Permanent magnet iron separator with explosion-proof function

Abstract

The utility model discloses a permanent magnet de -ironing device with anti -explosion function, including mounting frame, the inside top of fixed frame is equipped with permanent magnet de -ironing board, and the inner wall bottom of fixed frame is equipped with the protection mechanism that prevents explosion to permanent magnet de -ironing board, and the protection mechanism includes the first trapezoid sliding slot of setting in the inner wall both sides bottom of fixed frame, and the inside sliding of two first trapezoid sliding slots is equipped with the first trapezoidal sliding block, and the bottom of two first trapezoidal sliding blocks is fixed with the top of same protection cover, and one end of protection cover is rotatably connected with the access door, and the side of protection cover is fixed with two fixed blocks, and the one end of fixed block is rotatably connected with the limit stop through the torsional spring close to access door, and one end of access door is fixed with two stop blocks. The utility model has realized the effect of quick installation and disassembly to protection cover, has reduced the time of shutdown, has improved the operation efficiency of production line, and simple operation has facilitated the maintenance to equipment, and the practicality is high.

Description

Technical Field

[0001] This utility model relates to the field of permanent magnet separator technology, and in particular to a permanent magnet separator with explosion-proof function. Background Technology

[0002] Permanent magnet separators utilize the property of magnets to attract ferrous materials, achieving iron removal within an effective range. Internally, they employ a composite magnetic system composed of neodymium iron boron (NdFeB) and other special permanent magnets with high coercivity and remanence. They offer advantages such as maintenance-free operation, strong magnetic force, long lifespan, simple installation, convenient use, and reliable operation. Suitable for removing iron from non-magnetic materials on belt conveyors, vibrating conveyors, electromagnetic vibrating feeders, plate separators, and discharge chutes. They can remove ferromagnetic substances weighing from 0.1 to 35 kg, and the internal permanent magnet system has a service life of over 10 years.

[0003] In traditional explosion-proof designs for permanent magnet separators, fixed protective covers are typically used. However, this fixed installation method often makes replacement particularly cumbersome. Each time the protective cover needs to be replaced, the disassembly process is both time-consuming and labor-intensive, leading to extended equipment downtime and impacting overall production efficiency. Therefore, there is an urgent need for a permanent magnet separator with explosion-proof capabilities to solve these problems. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a permanent magnet separator with explosion-proof function.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A permanent magnet separator with explosion-proof function includes a mounting frame. The mounting frame contains a conveying mechanism for transporting magnetic materials. A fixed frame is fixed to the top of the mounting frame. A permanent magnet separator plate is located inside the top of the fixed frame. An explosion-proof protective mechanism for the permanent magnet separator plate is located on the bottom of the inner wall of the fixed frame. The protective mechanism includes first trapezoidal grooves on both sides of the bottom of the inner wall of the fixed frame. First trapezoidal sliders slide inside the two first trapezoidal grooves. The bottom of the two first trapezoidal sliders is fixed to the top of the same protective cover. One end of the protective cover is rotatably connected to a maintenance door. Two fixing blocks are fixed to the side of the protective cover. The end of each fixing block near the maintenance door is rotatably connected to a limit plate via a torsion spring. One end of the maintenance door is fixed with two stops, which respectively cooperate with the limit plate. The maintenance door and the protective cover can protect the permanent magnet separator plate from explosion and provide protection to the surrounding area. The protective cover can be quickly disassembled via the first trapezoidal sliders, and the permanent magnet separator plate can be easily maintained through the maintenance door.

[0007] Preferably, a rotating plate is rotatably connected to both sides of one end of the fixing frame, and a threaded hole is opened at one end of each of the two first trapezoidal sliders, and a matching screw is provided inside the threaded hole, and holes for the screw to pass through are opened at both ends of the bottom of the rotating plate.

[0008] Preferably, non-magnetic isolation plates are fixed to the bottom of both sides of the inner wall of the protective cover.

[0009] Preferably, the bottom of the protective cover is provided with second trapezoidal grooves on both sides, and second trapezoidal sliders are slidably arranged inside the two second trapezoidal grooves. The bottom of the two second trapezoidal sliders is fixed with the same magnetic object collection box. One end of the magnetic object collection box is fixed with a handle. The magnetic object collection box can collect some magnetic items.

[0010] Preferably, electric telescopic rods are installed on both sides of the top of the fixing frame, and the output shafts of the two electric telescopic rods pass through the top of the fixing frame and are fixed to the top two ends of the permanent magnet iron removal plate.

[0011] Preferably, the conveying mechanism includes rotating rods rotatably connected to both ends of the inner wall of the mounting frame, and the outer walls of the two rotating rods are provided with matching conveyor belts.

[0012] Preferably, a motor is mounted on one side of the mounting bracket, and the output shaft of the motor is fixedly connected to one end of one of the rotating rods.

[0013] The beneficial effects of this utility model are as follows:

[0014] 1. Due to the adoption of the protective mechanism, the limit plate is rotated away from the stop block, and then the screw is rotated away from the threaded hole. At this time, the protective cover can be directly pulled out and disassembled, thus achieving the effect of quick installation and disassembly of the protective cover, reducing downtime, improving the operating efficiency of the production line, and making the operation simple, convenient for equipment maintenance, and highly practical. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of a permanent magnet iron separator with explosion-proof function proposed in this utility model.

[0016] Figure 2 This utility model proposes a permanent magnet separator with explosion-proof function. Figure 1 Enlarged structural diagram at point A in the middle;

[0017] Figure 3 This is a partial structural diagram of the permanent magnet separator plate of a permanent magnet separator with explosion-proof function proposed in this utility model.

[0018] Figure 4 This is a partial cross-sectional structural diagram of the protective cover of a permanent magnet iron separator with explosion-proof function proposed in this utility model;

[0019] Figure 5 This is a partial structural diagram of the magnetic material collection box of a permanent magnet separator with explosion-proof function proposed in this utility model.

[0020] In the diagram: 1. Mounting frame; 2. Conveyor belt; 201. Rotating rod; 202. Motor; 3. Fixing frame; 301. Electric telescopic rod; 303. Permanent magnet iron removal plate; 304. Rotating plate; 305. Screw; 306. First trapezoidal slide groove; 4. Inspection door; 401. Protective cover; 402. Fixing block; 403. Limiting plate; 404. Stop block; 405. First trapezoidal slider; 406. Threaded hole; 407. Non-magnetic isolation plate; 408. Second trapezoidal slide groove; 5. Magnetic collection box; 501. Second trapezoidal slider; 502. Handle. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0022] Reference Figure 1-5 A permanent magnet separator with explosion-proof function includes a mounting frame 1, a conveying mechanism for conveying magnetic materials is provided inside the mounting frame 1, a fixing frame 3 is fixed on the top of the mounting frame 1, a permanent magnet separator plate 303 is provided inside the top of the fixing frame 3, and a protective mechanism for explosion-proofing the permanent magnet separator plate 303 is provided on the bottom of the inner wall of the fixing frame 3.

[0023] The protective mechanism includes first trapezoidal grooves 306 on the bottom of both sides of the inner wall of the fixed frame 3. First trapezoidal sliders 405 are slidably arranged inside the two first trapezoidal grooves 306. The top of the same protective cover 401 is fixed to the bottom of the two first trapezoidal sliders 405. One end of the protective cover 401 is rotatably connected to an inspection door 4. Two fixing blocks 402 are fixed to the side of the protective cover 401. The end of the fixing block 402 near the inspection door 4 is rotatably connected to a limit plate 403 through a torsion spring. Two stops 404 are fixed to one end of the inspection door 4, and the two stops 404 cooperate with the limit plate 403 respectively. The inspection door 4 and the protective cover 401 can prevent the permanent magnet iron removal plate 303 from exploding and protect the surrounding area. The protective cover 401 can be quickly disassembled through the first trapezoidal sliders 405, and the permanent magnet iron removal plate 303 can be easily inspected through the inspection door 4.

[0024] In this utility model, a rotating plate 304 is rotatably connected to both sides of one end of the fixing frame 3, and a threaded hole 406 is opened at one end of each of the two first trapezoidal sliders 405. The threaded hole 406 is provided with a suitable screw 305 inside, and holes for the screw 305 to pass through are opened at both ends of the bottom of the rotating plate 304.

[0025] In this utility model, non-magnetic isolation plates 407 are fixed to the bottom of both sides of the inner wall of the protective cover 401.

[0026] In this utility model, the bottom sides of the protective cover 401 are provided with second trapezoidal grooves 408, and the interior of the two second trapezoidal grooves 408 is provided with second trapezoidal sliders 501. The bottom of the two second trapezoidal sliders 501 is fixed with the same magnetic object collection box 5. One end of the magnetic object collection box 5 is fixed with a handle 502. The magnetic object collection box 5 can collect some magnetic items.

[0027] In this utility model, electric telescopic rods 301 are installed on both sides of the top of the fixed frame 3, and the output shafts of the two electric telescopic rods 301 pass through the top of the fixed frame 3 and are fixed to the top two ends of the permanent magnet iron removal plate 303.

[0028] In this utility model, the conveying mechanism includes rotating rods 201 that are rotatably connected to both ends of the inner wall of the mounting frame 1, and the outer walls of the two rotating rods 201 are provided with matching conveyor belts 2.

[0029] In this utility model, a motor 202 is installed on one side of the mounting bracket 1, and the output shaft of the motor 202 is fixedly connected to one end of one of the rotating rods 201.

[0030] Working principle: In use, firstly, remove the magnetic material collection box 5 from the bottom of the protective cover 401 using the handle 502. Then, drive the motor 202 to rotate the rotating rod 201, which in turn drives the conveyor belt 2 to rotate and transport the material. Then, use the two electric telescopic rods 301 to move the permanent magnet iron removal plate 303 down and close to the top of the non-magnetic isolation plate 407. The permanent magnet iron removal plate 303 then removes iron from the material, adsorbing magnetic items in the material to the bottom of the non-magnetic isolation plate 407. When a certain amount has been collected, align the second trapezoidal slider 501 with the inside of the second trapezoidal groove 408 and insert it. Move the magnetic material collection box 5 below the non-magnetic isolation plate 407. Then, drive the electric telescopic rods 301 to move the permanent magnet iron removal plate 303 to the top of the fixed frame 3 and away from it. With the non-magnetic isolation plate 407 in place, the distance between the permanent magnet iron removal plate 303 and the non-magnetic isolation plate 407 increases, reducing the magnetic attraction of the permanent magnet iron removal plate 303 to magnetic items. The magnetic items then fall into the magnetic collection box 5 under their own weight for collection. At this time, the inspection door 4 and the protective cover 401 provide explosion-proof protection for the permanent magnet iron removal plate 303. Rotating the limit plate 403 away from the stop block 404 allows the inspection door 4 to be opened, facilitating the inspection of the permanent magnet iron removal plate 303. When the entire protective cover 401 needs to be replaced, rotating the screw 305 away from the threaded hole 406 and opening the inspection door 4 allows the entire protective cover 401 to be pulled out and moved away from the fixing frame 3, enabling replacement or repair of the protective cover 401. This achieves rapid disassembly of the protective cover 401, reducing downtime and improving work efficiency.

[0031] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A permanent magnet iron separator with explosion-proof function, comprising a mounting frame (1), characterized in that, The mounting frame (1) is provided with a conveying mechanism for conveying magnetic objects. A fixed frame (3) is fixed on the top of the mounting frame (1). A permanent magnet iron removal plate (303) is provided on the top of the inside of the fixed frame (3). A protective mechanism for explosion protection of the permanent magnet iron removal plate (303) is provided on the bottom of the inner wall of the fixed frame (3). The protective mechanism includes first trapezoidal grooves (306) on the bottom of both sides of the inner wall of the fixed frame (3). First trapezoidal sliders (405) are slidably arranged inside the two first trapezoidal grooves (306). The bottom of the two first trapezoidal sliders (405) is fixed to the top of the same protective cover (401). One end of the protective cover (401) is rotatably connected to an inspection door (4). Two fixing blocks (402) are fixed on the side of the protective cover (401). The end of the fixing block (402) near the inspection door (4) is rotatably connected to a limit plate (403) through a torsion spring. Two stops (404) are fixed on one end of the inspection door (4), and the two stops (404) cooperate with the limit plate (403) respectively.

2. The permanent magnet iron separator having an explosion-proof function according to claim 1, characterized in that, The fixed frame (3) has rotating plates (304) rotatably connected to both sides of one end. One end of each of the two first trapezoidal sliders (405) is provided with a threaded hole (406), and the threaded hole (406) is provided with a suitable screw (305). The bottom ends of the rotating plate (304) are provided with holes for the screw (305) to pass through.

3. The permanent magnet iron separator having an explosion-proof function according to claim 1, characterized in that, Non-magnetic isolation plates (407) are fixed to the bottom of both sides of the inner wall of the protective cover (401).

4. The permanent magnet iron separator having an explosion-proof function according to claim 1, characterized in that, The protective cover (401) has a second trapezoidal groove (408) on both sides of its bottom. A second trapezoidal slider (501) is slidably arranged inside the two second trapezoidal grooves (408). The bottom of the two second trapezoidal sliders (501) is fixed with the same magnetic collection box (5). A handle (502) is fixed at one end of the magnetic collection box (5).

5. The permanent magnet iron separator having an explosion-proof function according to claim 1, characterized in that, Electric telescopic rods (301) are installed on both sides of the top of the fixed frame (3). The output shafts of the two electric telescopic rods (301) pass through the top of the fixed frame (3) and are fixed to the top two ends of the permanent magnet iron removal plate (303).

6. The permanent magnet iron separator having an explosion-proof function according to claim 1, wherein The conveying mechanism includes rotating rods (201) rotatably connected to both ends of the inner wall of the mounting frame (1), and the outer walls of the two rotating rods (201) are provided with matching conveyor belts (2).

7. The permanent magnet iron separator having an explosion-proof function according to claim 6, characterized in that, A motor (202) is mounted on one side of the mounting bracket (1), and the output shaft of the motor (202) is fixedly connected to one end of one of the rotating rods (201).

Images