Furthermore, the locating pin 204c is embedded in the annular groove 204d, and the outer surface of the locating pin 204c slides in contact with the inner surface of the annular groove 204d.

[0024] Preferably, the grinding barrel 204e is a hollow cylindrical structure with multiple toothed protrusions evenly distributed circumferentially on its inner wall. The toothed protrusions and the grinding block 204f are arranged alternately to form a grinding chamber for crushing dyes.

[0025] It should be noted that the grinding block 204f is an annular block fixedly sleeved on the outer surface of the connecting rod 202, and its outer diameter is smaller than the inner diameter of the grinding barrel 204e, forming a gap between the two for dye crushing.

[0026] Among them, the grinding block 204f is an annular block fixedly sleeved on the outer surface of the connecting rod 202. It has a simple structure, is easy to process and manufacture and replace later. Its outer diameter is smaller than the inner diameter of the grinding barrel 204e, and the two form a controllable crushing gap, which constitutes a grinding chamber for dye crushing. This gap design allows the material to be subjected to sufficient shearing and extrusion during the grinding process, effectively improving the crushing efficiency. At the same time, it avoids direct contact between the grinding block 204f and the inner wall of the grinding barrel 204e, reduces mechanical wear between parts, extends service life, and further improves the equipment's adaptability and processing accuracy to different dye materials.

[0027] In use, the dye material to be pulverized is fed into the internal cavity of the grinding barrel 204e through the top opening. The motor 201 is started. The motor 201 drives the connecting rod 202 to rotate via a coupling. The connecting rod 202 passes through the fixed plate 101 and is stably supported at its penetration point by a bearing sleeve, ensuring smooth rotation with low vibration. As the connecting rod 202 rotates, the grinding block 204f, fixedly sleeved on its outer surface, rotates synchronously. The upper end of the connecting rod 202 extends into the grinding barrel 204e, coaxially arranged with the grinding block 204f, ensuring stable power transmission and no eccentric disturbance during rotation. Simultaneously, a drive wheel 203 is also fixedly mounted on the outer surface of the connecting rod 202. The drive wheel 203 rotates together with the connecting rod 202 and meshes with the internal gear 204a, thereby driving the internal gear 204a to rotate. The internal gear 204a is fixedly connected to the grinding barrel 204e via a fixed block 204b. The grinding drum 204e is equipped with motion response capability. Positioning pins 204c are provided on both sides of the fixed block 204b. The positioning pins 204c are embedded in the annular groove 204d opened on the outer surface of the support block 103 and slide against its inner surface. When the drive wheel 203 rotates continuously, the internal gear 204a drives the grinding drum 204e to move as a whole. However, because the positioning pins 204c are constrained by the trajectory of the annular groove 204d, the grinding drum 204e cannot rotate freely. Instead, it generates regular reciprocating oscillations under the driving action, forming mechanical self-excited vibration. This vibration is effectively transmitted to the inner wall of the grinding drum 204e, shaking off the dye particles attached to it. This prevents the material from clumping or accumulating due to static electricity or stickiness, ensuring a continuous and efficient grinding process. During the grinding process, the grinding block 204f rotates at high speed under the drive of the connecting rod 202. Its outer diameter is smaller than the inner diameter of the grinding drum 204e, forming a controllable grinding gap between them. The inner wall of the grinding barrel 204e has multiple circumferentially evenly distributed toothed protrusions, which are staggered with the grinding blocks 204f to form a grinding chamber with high-intensity shearing and extrusion. The material is subjected to repeated impact, shearing, and crushing within the grinding chamber, achieving efficient and uniform micron-level fine grinding. Because the grinding blocks 204f are annular blocks and fixedly fitted onto the outer surface of the connecting rod 202, the structure is simple, easy to disassemble and replace, and suitable for dye processing needs with different particle size requirements.

[0028] In summary, through the transmission cooperation between the drive wheel 203 and the internal gear 204a, combined with the guiding effect of the positioning pin 204c and the annular groove 204d, the grinding barrel 204e generates regular reciprocating oscillation during operation, achieving self-excited vibration. This effectively shakes off the dye material adhering to the inner wall, preventing adhesion and blockage. At the same time, the connecting rod 202 drives the grinding block 204f to rotate inside the grinding barrel 204e. The two form a controllable crushing gap, which, together with the toothed protrusions on the inner wall of the grinding barrel 204e, constitutes a high-strength shearing grinding chamber. Based on vibration and anti-sticking, efficient and uniform fine crushing is achieved, ensuring continuous operation capability and improving crushing efficiency and product dispersibility.

[0029] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0030] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0031] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0032] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A dye compound pulverizing and feeding device, characterized in that: include, The support mechanism (100) includes a fixed plate (101), a support leg (102) fixedly installed at the bottom of the fixed plate (101), and a support block (103) fixedly installed on the outer surface of the fixed plate (101). The drive mechanism (200) includes a motor (201) adapted to be installed at the bottom of the fixed plate (101), a connecting rod (202) fixedly connected to the output end of the motor (201) via a coupling, a drive wheel (203) fixedly installed on the outer surface of the connecting rod (202), and a vibration assembly (204) used in conjunction with the motor (201). The vibration assembly (204) includes an internal gear (204a) meshing with the drive wheel (203), a fixing block (204b) fixedly connected to the outer surface of the internal gear (204a), and positioning pins (204c) fixedly installed on both sides of the outer surface of the fixing block (204b).

2. The dye compound pulverizing and feeding device according to claim 1, characterized in that: The vibration assembly (204) also includes an annular groove (204d) formed on the outer surface of the support block (103) and used in conjunction with the positioning pin (204c), a grinding barrel (204e) fixedly connected to the outer surface of the internal gear (204a), and a grinding block (204f) sleeved on the outer surface of the connecting rod (202).

3. The dye compound pulverizing and feeding device according to claim 2, characterized in that: The connecting rod (202) passes through the fixed plate (101), and a bearing sleeve is provided between the connecting rod (202) and the through hole of the fixed plate (101) to support the rotational movement of the connecting rod (202).

4. The dye compound pulverizing and feeding device according to claim 3, characterized in that: The upper end of the connecting rod (202) extends into the interior of the grinding barrel (204e) and is fixedly connected to and coaxially arranged with the grinding block (204f).

5. The dye compound pulverizing and feeding device according to claim 4, characterized in that: The positioning pin (204c) is embedded in the annular groove (204d), and the outer surface of the positioning pin (204c) slides in contact with the inner surface of the annular groove (204d).

6. The dye compound pulverizing and feeding device according to claim 5, characterized in that: The grinding barrel (204e) is a hollow cylindrical structure with multiple toothed protrusions evenly distributed along the circumference on its inner wall. The toothed protrusions and the grinding block (204f) are arranged alternately to form a grinding chamber for crushing dye.

7. The dye compound pulverizing and feeding device according to claim 6, characterized in that: The grinding block (204f) is an annular block fixedly sleeved on the outer surface of the connecting rod (202), and its outer diameter is smaller than the inner diameter of the grinding barrel (204e), forming a gap between the two for dye crushing.

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