A rare earth multi-element alloy particle screening device
Patent Information
- Application Number
- CN202522078711.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-26
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-09-26
AI Technical Summary
[0003]传统的稀土多元合金碎粒筛选技术多采用人工筛选或简单机械振动筛选的方式,人工筛选不仅劳动强度大、效率低下,而且筛选精度受人为因素影响较大,难以保证碎粒粒径的一致性;简单机械振动筛选的设备则普遍存在结构设计不合理、振动参数不可控等问题,导致筛选过程中易出现颗粒堵塞筛网、分选不彻底等情况,严重影响了后续工艺的正常进行,同时也造成了原料的浪费和生产成本的增加,为此我们提出了一种稀土多元合金碎粒筛选装置
[0015]This rare earth multi-element alloy particle screening device features a crushing and screening base secured to a second support plate by four symmetrical support columns, which in turn secure the first support plate to four symmetrical support columns. This multi-layered support structure ensures overall stability and effectively reduces shaking during operation. The crushing shaft inside the crushing cylinder is equipped with crushing spiral blades, which rotate at high speed under the drive of a first motor. This shears and compresses the raw material, efficiently crushing it into fine particles. Multiple annularly distributed discharge ports at the bottom of the crushing cylinder ensure timely discharge of particles, preventing accumulation and maintaining crushing efficiency. The screening rotation mechanism consists of a transmission linkage, a reciprocating transmission shaft, a synchronous belt, and a second motor, which drives the screen fixing frame along... The guide groove of the first fixed plate slides back and forth, causing the screening screen to vibrate and improve the screening accuracy, ensuring that the particles that meet the particle size requirements pass through the screen smoothly, while the unqualified particles remain on the screen surface; the bottom end of the feeding trough on the inner side of the second support plate is inclined, which can guide the particles to slide smoothly onto the screening screen; the guide strips at the front and rear ends of the screen fixing frame slide in cooperation with the guide groove of the first fixed plate to ensure the stability of the screening process; the two-way guide plates are inclined downward at both ends, which can guide qualified particles to the collection boxes at both ends of the crushing and screening base to achieve orderly collection; in addition, the device realizes the automated processing from raw material crushing to grading and screening, reducing manual intervention and saving labor costs, while the precise connection of each link improves the overall work efficiency.
Smart Images

Figure CN224724197U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of rare earth multi-element alloy technology, specifically a rare earth multi-element alloy particle screening device. Background Technology
[0002] Rare earth multi-element alloys are functional alloys made by fusing various rare earth elements with other metallic elements in a specific ratio. Due to their excellent magnetic, electrical, and thermal properties, they are widely used in high-tech fields such as new energy, aerospace, and electronic information. In the production and application of rare earth multi-element alloys, they often need to be processed into fragments of a specific particle size to meet the requirements of subsequent smelting, forming and other processes. Therefore, the precise screening of rare earth multi-element alloy fragments is a key link to ensure product quality and production efficiency.
[0003] Traditional rare earth multi-element alloy particle screening technologies mostly employ manual screening or simple mechanical vibration screening. Manual screening is not only labor-intensive and inefficient, but its accuracy is also greatly affected by human factors, making it difficult to guarantee the consistency of particle size. Simple mechanical vibration screening equipment generally suffers from unreasonable structural design and uncontrollable vibration parameters, leading to problems such as particle clogging of the screen and incomplete sorting during the screening process. This seriously affects the normal operation of subsequent processes, and also causes waste of raw materials and increased production costs. Therefore, we propose a rare earth multi-element alloy particle screening device. Utility Model Content
[0004] To address the shortcomings of existing technologies, this invention provides a rare earth multi-element alloy particle screening device, which solves the aforementioned problems.
[0005] To achieve the above-mentioned objectives, this utility model provides the following technical solution: a rare earth multi-element alloy particle screening device, comprising:
[0006] The system comprises a crushing cylinder, a screen, and a crushing and screening base. The top of the crushing and screening base is fixed to a second support plate via four symmetrical support columns. A screen fixing frame is provided between the second support plate and the crushing and screening base, and a screen is snapped into the inner side of the screen fixing frame. The top of the second support plate is fixed to a first support plate via four symmetrical support columns. A crushing cylinder is located inside the first support plate, and a crushing shaft is installed inside the crushing cylinder. Crushing spiral blades are provided on the crushing shaft. A first motor is installed at the top of the crushing cylinder, and the output shaft of the first motor passes through the crushing cylinder and connects to the top of the crushing shaft. Feed hoppers are located on both sides of the first motor.
[0007] The screening rotation mechanism is set on the back of the crushing and screening base. The screening rotation mechanism consists of a transmission connecting rod, a reciprocating transmission shaft, a synchronous belt, and a second motor. The top front and rear ends of the crushing and screening base are provided with first fixing plates. A screen fixing frame is slidably installed between the two first fixing plates. The screen fixing frame cooperates with the screening rotation mechanism to repeatedly drive the sliding of the screen fixing frame.
[0008] Preferably, a bidirectional guide plate is provided on the top inner side of the crushing and screening base. The bidirectional guide plate is located between two first fixed plates and is positioned below the screen fixing frame. Collection boxes are provided at both ends of the crushing and screening base, and the collection boxes correspond to the bidirectional guide plate.
[0009] Preferably, the crushing and screening base has vertically distributed support blocks on the inner side of its top end, and a bidirectional guide plate is fixed to the top of the support block, with both ends of the bidirectional guide plate inclined downwards.
[0010] Preferably, the screen fixing frame is provided with guide strips at the front and rear ends, and guide grooves are provided on both sides of the top of the first fixing plate. The guide grooves and guide strips are slidably engaged. The back of the crushing and screening base is provided with a second fixing plate, wherein the guide strips on the back of the screen fixing frame extend into the interior of the second fixing plate.
[0011] Preferably, a second motor is installed at the bottom of the inner part of the second fixed plate, and a reciprocating transmission shaft is rotatably installed at the front end of the second fixed plate. The reciprocating transmission shaft is connected to the output shaft of the second motor via a synchronous belt drive. One end of the reciprocating transmission shaft is rotatably connected to a transmission link. A hinge is provided on the guide strip on the back of the screen fixing frame, and the other end of the transmission link is hinged to the hinge.
[0012] Preferably, the inner side of the second support plate is provided with a rectangular feeding trough, wherein the bottom of the inner side of the feeding trough is inclined, and the bottom of the feeding trough is located above the screening screen.
[0013] Preferably, the crushing cylinder is fixed inside the first support plate, wherein the bottom of the crushing cylinder has a plurality of annularly distributed discharge ports, which are located above the feeding trough.
[0014] Compared with the prior art, this utility model provides a rare earth multi-element alloy particle screening device, which has the following beneficial effects:
[0015] This rare earth multi-element alloy particle screening device features a crushing and screening base secured to a second support plate by four symmetrical support columns, which in turn secure the first support plate to four symmetrical support columns. This multi-layered support structure ensures overall stability and effectively reduces shaking during operation. The crushing shaft inside the crushing cylinder is equipped with crushing spiral blades, which rotate at high speed under the drive of a first motor. This shears and compresses the raw material, efficiently crushing it into fine particles. Multiple annularly distributed discharge ports at the bottom of the crushing cylinder ensure timely discharge of particles, preventing accumulation and maintaining crushing efficiency. The screening rotation mechanism consists of a transmission linkage, a reciprocating transmission shaft, a synchronous belt, and a second motor, which drives the screen fixing frame along... The guide groove of the first fixed plate slides back and forth, causing the screening screen to vibrate and improve the screening accuracy, ensuring that the particles that meet the particle size requirements pass through the screen smoothly, while the unqualified particles remain on the screen surface; the bottom end of the feeding trough on the inner side of the second support plate is inclined, which can guide the particles to slide smoothly onto the screening screen; the guide strips at the front and rear ends of the screen fixing frame slide in cooperation with the guide groove of the first fixed plate to ensure the stability of the screening process; the two-way guide plates are inclined downward at both ends, which can guide qualified particles to the collection boxes at both ends of the crushing and screening base to achieve orderly collection; in addition, the device realizes the automated processing from raw material crushing to grading and screening, reducing manual intervention and saving labor costs, while the precise connection of each link improves the overall work efficiency. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of this utility model;
[0017] Figure 2 This is a schematic diagram of the structure of this utility model;
[0018] Figure 3 This is a cross-sectional view of the structure of this utility model;
[0019] Figure 4 This is a schematic diagram of the screening rotation mechanism of this utility model.
[0020] In the diagram: 1. Crushing cylinder; 2. Feed hopper; 3. First motor; 4. Crushing shaft; 5. Crushing spiral blade; 6. First support plate; 7. Second support plate; 8. Screen fixing frame; 9. Screening screen; 10. Guide bar; 11. Transmission connecting rod; 12. Repeating transmission shaft; 13. Synchronous belt; 14. Second motor; 15. Bidirectional guide plate; 16. Crushing and screening base; 17. Collection box; 18. Feeding trough; 19. First fixing plate; 20. Second fixing plate. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figure 1-4 A rare earth multi-element alloy particle screening device, comprising:
[0023] The system comprises a crushing cylinder 1, a screen 9, and a crushing and screening base 16. The top of the crushing and screening base 16 is fixed with a second support plate 7 by four axially symmetrical support columns. A screen fixing frame 8 is provided between the second support plate 7 and the crushing and screening base 16. The screen 9 is snapped into the inner side of the screen fixing frame 8. The top of the second support plate 7 is fixed with a first support plate 6 by four axially symmetrical support columns. The crushing cylinder 1 is provided inside the first support plate 6. A crushing shaft 4 is provided inside the crushing cylinder 1. Crushing spiral blades 5 are provided on the crushing shaft 4. A first motor 3 is installed at the top of the crushing cylinder 1. The output shaft of the first motor 3 passes through the crushing cylinder 1 and connects to the top of the crushing shaft 4. Feed hoppers 2 are provided on both sides of the first motor 3.
[0024] The screening rotation mechanism is set on the back of the crushing and screening base 16. The screening rotation mechanism consists of a transmission connecting rod 11, a reciprocating transmission shaft 12, a synchronous belt 13, and a second motor 14. The front and rear ends of the top of the crushing and screening base 16 are provided with first fixing plates 19. A screen fixing frame 8 is slidably installed between the two first fixing plates 19. The screen fixing frame 8 cooperates with the screening rotation mechanism to repeatedly drive the sliding of the screen fixing frame 8.
[0025] Furthermore, a bidirectional guide plate 15 is provided on the top inner side of the crushing and screening base 16. The bidirectional guide plate 15 is located between the two first fixed plates 19 and is positioned below the screen fixing frame 8. Collection boxes 17 are provided at both ends of the crushing and screening base 16, corresponding to the bidirectional guide plate 15, forming the collection path for qualified particles after screening. The bidirectional guide plate 15, located below the screen fixing frame 8, can receive qualified particles that have passed through the screen 9, while the collection box 17, corresponding to the bidirectional guide plate 15, can collect the guided particles, achieving orderly collection of qualified particles, preventing particle scattering, and improving collection efficiency.
[0026] Furthermore, the crushing and screening base 16 has vertically distributed support blocks on its inner top. A bidirectional guide plate 15 is fixed to the top of the support block. The two ends of the bidirectional guide plate 15 are inclined downwards to ensure the stable installation and flow guiding function of the bidirectional guide plate 15. The vertical support block fixes the bidirectional guide plate 15 to make its position stable. The downward inclined distribution design at both ends guides the particles to flow to both ends, ensuring that qualified particles can flow smoothly to the collection box 17 and improving the reliability of flow guiding.
[0027] Furthermore, the screen fixing frame 8 is provided with guide strips 10 at the front and rear ends, and guide grooves are provided on both sides of the top of the first fixing plate 19. The guide grooves slide in cooperation with the guide strips 10. The back of the crushing and screening base 16 is provided with a second fixing plate 20. The guide strips 10 on the back of the screen fixing frame 8 extend into the interior of the second fixing plate 20 to provide guidance and limit for the sliding of the screen fixing frame 8. The extended design of the second fixing plate 20 and the guide strips 10 on the back of the crushing and screening base 16 further enhances the stability of the screen fixing frame 8 when sliding, ensuring that the screen fixing frame 8 does not deviate during the reciprocating sliding process, and ensuring that the screening work is carried out stably.
[0028] Furthermore, a second motor 14 is installed at the bottom of the second fixed plate 20. A reciprocating transmission shaft 12 is rotatably installed at the front end of the second fixed plate 20. The reciprocating transmission shaft 12 is connected to the output shaft of the second motor 14 via a synchronous belt 13. One end of the reciprocating transmission shaft 12 is rotatably connected to a transmission link 11. A hinge is provided on the guide strip 10 on the back of the screen fixing frame 8. The other end of the transmission link 11 is hinged to the hinge, thus constructing a power transmission and motion conversion system for the screening rotation mechanism. The second motor 14 drives the reciprocating transmission shaft 12 to rotate via the synchronous belt 13, and then converts the rotational motion into the reciprocating sliding of the screen fixing frame 8 via the transmission link 11, providing power for the vibration screening of the screen 9 and achieving efficient screening of particles.
[0029] Furthermore, a rectangular feeding trough 18 is provided on the inner side of the second support plate 7. The bottom of the inner side of the feeding trough 18 is inclined, and the bottom of the feeding trough 18 is located above the screening screen 9. It receives the particles discharged from the crushing cylinder 1 and guides them to the screening screen 9. The inclined design of the bottom of the inner side of the feeding trough 18 is to guide the particles to slide by gravity. The effect is to ensure that the particles can be smoothly transferred from the crushing stage to the screening stage, avoid particle accumulation, and ensure smooth material transmission.
[0030] Furthermore, the crushing cylinder 1 is fixed inside the first support plate 6. The bottom of the crushing cylinder 1 has multiple annularly distributed discharge ports, which are located above the feeding trough 18 to ensure the installation stability of the crushing cylinder 1. The multiple annularly distributed discharge ports at the bottom of the crushing cylinder 1 are located above the feeding trough 18, so that the crushed particles can fall accurately into the feeding trough 18, and the crushed particles can be accurately transported.
[0031] Structural Description:
[0032] Crushing cylinder 1: Fixed inside the first support plate 6, with a crushing shaft 4 inside and an annular discharge port at the bottom, it is a key component for raw material crushing and particle discharge.
[0033] Feed hopper 2: Located on both sides of the first motor 3, it is used to introduce rare earth multi-alloy raw materials, provide materials to be processed for the crushing cylinder 1, and ensure smooth feeding;
[0034] First motor 3: Installed at the top of crushing cylinder 1, with output shaft connected to crushing shaft 4, providing power to crushing shaft 4 and crushing spiral blades 5, driving raw material crushing;
[0035] Crushing shaft 4: Located inside the crushing cylinder 1, with crushing spiral blades 5 on it, it rotates under the drive of the first motor 3, and works with the spiral blades to crush the raw materials;
[0036] Crushing spiral blade 5: mounted on crushing shaft 4, it rotates at high speed with the shaft, and crushes the raw material into fine particles through shearing and extrusion.
[0037] First support plate 6: It is fixed to the top of the second support plate 7 by four support columns, and the crushing cylinder 1 is fixed inside to provide stable support for the crushing component;
[0038] Second support plate 7: It is fixed to the top of the crushing and screening base 16 by four support columns. It has a feeding trough 18 on the inside, which connects the upper and lower structures and transmits particles.
[0039] Screen fixing frame 8: Located between the second support plate 7 and the base, with the screen 9 snapped into the inner side, and guide strips 10 at the front and rear to drive the screen to slide and screen.
[0040] Screening mesh 9: It is snapped into the inner side of the screen fixing frame 8 and slides back and forth with the frame to screen particles through the mesh and separate qualified and unqualified fragments;
[0041] Guide bar 10: Located at the front and rear ends of the screen fixing frame 8, it cooperates with the guide groove of the first fixing plate 19 to ensure that the fixing frame does not deviate when it slides;
[0042] Transmission link 11: One end is connected to the reciprocating transmission shaft 12, and the other end is hinged to the hinge lug of the screen fixing frame 8, which converts the rotational motion into reciprocating sliding.
[0043] Repeating drive shaft 12: Rotatably mounted at the front end of the second fixed plate 20, connected to the timing belt 13 and the transmission link 11, transmitting power and changing the form of motion;
[0044] Synchronous belt 13: connects the output shaft of the second motor 14 and the reciprocating transmission shaft 12 to realize power transmission and ensure that the two operate synchronously;
[0045] The second motor 14 is installed at the bottom of the second fixed plate 20 and is the power source of the screening rotation mechanism, driving the screen fixing frame 8 to slide.
[0046] Bidirectional guide plate 15: Located below the screen fixing frame 8, fixed by the support block, inclined at both ends, guiding qualified particles to the collection box 17;
[0047] Crushing and screening base 16: The basic component of the device, supporting the upper structure, with a first fixing plate 19 at the top and collection boxes 17 at both ends;
[0048] Collection box 17: Located at both ends of the crushing and screening base 16, corresponding to the bidirectional guide plate 15, used to collect qualified particles after being guided;
[0049] Feeding trough 18: Inside the second support plate 7, the bottom end is inclined to receive the particles discharged from the crushing cylinder 1 and guide them to the screening screen 9;
[0050] First fixing plate 19: Located at the front and rear ends of the top of the crushing and screening base 16, it has a guide groove that cooperates with the guide strip 10 and limits the screen fixing frame 8;
[0051] Second fixed plate 20: On the back of the crushing and screening base 16, a second motor 14 is installed to provide installation and support for the screening rotation mechanism.
[0052] Working principle: After the device is started, the rare earth multi-element alloy raw material to be processed enters from the feed hoppers 2 on both sides of the top of the crushing cylinder 1. The first motor 3 drives the crushing shaft 4 to rotate at high speed. The crushing spiral blades 5 on the shaft shear and squeeze the raw material, breaking it into fine particles. The crushed particles are discharged through the annularly distributed discharge ports at the bottom of the crushing cylinder 1 and fall into the feeding trough 18 on the inner side of the second support plate 7 directly below. Since the bottom of the feeding trough 18 is inclined, the particles will slide out along the inclined surface and finally fall onto the screening screen 9 on the inner side of the screen fixing frame 8. The screening process is driven by the screening rotation mechanism. The second motor 14 is installed at the bottom of the second fixing plate 20 on the back of the crushing and screening base 16. Its output shaft drives the reciprocating transmission shaft 12 at the front end to rotate through the synchronous belt 13. The transmission connecting rod 11 connected to one end of the reciprocating transmission shaft 12 will then make an eccentric movement. The other end of the connecting rod is hinged to the hinge on the guide strip 10 on the back of the screen fixing frame 8, thereby pulling the screen fixing frame 8 to slide back and forth along the guide groove at the top of the first fixing plate 19. During operation, the screening screen 9 moves synchronously with the fixed frame, vibrating and screening the particles falling on the screen surface. Particles that meet the particle size requirements pass through the screen mesh, while those that do not meet the requirements remain on the screen surface. The screened particles are collected through different paths. Qualified particles that pass through the screening screen 9 fall into the bidirectional guide plate 15 below. The guide plate 15 is fixed by the vertical support block on the inner side of the top of the crushing and screening base 16, and its two ends are inclined downwards. The particles will flow along the inclined direction to the collection boxes 17 at both ends of the base. Qualified particles left on the screening screen 9 can be manually cleaned after the device is stopped. The entire device forms a stable spatial structure through multiple support plates and support columns. The crushing cylinder 1 is fixed inside the first support plate 6 by four support columns. The first support plate 6 is connected to the second support plate 7 through support column 1. The screen fixing frame 8 is limited between the second support plate 7 and the first fixing plate 19 between the crushing and screening base 16, ensuring that the material transmission path of each link is accurate and error-free, realizing automated processing from raw material crushing to grading and screening.
[0053] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A rare earth multi-element alloy particle screening device, characterized in that, include: The crushing cylinder (1), the screen (9) and the crushing and screening base (16) are provided. The top of the crushing and screening base (16) is fixed with a second support plate (7) by four axially symmetrical support columns. A screen fixing frame (8) is provided between the second support plate (7) and the crushing and screening base (16). The screen (9) is snapped into the inner side of the screen fixing frame (8). The top of the second support plate (7) is fixed with a first support plate (6) by four axially symmetrical support columns. The crushing cylinder (1) is provided inside the first support plate (6). A crushing shaft (4) is provided inside the crushing cylinder (1). A crushing spiral blade (5) is provided on the crushing shaft (4). A first motor (3) is installed at the top of the crushing cylinder (1). The output shaft of the first motor (3) passes through the crushing cylinder (1) and connects to the top of the crushing shaft (4). Feed hoppers (2) are provided on both sides of the first motor (3). The screening rotation mechanism is set on the back of the crushing and screening base (16). The screening rotation mechanism consists of a transmission connecting rod (11), a repetitive transmission shaft (12), a synchronous belt (13), and a second motor (14). The front and rear ends of the top of the crushing and screening base (16) are provided with first fixing plates (19). A screen fixing frame (8) is slidably installed between the two first fixing plates (19). The screen fixing frame (8) cooperates with the screening rotation mechanism to repeatedly drive the sliding of the screen fixing frame (8).
2. The apparatus of claim 1, wherein: The crushing and screening base (16) has a bidirectional guide plate (15) on its top inner side. The bidirectional guide plate (15) is located between two first fixed plates (19) and is located below the screen fixing frame (8). The crushing and screening base (16) has collection boxes (17) at both ends, which correspond to the bidirectional guide plate (15).
3. The apparatus of claim 1 wherein: The crushing and screening base (16) has vertically distributed support blocks on the inner side of its top end. The top end of the support blocks is fixed with a bidirectional guide plate (15), and the two ends of the bidirectional guide plate (15) are inclined downwards.
4. The apparatus of claim 1 wherein, The screen fixing frame (8) is provided with guide strips (10) at the front and rear ends. The top two sides of the first fixing plate (19) are provided with guide grooves, which are slidably engaged with the guide strips (10). The back of the crushing and screening base (16) is provided with a second fixing plate (20), wherein the guide strips (10) on the back of the screen fixing frame (8) extend into the interior of the second fixing plate (20).
5. A device for sizing rare earth multi-element alloy chips as defined in claim 4, wherein The second fixed plate (20) is equipped with a second motor (14) at its inner bottom end. The front end of the second fixed plate (20) is rotatably equipped with a reciprocating transmission shaft (12). The reciprocating transmission shaft (12) is connected to the output shaft of the second motor (14) via a synchronous belt (13). One end of the reciprocating transmission shaft (12) is rotatably connected to a transmission link (11). The guide strip (10) on the back of the screen fixing frame (8) is provided with a hinge. The other end of the transmission link (11) is hinged to the hinge.
6. The apparatus of claim 1 wherein, The inner side of the second support plate (7) is provided with a rectangular feeding trough (18), wherein the bottom of the inner side of the feeding trough (18) is inclined, and the bottom of the feeding trough (18) is located above the screening screen (9).
7. The apparatus of claim 1 wherein, The crushing cylinder (1) is fixed inside the first support plate (6), and the bottom of the crushing cylinder (1) is provided with a plurality of annularly distributed discharge ports, which are located above the feeding trough (18).