Anti-accumulation beneficiation device for phosphate ore beneficiation
Patent Information
- Application Number
- CN202521921712.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-08
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-09-08
AI Technical Summary
[0004]为解决上述技术问题,提供一种磷矿选矿用防堆积的选矿装置,本技术方案解决了上述背景技术中提出的目前的选矿装置在使用时,矿浆受重力作用容易在浮选箱的底部堆积,导致部分矿物颗粒与药剂接触不够充分,影响混合效果,且在浮选过程中产生的泡沫容易在浮选箱内壁附近堆积,影响泡沫的排出和分选效率,此外,分选后的矿浆中可能含有未充分分选的颗粒度较小的物料,直接排出会造成资源浪费的问题
[0012]This solution proposes a mineral processing device for phosphate ore beneficiation that prevents slurry accumulation. By installing a stirring plate, a bottom-scraping plate, an airflow plate, and gas nozzles inside the flotation tank, and through a combination of mechanical stirring and airflow disturbance, the device effectively prevents the slurry from accumulating at the bottom of the flotation tank and the foam from accumulating near the left inner wall of the flotation tank, thereby improving the fluidity of the slurry and the separation effect. In the secondary selection tank, a combination structure of a screen plate, springs, and a vibrating motor is used for secondary screening. The slurry with smaller particle sizes will leak from the screen holes of the screen plate into the inner bottom of the secondary selection tank, and then be transported back to the flotation tank through a conveying pump and conveying pipe, forming a circulation loop for the slurry. This allows the insufficiently separated material to re-enter the flotation tank for further separation.
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Figure CN224724261U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of phosphate rock flotation technology, specifically to a mineral processing device for preventing phosphate rock accumulation. Background Technology
[0002] Phosphate rock is an important chemical mineral raw material, widely used in industries such as agriculture, medicine, matches, dyes, sugar refining, food, textiles, glass, ceramics, and national defense. In the beneficiation process of phosphate rock, flotation is one of the commonly used beneficiation methods. Its principle is to separate fine-grained minerals by utilizing the differences in the physicochemical properties of the mineral surface.
[0003] In current mineral processing equipment, the slurry tends to accumulate at the bottom of the flotation tank due to gravity, resulting in insufficient contact between some mineral particles and reagents, affecting the mixing effect. Furthermore, the foam generated during flotation tends to accumulate near the inner wall of the flotation tank, affecting foam discharge and separation efficiency. In addition, the separated slurry may contain small particles that are not fully separated, and direct discharge would result in resource waste. Therefore, a mineral processing device for phosphate ore beneficiation with anti-accumulation design is proposed to solve the problems mentioned above. Utility Model Content
[0004] To address the aforementioned technical problems, a mineral processing device for phosphate ore beneficiation that prevents accumulation is provided. This technical solution solves the problems mentioned in the background section, where current mineral processing devices tend to accumulate at the bottom of the flotation tank due to gravity, resulting in insufficient contact between some mineral particles and reagents, affecting the mixing effect. Furthermore, the foam generated during flotation tends to accumulate near the inner wall of the flotation tank, affecting foam discharge and separation efficiency. In addition, the separated slurry may contain insufficiently separated small-sized particles, and direct discharge would lead to resource waste.
[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0006] A phosphate ore beneficiation device for preventing accumulation includes a frame. A flotation box and a secondary beneficiation box are fixedly connected to the upper end of the frame. The secondary beneficiation box is fixedly connected to the right side of the flotation box. An installation groove is formed on the left inner wall of the flotation box. A first motor is fixedly installed at the lower end of the flotation box. The output end of the first motor passes through the lower end of the flotation box and is fixedly connected to a rotating shaft. Several evenly distributed stirring plates are fixedly connected to the outer surface of the rotating shaft. Several inclined bottom-feeding plates are fixedly connected to the outer surface of the rotating shaft near the inner bottom of the flotation box. A lower guide block and an upper guide block are fixedly connected to the inner bottom and inner top of the installation groove, respectively. An airflow plate is fixedly connected to the inner wall of the left side of the mounting slot. Several evenly distributed gas nozzles are connected to the right end of the airflow plate. An air pipe is connected to the left end of the gas nozzles. The other end of the air pipe passes through the left end of the flotation box and extends to the left side of the flotation box. A drive shaft is rotatably connected between the inner walls of the front and rear sides of the flotation box. Several evenly distributed scrapers are fixedly connected to the outer surface of the drive shaft. A laser rangefinder is installed at the top inner side of the flotation box. Telescopic grooves are opened on the inner walls of the left and right sides of the secondary flotation box. A spring is fixedly connected to the bottom inner side of the telescopic groove. A screen plate is fixedly connected to the upper end of the spring. A vibration motor is fixedly installed at the lower end of the screen plate.
[0007] Preferably, baffles are fixedly connected to the upper end of the sieve plate near the left side of the telescopic groove and the lower end of the sieve plate near the two telescopic grooves. The upper end of the sieve plate is provided with a number of evenly distributed sieve holes through the two telescopic grooves.
[0008] Preferably, the right end of the secondary selection box is provided with a discharge port, and the right end of the sieve plate is fixedly connected with a guide block.
[0009] Preferably, the left end of the flotation box is connected to a dosing pipe, the front end of the flotation box is connected to a feed pipe, the rear end of the secondary flotation box is connected to a conveying pipe, the other end of the conveying pipe is fixedly connected to a conveying pump, the conveying pump is fixedly connected to the upper end of the frame, the output end of the conveying pump is fixedly connected to a return pipe, and the other end of the return pipe is connected to the rear end of the flotation box.
[0010] Preferably, a second motor for driving the drive shaft to rotate is fixedly installed at the front end of the flotation tank.
[0011] The advantages of this utility model compared with the prior art are:
[0012] This solution proposes a mineral processing device for phosphate ore beneficiation that prevents slurry accumulation. By installing a stirring plate, a bottom-scraping plate, an airflow plate, and gas nozzles inside the flotation tank, and through a combination of mechanical stirring and airflow disturbance, the device effectively prevents the slurry from accumulating at the bottom of the flotation tank and the foam from accumulating near the left inner wall of the flotation tank, thereby improving the fluidity of the slurry and the separation effect. In the secondary selection tank, a combination structure of a screen plate, springs, and a vibrating motor is used for secondary screening. The slurry with smaller particle sizes will leak from the screen holes of the screen plate into the inner bottom of the secondary selection tank, and then be transported back to the flotation tank through a conveying pump and conveying pipe, forming a circulation loop for the slurry. This allows the insufficiently separated material to re-enter the flotation tank for further separation. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the structure of this utility model;
[0014] Figure 2 This is a structural schematic diagram of the present invention from another perspective;
[0015] Figure 3 This is a schematic diagram of the internal structure of the flotation tank and the secondary flotation tank in this utility model;
[0016] Figure 4 for Figure 3 A magnified view of a portion of point A in the middle.
[0017] The numbers on the map are:
[0018] 1. Frame; 2. Flotation box; 3. Secondary flotation box; 4. Mounting slot; 5. First motor; 6. Rotating shaft; 7. Stirring plate; 8. Bottom-feeding plate; 9. Lower guide block; 10. Upper guide block; 11. Airflow plate; 12. Gas nozzle; 13. Gas pipe; 14. Drive shaft; 15. Scraper; 16. Laser rangefinder; 17. Screen plate; 18. Telescopic groove; 19. Spring; 20. Screen hole; 21. Baffle; 22. Discharge port; 23. Guide block; 24. Dosing pipe; 25. Feed pipe; 26. Conveying pipe; 27. Conveying pump; 28. Return pipe; 29. Second motor; 30. Vibrating motor. Detailed Implementation
[0019] The following description is intended to disclose the present invention so that those skilled in the art can implement it. The preferred embodiments described below are merely examples, and other obvious variations will occur to those skilled in the art.
[0020] Reference Figures 1-4As shown, a phosphate ore beneficiation device for preventing accumulation includes a frame 1. A flotation box 2 and a secondary beneficiation box 3 are fixedly connected to the upper end of the frame 1. The secondary beneficiation box 3 is fixedly connected to the right side of the flotation box 2. An installation groove 4 is provided on the left inner wall of the flotation box 2. A first motor 5 is fixedly installed at the lower end of the flotation box 2. The output end of the first motor 5 passes through the lower end of the flotation box 2 and is fixedly connected to a rotating shaft 6. Several evenly distributed stirring plates 7 are fixedly connected to the outer surface of the rotating shaft 6. Several inclined bottom-lifting plates 8 are fixedly connected to the outer surface of the rotating shaft 6 near the inner bottom of the flotation box 2. A lower guide block 9 and an upper guide block 10 are fixedly connected to the inner bottom and inner top of the installation groove 4, respectively. The left inner wall of the installation groove 4... An airflow plate 11 is fixedly connected. The right end of the airflow plate 11 is connected to several evenly distributed gas nozzles 12. The left end of the gas nozzles 12 is connected to an air pipe 13. The other end of the air pipe 13 passes through the left end of the flotation box 2 and extends to the left side of the flotation box 2. A drive shaft 14 is rotatably connected between the inner walls of the front and rear sides of the flotation box 2. Several evenly distributed scrapers 15 are fixedly connected to the outer surface of the drive shaft 14. A laser rangefinder 16 is installed at the top inner side of the flotation box 2. Expansion grooves 18 are opened on the inner walls of the left and right sides of the secondary flotation box 3. A spring 19 is fixedly connected to the bottom inner side of the expansion groove 18. A screen plate 17 is fixedly connected to the upper end of the spring 19. A vibration motor 30 is fixedly installed at the lower end of the screen plate 17.
[0021] Furthermore, a second motor 29 for driving the drive shaft 14 to rotate is fixedly installed at the front end of the flotation box 2. A dosing pipe 24 is connected to the left end of the flotation box 2, and a feed pipe 25 is connected to the front end of the flotation box 2. The phosphate ore slurry enters the flotation box 2 through the feed pipe 25, and the mineral processing reagents enter the flotation box 2 through the dosing pipe 24.
[0022] Furthermore, the first motor 5 drives the rotating shaft 6 to rotate, which in turn drives the stirring plate 7 to stir the slurry in the flotation box 2, so that the mineral particles and reagents in the slurry are fully mixed. At the same time, it can drive the bottom-scooping plate 8 to scoop up the slurry at the bottom of the flotation box 2 and transport it upward, preventing the slurry from accumulating at the bottom of the flotation box 2.
[0023] Furthermore, the air pipe 13 is connected to an external air source, which can deliver high-pressure gas to the gas nozzle 12. The airflow ejected by the gas nozzle 12 pushes the foam floating in the flotation box 2, causing it to move in the direction of the scraper 15, preventing the foam from accumulating near the left inner wall of the flotation box 2, and ensuring that the foam can be fully delivered by the scraper 15.
[0024] Furthermore, baffles 21 are fixedly connected to the upper end of the sieve plate 17 near the left side of the telescopic groove 18 and the lower end of the sieve plate 17 near the two telescopic grooves 18. Several evenly distributed sieve holes 20 are opened through the upper end of the sieve plate 17 between the two telescopic grooves 18.
[0025] Furthermore, a discharge port 22 is provided through the right end of the secondary selection box 3, and a guide block 23 is fixedly connected to the right end of the sieve plate 17.
[0026] Furthermore, the rear end of the secondary selection box 3 is connected to a conveying pipe 26, and the other end of the conveying pipe 26 is fixedly connected to a conveying pump 27. The conveying pump 27 is fixedly connected to the upper end of the frame 1, and the output end of the conveying pump 27 is fixedly connected to a return pipe 28. The other end of the return pipe 28 is connected to the rear end of the flotation box 2.
[0027] Furthermore, the foam entering the secondary selection box 3 will fall onto the screen plate 17. The vibrating motor 30 drives the screen plate 17 to vibrate, causing the material to jump on the screen plate 17 and be screened through the screen holes 20. The qualified material remains on the screen plate 17 and is discharged through the discharge port 22. The slurry with smaller particle size will leak from the screen holes 20 of the screen plate 17 into the inner bottom of the secondary selection box 3, and be transported back to the flotation box 2 through the conveying pump 27 and the conveying pipe 26, forming a circulation loop of slurry, so that the material that is not fully separated can re-enter the flotation box 2 for separation.
[0028] Working principle: Phosphate ore slurry enters flotation tank 2 through feed pipe 25, while mineral processing reagents are added to flotation tank 2 through reagent addition pipe 24. The first motor 5 starts, driving the rotating shaft 6 to rotate. The stirring plate 7 agitates the slurry, ensuring thorough mixing of the slurry and reagents. The bottom scoop plate 8 scoops up the slurry from the bottom and conveys it upwards, preventing bottom accumulation. An external air source delivers high-pressure gas to the gas nozzle 12 through the air pipe 13. The airflow from the gas nozzle 12 pushes the floating foam in flotation tank 2, moving it towards the scraper 15 to prevent foam accumulation near the left inner wall of flotation tank 2 and ensuring that the foam is fully conveyed out by the scraper 15. The laser rangefinder 16 monitors the slurry in flotation tank 2 in real time. The height of the slurry and the thickness of the deposits on the inner wall are monitored. When the thickness of the deposits exceeds the set value, a signal is sent to the control system to start the second motor 29, which drives the drive shaft 14 to rotate. The scraper 15 scrapes away the floating foam in the flotation box 2, allowing it to enter the secondary selection box 3 and fall onto the screen plate 17. The vibrating motor 30 drives the screen plate 17 to vibrate, causing the material to jump on the screen plate 17 and be screened through the screen holes 20. The qualified material remains on the screen plate 17 and is discharged through the discharge port 22. The slurry with smaller particle size will leak from the screen holes 20 of the screen plate 17 into the inner bottom of the secondary selection box 3, and be transported back to the flotation box 2 for separation through the conveying pump 27 and the conveying pipe 26, forming a circulating mineral processing process.
[0029] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A mineral processing device for preventing phosphate rock accumulation, characterized in that, The system includes a frame (1), with a flotation tank (2) and a secondary selection tank (3) fixedly connected to the upper end of the frame (1). The secondary selection tank (3) is fixedly connected to the right side of the flotation tank (2). An installation groove (4) is provided on the left inner wall of the flotation tank (2). A first motor (5) is fixedly installed at the lower end of the flotation tank (2). The output end of the first motor (5) passes through the lower end of the flotation tank (2) and is fixedly connected to a rotating shaft (6). Several evenly distributed stirring plates (7) are fixedly connected to the outer surface of the rotating shaft (6). Several inclined bottom-feeding plates (8) are fixedly connected to the outer surface of the rotating shaft (6) near the inner bottom of the flotation tank (2). A lower guide block (9) and an upper guide block (10) are fixedly connected to the inner bottom and inner top of the installation groove (4), respectively. An airflow plate is fixedly connected to the left inner wall of the installation groove (4). (11) The right end of the airflow plate (11) is connected to several evenly distributed gas nozzles (12), the left end of the gas nozzles (12) is connected to a gas pipe (13), the other end of the gas pipe (13) passes through the left end of the flotation box (2) and extends to the left side of the flotation box (2), a drive shaft (14) is rotatably connected between the inner walls of the front and rear sides of the flotation box (2), and several evenly distributed scrapers (15) are fixedly connected to the outer surface of the drive shaft (14). A laser rangefinder (16) is set at the top inner side of the flotation box (2), and a telescopic groove (18) is opened on the inner walls of the left and right sides of the secondary selection box (3). A spring (19) is fixedly connected to the bottom inner side of the telescopic groove (18), a sieve plate (17) is fixedly connected to the upper end of the spring (19), and a vibration motor (30) is fixedly installed at the lower end of the sieve plate (17).
2. The phosphate ore beneficiation device for preventing accumulation according to claim 1, characterized in that: The upper end of the sieve plate (17) near the left side of the telescopic groove (18) and the lower end of the sieve plate (17) near the two telescopic grooves (18) are both fixedly connected with baffles (21). The upper end of the sieve plate (17) is located between the two telescopic grooves (18) and has several evenly distributed sieve holes (20).
3. A mineral processing device for preventing accumulation in phosphate ore beneficiation according to claim 1, characterized in that: The right end of the secondary selection box (3) is provided with a discharge port (22), and the right end of the sieve plate (17) is fixedly connected with a guide block (23).
4. A mineral processing device for preventing accumulation in phosphate ore beneficiation according to claim 1, characterized in that: The left end of the flotation tank (2) is connected to a dosing pipe (24), the front end of the flotation tank (2) is connected to a feed pipe (25), the rear end of the secondary flotation tank (3) is connected to a conveying pipe (26), the other end of the conveying pipe (26) is fixedly connected to a conveying pump (27), the conveying pump (27) is fixedly connected to the upper end of the frame (1), the output end of the conveying pump (27) is fixedly connected to a return pipe (28), and the other end of the return pipe (28) is connected to the rear end of the flotation tank (2).
5. A mineral processing device for preventing accumulation in phosphate ore beneficiation according to claim 1, characterized in that: The front end of the flotation tank (2) is fixedly equipped with a second motor (29) for driving the drive shaft (14) to rotate.