A sander

CN224724180UActive Publication Date: 2026-09-08JIEYANG XINWEI BUILDING MATERIALS TECH IND CO LTD
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Patent Information

Application Number
CN202522156087.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-13
Publication Date
2026-09-08
Estimated Expiration
2035-10-13

AI Technical Summary

Technical Problem

[0004]但是,上述技术方案存在如下不足之处:采用研磨钢珠与研磨盘配合的研磨结构对乳胶颗粒进行处理,一方面,其研磨作用依赖于研磨钢珠与研磨盘之间的点、线接触实现物料研磨,导致有效研磨接触面积十分有限,整体研磨效率较低,难以适配高产能生产需求;另一方面,该结构中研磨钢珠与研磨盘的安装位置固定,二者之间的间距无法根据生产需求进行动态调整,使得设备仅能输出单一颗粒度的研磨产物,无法灵活适配多规格生产要求,限制了设备的适用范围,难以满足现代化生产中的多样化工艺需求

Benefits of technology

本实用新型通过环形磨砂座与磨砂辊形成面状接触配合,大幅增加物料研磨时的有效接触面积,减少研磨死角,可快速对乳胶漆原料进行研磨处理,显著提升整体研磨效率,能更好适配高产能生产场景;通过调节机构与驱动机构和磨砂机构之间的配合设置,可灵活改变磨砂间隙,调节时仅需转动调节蜗杆通过啮合作用带动调节筒旋转,再通过升降杆推动驱动轴升降,最终实现磨砂辊与环形磨砂座之间间距的改变;该设计打破传统设备研磨间距固定的局限,可根据生产需求动态调整研磨间隙,能输出不同颗粒度的研磨产物。

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Abstract

The utility model relates to latex paint production technical field, concretely is a sanding machine, including processing cylinder, sanding mechanism, drive mechanism and adjusting mechanism, the top of processing cylinder is connected with feeding hopper, and the top fixedly connected with mounting box of processing cylinder is have, sanding mechanism sets up two groups, two groups sanding mechanism all set up in processing cylinder, drive mechanism sets up in mounting box, and one end of drive mechanism penetrates mounting box and processing cylinder and extends to processing cylinder, and one end of drive mechanism is connected with sanding mechanism for driving sanding mechanism movement, adjusting mechanism sets up on mounting box, and one end of adjusting mechanism is connected with drive mechanism, and adjusting mechanism changes sanding gap of sanding mechanism through the lifting of drive mechanism's output end, the utility model discloses through annular sanding seat and sanding roller form surface contact cooperation, can better adapt high -yield production scene, and can change sanding gap flexibly through adjusting mechanism, can output the grinding product of different granularity.
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Description

Technical Field

[0001] This utility model relates to the field of latex paint production technology, specifically to a sanding machine. Background Technology

[0002] Latex paint is a type of water-based coating made by adding pigments, fillers and various additives to synthetic resin emulsion as a base. During the production process, it needs to be ground with a sander to make the latex paint more delicate and uniform.

[0003] Chinese Patent No. CN214599386U discloses a grinding machine for latex paint production, including a chamber. The machine pours latex paint raw materials into the chamber through a feed pipe. A motor drives a rotating rod to rotate, causing a turntable on the outer side of the rod to rotate. The latex paint entering the chamber through the feed pipe falls onto the top of the turntable and flows outward under the centrifugal force generated by the rotation, eventually falling onto the grinding disc below. It then continues to flow downward through a through-hole on the grinding disc to the next turntable, repeating this process until the latex paint reaches the bottom of the chamber. While the latex paint flows between the turntable and the grinding disc, the grinding steel balls on the turntable squeeze and rub the medium flowing between them, achieving a grinding effect. Repeating this grinding process multiple times results in a finer finish for the latex paint, without generating significant noise, achieving excellent performance.

[0004] However, the above technical solution has the following shortcomings: The grinding structure using grinding steel balls and a grinding disc to process latex particles relies on point and line contact between the grinding steel balls and the grinding disc to achieve material grinding, resulting in a very limited effective grinding contact area and low overall grinding efficiency, making it difficult to meet the demands of high-capacity production. Furthermore, the fixed installation positions of the grinding steel balls and the grinding disc in this structure mean that the distance between them cannot be dynamically adjusted according to production needs, causing the equipment to only output grinding products of a single particle size. This makes it difficult to flexibly adapt to multi-specification production requirements, limiting the applicability of the equipment and making it difficult to meet the diverse process needs of modern production. Utility Model Content

[0005] The purpose of this invention is to address the problems existing in the background technology by proposing a grinding machine.

[0006] The technical solution of this utility model: a grinding machine, comprising: The processing cylinder has a feed hopper connected to its top, and an installation box is fixedly connected to the top of the processing cylinder. The abrasive mechanism is provided in two sets, both of which are located inside the processing cylinder. The drive mechanism is located inside the mounting box. One end of the drive mechanism passes through the mounting box and the processing cylinder and extends into the processing cylinder. The other end of the drive mechanism is connected to the grinding mechanism to drive the grinding mechanism to move. The adjustment mechanism is mounted on the mounting box. One end of the adjustment mechanism is connected to the drive mechanism. The adjustment mechanism changes the grinding gap of the grinding mechanism by driving the output end of the drive mechanism to rise and fall.

[0007] Preferably, the drive mechanism includes a drive cylinder, a drive shaft, and a drive assembly; the drive cylinder is rotatably disposed in the mounting box, the drive shaft passes through the drive cylinder and is slidably connected to the drive cylinder, one end of the drive shaft passes through the mounting box and the processing cylinder and extends into the processing cylinder, the drive assembly is disposed in the mounting box, and one end of the drive assembly is connected to the drive cylinder.

[0008] Preferably, the drive assembly includes a drive motor, a drive wheel, and a driven wheel; the drive motor is fixedly connected to the mounting box, the drive wheel is disposed inside the mounting box and connected to the output end of the drive motor, the driven wheel is disposed inside the mounting box and fixedly connected to the drive cylinder, and the drive wheel and the driven wheel mesh with each other.

[0009] Preferably, the abrasive mechanism includes an annular abrasive seat and an abrasive roller; the annular abrasive seat is fixedly disposed inside the processing cylinder, the abrasive roller is rotatably disposed inside the annular abrasive seat, and the drive shaft is fixedly connected to the abrasive roller.

[0010] Preferably, the adjustment mechanism includes an adjustment box, a partition plate, an adjustment cylinder, a lifting rod, and an adjustment assembly; the adjustment box is fixedly connected to the mounting box, the partition plate is fixedly installed inside the adjustment box, the drive shaft passes through the mounting box and the adjustment box and extends into the adjustment box, the adjustment cylinder is rotatably installed inside the adjustment box and rotatably connected to the partition plate, the adjustment assembly is installed inside the adjustment cylinder, one end of the adjustment assembly is connected to the adjustment cylinder, the other end of the adjustment assembly passes through the adjustment box and extends to the outside of the adjustment box, one end of the lifting rod is installed inside the adjustment cylinder, the other end of the lifting rod passes through the partition plate and is slidably connected to the partition plate, and the lifting rod is rotatably connected to the drive shaft.

[0011] Preferably, the adjusting assembly includes an adjusting worm gear and an adjusting worm; the adjusting worm gear is rotatably disposed inside the adjusting box and fixedly connected to the adjusting cylinder, one end of the adjusting worm is rotatably disposed inside the adjusting box and meshes with the adjusting worm gear, and the other end of the adjusting worm passes through the adjusting cylinder and extends to the outside of the adjusting cylinder.

[0012] Compared with the prior art, the above-mentioned technical solution of this utility model has the following beneficial technical effects: This invention utilizes a surface-like contact between the annular grinding seat and the grinding roller to significantly increase the effective contact area during material grinding, reduce grinding dead angles, and rapidly grind latex paint raw materials, thereby significantly improving overall grinding efficiency and better adapting to high-capacity production scenarios. Through the coordinated design of the adjustment mechanism, drive mechanism, and grinding mechanism, the grinding gap can be flexibly changed. Adjustment is achieved simply by rotating the adjusting worm gear, which drives the adjusting cylinder to rotate through meshing, and then the lifting rod pushes the drive shaft up and down, ultimately changing the distance between the grinding roller and the annular grinding seat. This design breaks the limitation of fixed grinding gaps in traditional equipment, allowing for dynamic adjustment of the grinding gap according to production needs, and enabling the output of grinding products with different particle sizes. Attached Figure Description

[0013] Figure 1 This is a perspective view of one embodiment of the present invention; Figure 2 This is a cross-sectional view of one embodiment of the present invention; Figure 3 This is a perspective view of the drive mechanism in one embodiment of the present invention; Figure 4 This is a cross-sectional view of the mounting box in one embodiment of the present invention; Figure 5 This is a perspective view of the partition plate in one embodiment of the present invention; Figure 6 This is a perspective view of the lifting rod in one embodiment of the present invention; Reference numerals in the attached drawings: 1. Processing cylinder; 21. Annular grinding seat; 22. Grinding roller; 31. Drive cylinder; 32. Drive shaft; 331. Drive motor; 332. Drive wheel; 333. Driven wheel; 41. Adjusting box; 42. Divider plate; 43. Adjusting cylinder; 441. Adjusting worm gear; 442. Adjusting worm; 45. Lifting rod; 5. Feed hopper; 6. Mounting box. Detailed Implementation

[0014] Example 1; as Figure 1-6As shown, the present invention proposes a grinding machine, including a processing cylinder 1, a grinding mechanism, a drive mechanism, and an adjustment mechanism; the top of the processing cylinder 1 is connected to a feed hopper 5, the top of the processing cylinder 1 is fixedly connected to a mounting box 6, and the bottom of the processing cylinder 1 is connected to a discharge pipe; two sets of grinding mechanisms are provided, both sets of grinding mechanisms are set inside the processing cylinder 1, and the grinding gap of the upper grinding mechanism is larger than that of the lower grinding mechanism; the drive mechanism is set inside the mounting box 6, one end of the drive mechanism passes through the mounting box 6 and the processing cylinder 1 and extends into the processing cylinder 1, and the other end of the drive mechanism is connected to the grinding mechanism to drive the grinding mechanism to move; the adjustment mechanism is set on the mounting box 6, one end of the adjustment mechanism is connected to the drive mechanism, and the adjustment mechanism changes the grinding gap of the grinding mechanism by driving the output end of the drive mechanism to rise and fall.

[0015] Example 2; as Figure 2-4 As shown, this utility model discloses a grinding machine, which, compared to Embodiment 1, further discloses the structure of the driving mechanism. The driving mechanism includes a driving cylinder 31, a driving shaft 32, and a driving assembly. The driving cylinder 31 is rotatably disposed within the mounting box 6. The driving shaft 32 passes through the driving cylinder 31 and is slidably connected to the driving cylinder 31 in the vertical direction. The driving shaft 32 rotates together with the driving cylinder 31. One end of the driving shaft 32 passes through the mounting box 6 and the processing cylinder 1 and extends into the processing cylinder 1. The driving assembly is disposed within the mounting box 6, and one end of the driving assembly... The drive assembly, connected to the drive cylinder 31, includes a drive motor 331, a drive wheel 332, and a driven wheel 333. The drive motor 331 is fixedly connected to the mounting box 6. The drive motor 331 is a variable frequency motor and is connected to the control system and power supply through wires. The drive wheel 332 is located inside the mounting box 6 and connected to the output end of the drive motor 331. The driven wheel 333 is located inside the mounting box 6 and fixedly connected to the drive cylinder 31. Both the drive wheel 332 and the driven wheel 333 are bevel gears. The drive wheel 332 and the driven wheel 333 mesh with each other.

[0016] Example 3; as Figure 2 As shown, the present invention discloses a sanding machine. Compared with Embodiment 2, this embodiment further discloses the structure of the sanding mechanism. The sanding mechanism includes an annular sanding seat 21 and a sanding roller 22. The annular sanding seat 21 is fixedly disposed in the processing cylinder 1, and the sanding roller 22 is rotatably disposed in the annular sanding seat 21. The drive shaft 32 is fixedly connected to the sanding roller 22. The gap between the upper sanding roller 22 and the annular sanding seat 22 is greater than the gap between the lower sanding roller 22 and the annular sanding seat 22.

[0017] Example 4; as Figure 3-6As shown, this utility model discloses a grinding machine, which, compared to embodiment three, further discloses the structure of the adjustment mechanism. The adjustment mechanism includes an adjustment box 41, a partition plate 42, an adjustment cylinder 43, a lifting rod 45, and an adjustment assembly. The adjustment box 41 is fixedly connected to the mounting box 6, the partition plate 42 is fixedly disposed inside the adjustment box 41, the drive shaft 32 passes through the mounting box 6 and the adjustment box 41 and extends into the adjustment box 41, the adjustment cylinder 43 is rotatably disposed inside the adjustment box 41 and rotatably connected to the partition plate 42, the adjustment assembly is disposed inside the adjustment cylinder 43, one end of the adjustment assembly is connected to the adjustment cylinder 43, and the other end of the adjustment assembly passes through the adjustment box 41 and extends to the outside of the adjustment box 41. The lifting rod 45... One end of the lifting rod 45 is set inside the adjusting cylinder 43. The lifting rod 45 adopts a segmented design. The upper end of the lifting rod 45 is a threaded rod that is threadedly connected to the adjusting cylinder 43. The lower end of the lifting rod 45 is a polygonal prism. The other end of the lifting rod 45 passes through the partition plate 42 and is slidably connected to the partition plate 42 only in the vertical direction. The lifting rod 45 is rotatably connected to the drive shaft 32. The adjusting assembly includes an adjusting worm gear 441 and an adjusting worm 442. The adjusting worm gear 441 is rotatably set inside the adjusting box 41 and is fixedly connected to the adjusting cylinder 43. One end of the adjusting worm 442 is rotatably set inside the adjusting box 41 and meshes with the adjusting worm gear 441. The other end of the adjusting worm 442 passes through the adjusting cylinder 43 and extends to the outside of the adjusting cylinder 43.

[0018] Rotating the adjusting worm gear 442 drives the adjusting worm wheel 441 and the adjusting cylinder 43 to rotate together through meshing. The rotation of the adjusting cylinder 43 drives the drive shaft 32 to rise and fall through the lifting rod 45. The rise and fall of the drive shaft 32 drives the grinding roller 22 to rise and fall together. The rise and fall of the grinding roller 22 adjusts the distance between the grinding roller 22 and the annular grinding seat 22. The drive motor 331 drives the drive wheel 332 to rotate. The rotation of the drive wheel 332 drives the driven wheel 333 and the drive cylinder 31 to rotate together through meshing. The rotation of the drive cylinder 31 drives the drive shaft 32 and the two sets of grinding rollers 22 to rotate together. The upper grinding roller 22 rotates and cooperates with the annular grinding seat 22 to perform the initial grinding treatment on the material. The lower grinding roller 22 rotates and cooperates with the annular grinding seat 22 to perform the secondary grinding treatment on the material.

[0019] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited thereto. Various changes can be made within the scope of knowledge possessed by those skilled in the art without departing from the spirit of the present invention.

Claims

1. A grinding machine, characterized in that, include: The top of the processing cylinder (1) is connected to the feed hopper (5), and the top of the processing cylinder (1) is fixedly connected to the mounting box (6). The abrasive mechanism is provided in two sets, both of which are located inside the processing cylinder (1); The drive mechanism is set inside the mounting box (6). One end of the drive mechanism passes through the mounting box (6) and the processing cylinder (1) and extends into the processing cylinder (1). One end of the drive mechanism is connected to the grinding mechanism to drive the grinding mechanism to move. An adjustment mechanism is installed on the mounting box (6). One end of the adjustment mechanism is connected to the drive mechanism. The adjustment mechanism changes the grinding gap of the grinding mechanism by driving the output end of the drive mechanism to rise and fall.

2. A grinding machine according to claim 1, characterized in that, The drive mechanism includes a drive cylinder (31), a drive shaft (32), and a drive assembly. The drive cylinder (31) is rotatably disposed in the mounting box (6). The drive shaft (32) passes through the drive cylinder (31) and is slidably connected to the drive cylinder (31). One end of the drive shaft (32) passes through the mounting box (6) and the processing cylinder (1) and extends into the processing cylinder (1). The drive assembly is disposed in the mounting box (6), and one end of the drive assembly is connected to the drive cylinder (31).

3. A grinding machine according to claim 2, characterized in that, The drive assembly includes a drive motor (331), a drive wheel (332), and a driven wheel (333). The drive motor (331) is fixedly connected to the mounting box (6), the drive wheel (332) is located inside the mounting box (6) and connected to the output end of the drive motor (331), and the driven wheel (333) is located inside the mounting box (6) and fixedly connected to the drive cylinder (31). The drive wheel (332) and the driven wheel (333) mesh with each other.

4. A grinding machine according to claim 2, characterized in that, The abrasive mechanism includes an annular abrasive seat (21) and an abrasive roller (22); the annular abrasive seat (21) is fixedly installed inside the processing cylinder (1), the abrasive roller (22) is rotatably installed inside the annular abrasive seat (21), and the drive shaft (32) is fixedly connected to the abrasive roller (22).

5. A grinding machine according to claim 2, characterized in that, The adjustment mechanism includes an adjustment box (41), a partition plate (42), an adjustment cylinder (43), a lifting rod (45), and an adjustment assembly. The adjustment box (41) is fixedly connected to the mounting box (6), the partition plate (42) is fixedly installed inside the adjustment box (41), the drive shaft (32) passes through the mounting box (6) and the adjustment box (41) and extends into the adjustment box (41), the adjustment cylinder (43) is rotatably installed inside the adjustment box (41) and rotatably connected to the partition plate (42), the adjustment assembly is installed inside the adjustment cylinder (43), one end of the adjustment assembly is connected to the adjustment cylinder (43), the other end of the adjustment assembly passes through the adjustment box (41) and extends to the outside of the adjustment box (41), one end of the lifting rod (45) is installed inside the adjustment cylinder (43), the other end of the lifting rod (45) passes through the partition plate (42) and is slidably connected to the partition plate (42), and the lifting rod (45) is rotatably connected to the drive shaft (32).

6. A grinding machine according to claim 5, characterized in that, The adjustment assembly includes an adjustment worm gear (441) and an adjustment worm (442); the adjustment worm gear (441) is rotatably disposed in the adjustment box (41) and fixedly connected to the adjustment cylinder (43); one end of the adjustment worm (442) is rotatably disposed in the adjustment box (41) and meshes with the adjustment worm gear (441); the other end of the adjustment worm (442) passes through the adjustment cylinder (43) and extends to the outside of the adjustment cylinder (43).

Citation Information

Patent Citations

  • Grinding machine for latex paint production

    CN214599386U