Simple pipeline spraying auxiliary device

Abstract

The utility model discloses a simple pipeline spraying auxiliary device, including base frame body and detachable installation control equipment on base frame body still include: support spare, support spare is connected respectively in base frame body bottom, pipeline overturning mechanism, pipeline overturning mechanism sets up in base frame body top side, is used for the overturning of pipeline, transmission mechanism, transmission mechanism is connected in base frame body top other side, is used for driving the back and forth movement of moving block, spraying assembly, spraying assembly installs on moving block. The utility model simple operation, stable and reliable, effectively improve the evenness of spraying and the control of coating thickness, avoid the time waste of the link of turning over airing etc. in traditional craft, realize satisfy high efficiency, even spraying and quality requirement.

Description

Technical Field

[0001] This utility model relates to a spraying auxiliary device, specifically a simple pipeline spraying auxiliary device, belonging to the field of pipeline anti-corrosion treatment technology. Background Technology

[0002] In electromechanical installation engineering, pipe coating and anti-corrosion construction are common and critical procedures, especially in large-scale industrial projects where a large number of pipes require surface coating and anti-corrosion treatment. However, traditional pipe coating and anti-corrosion construction methods have many problems, mainly in terms of low construction efficiency, high labor intensity, and unstable coating quality.

[0003] Traditional manual painting methods often require repeated applications of paint, with each coat needing to dry completely before the next coat is applied. This process is not only tedious but also time-consuming, resulting in very low efficiency. Furthermore, uneven manual application often leads to inconsistent paint quality and difficulty in controlling the coating thickness, thus affecting the anti-corrosion effect and the coating's durability.

[0004] Therefore, developing a simple and efficient spraying auxiliary device is the key to solving the above-mentioned technical problems. Summary of the Invention

[0005] In view of the many defects and shortcomings of the above-mentioned background technology, this utility model has made improvements and innovations, aiming to provide a simple, stable and reliable pipeline spraying auxiliary device that can effectively improve the uniformity of spraying and control the coating thickness, avoid the time waste caused by turning and drying in traditional processes, and achieve the requirements of high efficiency, uniform spraying and quality.

[0006] To solve the above problems and achieve the above-mentioned invention objectives, this utility model provides a simple pipeline spraying auxiliary device through the following design structure and the following technical solution:

[0007] A simple pipe spraying auxiliary device includes a base frame and a control device detachably mounted on the base frame, and further includes:

[0008] Support components are connected to the bottom of the base frame.

[0009] Pipe flipping mechanism, which is set on one side above the base frame, is used to flip the pipe;

[0010] The transmission mechanism is connected to the other side above the base frame and is used to drive the moving block to move back and forth.

[0011] The spraying assembly is mounted on the moving block.

[0012] Preferably, the pipe tilting mechanism includes:

[0013] Follower wheel sets are symmetrically arranged at both ends above the base frame;

[0014] The drive motor is mounted on the base frame at one of the follower wheel sets;

[0015] The transmission wheel is connected to the output shaft of the drive motor. The transmission wheel is located below the follower wheel assembly at the drive motor end and is used to drive the follower wheel assembly at that end to rotate.

[0016] Preferably, the follower wheel assembly includes two follower wheel mounting seats arranged opposite to each other, each of which has a follower wheel rotatably mounted, and the two follower wheels are spaced apart.

[0017] Preferably, the transmission wheel is also connected to a support, and the transmission wheel is in contact with the two follower wheels above it. The transmission wheel and the follower wheels are both polyurethane wheels.

[0018] Preferably, the transmission mechanism includes:

[0019] The guide rail is detachably mounted on the base frame at both ends via connecting plates.

[0020] The adjusting rod is rotatably connected between the two ends above the guide rail.

[0021] The upper part of the movable block is threadedly connected to the adjusting rod, and the lower part is slidably engaged with the guide rail.

[0022] The drive motor is connected to the outside of the connecting plate at the end of the drive motor, and the output shaft of the drive motor passes through the connecting plate and is connected to the adjusting rod.

[0023] Preferably, the upper two ends of the guide rail are connected to the adjusting rod via bearings, wherein the lower two sides of the guide rail are symmetrically provided with guide grooves adapted to the moving block along its length.

[0024] Preferably, the adjusting rod is a screw or lead screw;

[0025] The upper center of the movable block has a threaded section that matches the adjusting rod, and the lower ends of the movable block are slidably engaged in the guide groove.

[0026] Preferably, the spraying assembly includes a mounting base and a nozzle mounted on the mounting base. One end of the nozzle is connected to a feed pipe, and the nozzle is positioned toward the pipe flipping mechanism. The mounting base is provided with a nozzle track for adjusting the position or angle of the nozzle.

[0027] Preferably, the support is an adjustable leg, the upper part of which is threaded to the bottom of the base frame via a screw, and a fixing nut is threaded onto the screw. The bottom of the adjustable leg is a conical barrel shape, and an anti-slip pad is also connected to the bottom of the conical barrel shape.

[0028] Preferably, the support is a moving device, the upper part of which is threadedly connected to the bottom of the base frame by a screw, and a fixing nut is provided on the screw; the lower part of the moving device is connected to a moving wheel, and a brake device adapted to it is provided on the moving wheel.

[0029] Working principle: When in use, the operator places the pipe (7) to be processed on the two follower wheel sets (41);

[0030] Then, the operator starts the drive motor (55) through the control device (2), and the output shaft of the drive motor (55) drives the adjusting rod (53) connected to it to rotate slowly, and the adjusting rod (53) drives the moving block (54) connected to it to move, so the moving block (54) drives the spraying assembly (6) above it to move back and forth along the pipe (7);

[0031] Next, the operator turns on the external material supply equipment so that the nozzle of the spraying component (6) sprays paint onto the pipe (7);

[0032] Then, as time goes by, when the paint on one side of the pipe (7) reaches the spraying requirements, the drive motor (55) and the external feeding equipment are stopped; subsequently, the operator starts the drive motor (42) through the control device (2), the drive motor (42) drives the transmission wheel (43) connected to it to rotate on the support (44), and at the same time the transmission wheel (43) drives the follower wheel group (41) connected to it to rotate, and then the two follower wheels above the transmission wheel (43) drive the pipe (7) to rotate at a low speed. After rotating to the designated position, the drive motor (42) is stopped.

[0033] Finally, the operator follows the above painting process and pipe turning process until the painting work of the entire pipe (7) is completed.

[0034] During the above-mentioned use, the operator can set the speed of the drive motor (55) through the control device (2) to ensure the coating thickness; the operator can also set the turning time of the drive motor (55) to facilitate the spraying component (6) to move back and forth along the pipe (7) for painting.

[0035] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0036] 1. This utility model is simple to operate, stable and reliable, and can effectively improve the uniformity of spraying and control the coating thickness. It avoids the time waste caused by turning and drying in traditional processes, and achieves the requirements of high efficiency, uniform spraying and quality.

[0037] 2. This utility model can significantly reduce the labor force required for construction operations, reduce the frequency of manual operations, greatly improve construction efficiency and coating quality, and thus effectively enhance the anti-corrosion effect of pipelines, providing a higher quality and more efficient solution for pipeline coating in electromechanical installation projects.

[0038] 3. The pipe flipping mechanism of this utility model can automatically rotate to avoid the tedious process of manual flipping and painting, ensuring that the pipe can be fully coated in one spraying process. Through the automated flipping or rotating mechanism, manual operation is reduced and efficiency is improved.

[0039] 4. The two follower wheels of this utility model form a V-shaped structure, which can adapt to pipes of different sizes, meet diverse construction needs, and ensure that the pipes are accurately sprayed.

[0040] 5. This utility model is simple to manufacture, not easily damaged, reusable, convenient for transportation and subsequent use in new projects, and saves on the cost of materials and labor.

[0041] 6. This utility model is safe and efficient, significantly improving the efficiency, quality and safety of pipeline spraying and anti-corrosion construction, thereby solving many problems in traditional manual painting, improving the overall efficiency of construction, and effectively ensuring the quality of spraying construction, making the paint on the pipeline surface uniform, saving paint, reducing construction labor, and having a positive significance for installation projects. Attached Figure Description

[0042] The specific embodiments of this utility model will be further described in detail below with reference to the accompanying drawings, wherein:

[0043] Figure 1 This is one of the usage state diagrams of this utility model;

[0044] Figure 2 This is the second diagram showing the usage state of this utility model;

[0045] Figure 3 This is one of the overall structural schematic diagrams of this utility model;

[0046] Figure 4 This is the second schematic diagram of the overall structure of this utility model;

[0047] Figure 5 This is one of the side views of this utility model;

[0048] Figure 6This is the second side view of this utility model;

[0049] Figure 7 This is one of the partial structural schematic diagrams of this utility model;

[0050] Figure 8 This is the second partial structural schematic diagram of this utility model;

[0051] In the diagram, number 1 represents the base frame.

[0052] 2—Control equipment;

[0053] 3—Supporting components;

[0054] 4—Pipe tilting mechanism, 41—Follower wheel set, 42—Drive motor, 43—Transmission wheel, 44—Support;

[0055] 5—Transmission mechanism, 51—Guide rail, 52—Connecting plate, 53—Adjusting rod, 54—Moving block, 55—Drive motor;

[0056] 6—Spray coating components;

[0057] 7—Pipeline. Detailed Implementation

[0058] To make the technical means, inventive features, objectives, and effects of this utility model readily understandable, the technical solution of this utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that, unless otherwise specified, the embodiments and features in the embodiments of this application can be combined with each other. The present utility model will now be described in detail with reference to the accompanying drawings and embodiments.

[0059] Example 1

[0060] As per the instruction manual Figures 1 to 8 As shown, a simple pipe spraying auxiliary device includes a base frame 1 and a control device 2 detachably mounted on the base frame 1, and further includes:

[0061] Support component 3 is connected to the bottom of the base frame 1;

[0062] Pipe flipping mechanism 4 is located on one side above the base frame 1 and is used to flip the pipe 7.

[0063] Transmission mechanism 5 is connected to the other side above the base frame 1 and is used to drive the moving block 54 to move back and forth.

[0064] Spraying component 6 is mounted on movable block 54.

[0065] In this invention, the control device 2 is controlled to be connected to the transmission motor 55 of the transmission mechanism 5 and the drive motor 42 of the pipe tilting mechanism 4.

[0066] Furthermore, the pipe tilting mechanism 4 includes:

[0067] Follower wheel set 41, the follower wheel set 41 are symmetrically arranged at both ends above the base frame 1;

[0068] A drive motor 42 is mounted on a base frame 1 at one of the follower wheel sets 41.

[0069] The transmission wheel 43 is connected to the output shaft of the drive motor 42. The transmission wheel 43 is located below the follower wheel group 41 at the end of the drive motor 42 and is used to drive the follower wheel group 41 at that end to rotate.

[0070] Specifically, the follower wheel assembly 41 includes two follower wheel mounting seats arranged opposite to each other, each with a follower wheel rotatably mounted on it, and the two follower wheels are spaced apart.

[0071] Specifically, a support 44 is also connected to the transmission wheel 43, and the transmission wheel 43 is in contact with the two follower wheels above it. Both the transmission wheel 43 and the follower wheels are polyurethane wheels.

[0072] In this invention, the transmission wheel 43 is also rotatably connected to the steel support 44, which can effectively enhance the stability, durability and load-bearing capacity of the transmission system, while improving the transmission efficiency of the equipment, extending its service life and reducing maintenance costs.

[0073] The transmission wheel 43 mainly drives the two follower wheels on the follower wheel set 41 to rotate, thereby realizing the rotation of the pipe 7 on the two follower wheel sets 41. The transmission wheel 43 has the functions of friction resistance and anti-slip, and achieves low-speed stable operation under the drive of the drive motor 42. The main function of the follower wheel set 41 is to support and drive the rotation of the pipe 7. The follower wheels have the functions of friction resistance and anti-slip.

[0074] Furthermore, the transmission mechanism 5 includes:

[0075] Guide rail 51, both ends of guide rail 51 are detachably mounted on base frame 1 via connecting plates 52;

[0076] Adjusting rod 53 is rotatably connected between the two ends of the guide rail 51 above.

[0077] The upper part of the movable block 54 is threadedly connected to the adjusting rod 53, and the lower part is slidably engaged with the guide rail 51.

[0078] The drive motor 55 is connected to the outside of the connecting plate 52 at the end of the drive motor 42, and the output shaft of the drive motor 55 passes through the connecting plate 52 and is connected to the adjusting rod 53.

[0079] Specifically, the upper two ends of the guide rail 51 are connected to the adjusting rod 53 by bearings, and the lower two sides of the guide rail 51 are symmetrically provided with guide grooves that are adapted to the moving block 54 along its length direction.

[0080] Specifically, the adjusting rod 53 is a screw or lead screw;

[0081] The upper center of the movable block 54 is provided with a threaded section that is compatible with the adjusting rod 53, and the two lower ends of the movable block 54 are slidably engaged in the guide groove.

[0082] Furthermore, the spraying assembly 6 includes a mounting base and a nozzle mounted on the mounting base. One end of the nozzle is connected to a feed pipe, and the nozzle is positioned toward the pipe flipping mechanism 4. The mounting base is provided with a nozzle track for adjusting the position or angle of the nozzle.

[0083] In this invention, the mounting base can adjust the spray angle of the nozzle; simultaneously, the nozzle is also equipped with a flow regulating device that can adjust its output, which is a flow valve. This valve controls the flow rate output from the nozzle by adjusting its opening. By rotating or adjusting the valve, the flow rate during the spraying process can be precisely controlled to achieve the desired coating thickness and uniformity. Preferably, the mounting base can also be equipped with a height adjusting device that can adjust the nozzle height.

[0084] Preferably, the spraying component 6 is a finished paint sprayer and a high-atomization paint gun, which is mainly used for pipeline spraying.

[0085] Furthermore, the support member 3 is an adjustable support leg. The upper part of the adjustable support leg is threaded to the bottom of the base frame 1 via a screw. A fixing nut is threaded onto the screw. The bottom of the adjustable support leg is a conical barrel shape, and an anti-slip pad is also connected to the bottom of the conical barrel shape.

[0086] In this invention, the adjustable outrigger height function provides crucial support for the flexible use of the equipment. Operators can precisely adjust the height of the support components according to different work sites, terrains, job types, and load requirements, ensuring stable equipment operation and optimizing work efficiency. This design not only enhances the adaptability and operational comfort of the equipment but also increases its safety and versatility, fully meeting the needs of use in different working environments.

[0087] In summary, the simple pipeline spraying auxiliary device with the above design structure needs to be manufactured and installed as a backup before it can be used.

[0088] Before use, the operator should move the device to the designated construction site, and then adjust the base frame 1 through the support 3 to place the entire device stably on the ground of the construction site for later use; and connect one end of the feed pipe to the air compressor of the external feed equipment to ensure that the feed pipe is leak-free and durable enough.

[0089] When in use, the operator places the pipe 7 to be processed on the two follower wheel sets 41;

[0090] Then, the operator starts the drive motor 55 through the control device 2, and the output shaft of the drive motor 55 drives the adjusting rod 53 connected to it to rotate slowly. The adjusting rod 53 then drives the moving block 54 connected to it to move, and the moving block 54 drives the spraying assembly 6 above it to move back and forth along the pipe 7.

[0091] Next, the operator turns on the external material supply equipment so that the nozzle of the spraying component 6 can spray paint onto the pipe 7.

[0092] Then, as time goes on, when the paint on one side of the pipe 7 reaches the spraying requirements, the drive motor 55 and the external feeding equipment are stopped; subsequently, the operator starts the drive motor 42 through the control device 2. The drive motor 42 drives the transmission wheel 43 connected to it to rotate on the support 44. At the same time, the transmission wheel 43 drives the follower wheel group 41 connected to it to rotate. Then, the two follower wheels above the transmission wheel 43 drive the pipe 7 to rotate at a low speed. After rotating to the designated position, the drive motor 42 is stopped.

[0093] Finally, the operators follow the above painting process and pipe turning process until the painting work of the entire pipe 7 is completed.

[0094] During the above-mentioned use, the operator can set the speed of the drive motor 55 through the control device 2 to ensure the coating thickness; the operator can also set the rotation time of the drive motor 55 to facilitate the painting component 6 to move back and forth along the pipe 7 for painting.

[0095] This invention eliminates the need for repeated brushing as in traditional manual methods, and avoids the need to wait for the paint to dry after each coat and then dry it again before applying the next coat. This invention significantly improves the efficiency, quality, and safety of pipe spraying and anti-corrosion construction, thus solving many problems associated with traditional manual brushing, enhancing overall construction efficiency, effectively ensuring spraying quality, providing uniform paint coverage on the pipe surface, saving paint, reducing labor costs, and having a positive impact on installation projects.

[0096] Example 2

[0097] This embodiment is basically the same as embodiment 1, except that: the support member 3 is a moving device, the upper part of the moving device is threaded to the bottom of the base frame 1 by a screw, and a fixing nut is provided on the screw; the lower part of the moving device is connected to a moving wheel, and a brake device adapted to it is provided on the moving wheel.

[0098] During use, the support component 3, with its movement, braking, and height adjustment functions, greatly enhances the equipment's flexibility, safety, and operational efficiency. As a moving device, the support component 3 allows the base frame 1 to be easily moved between different locations. Furthermore, the moving device is equipped with a braking system, which can lock the support component when the equipment needs to be secured, preventing the equipment from sliding or shifting during operation. In addition, the height adjustment function of the support component 3 allows for rapid adjustment of the equipment's height to adapt to different work sites and terrains, based on varying operational needs.

[0099] Finally, it should be noted that the concept, specific structure, and technical effects of this utility model have been clearly and completely described above in conjunction with the embodiments and accompanying drawings, so as to fully understand the purpose, features, and effects of this utility model. Obviously, the described embodiments are only a part of the embodiments of this utility model, not all of them. Other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are all within the scope of protection of this utility model. Furthermore, all connections and connection relationships mentioned herein do not simply refer to direct connection of components, but rather to the ability to form a better connection structure by adding or reducing connecting accessories according to specific implementation conditions. The various technical features in this utility model can be combined interactively without contradicting each other.

Claims

1. A simple pipeline spraying auxiliary device, comprising a base frame body (1) and a control device (2) detachably mounted on the base frame body (1), characterized in that: Also includes: Support (3) is connected to the bottom of the base frame (1); Pipe flipping mechanism (4) is set on one side above the base frame (1) for flipping the pipe (7); The transmission mechanism (5) is connected to the other side above the base frame (1) and is used to drive the moving block (54) to move back and forth. Spraying assembly (6) is mounted on moving block (54).

2. A simple conduit spray painting assist device according to claim 1, characterized in that: The pipe tilting mechanism (4) includes: Follower wheel assembly (41) is symmetrically arranged at both ends above the base frame (1); A drive motor (42) is mounted on a base frame (1) at one of the follower wheel sets (41); The transmission wheel (43) is connected to the output shaft of the drive motor (42). The transmission wheel (43) is located below the follower wheel group (41) at the end of the drive motor (42) and is used to drive the follower wheel group (41) at that end to rotate.

3. A simple conduit spray painting assist device according to claim 2, wherein: The follower wheel assembly (41) includes two follower wheel mounting seats arranged opposite to each other, each of which has a follower wheel rotatably mounted on it, and the two follower wheels are spaced apart.

4. A simple conduit spray painting assist device according to claim 3, wherein: The drive wheel (43) is also connected to a support (44). The drive wheel (43) is in contact with the two follower wheels above it. The drive wheel (43) and the follower wheels are both polyurethane wheels.

5. A simple conduit spray assist device according to claim 1 or 2, wherein: The transmission mechanism (5) includes: The guide rail (51) is detachably mounted on the base frame (1) at both ends via connecting plates (52); Adjusting rod (53) is rotatably connected between the two ends above the guide rail (51); The upper part of the movable block (54) is threadedly connected to the adjusting rod (53), and the lower part is slidably engaged with the guide rail (51). The drive motor (55) is connected to the outside of the connecting plate (52) at the end of the drive motor (42), and the output shaft of the drive motor (55) passes through the connecting plate (52) and is connected to the adjusting rod (53).

6. A simple conduit spray painting assist device according to claim 5, wherein: The upper two ends of the guide rail (51) are also connected to the adjusting rod (53) through bearings. The guide rail (51) has guide grooves that are adapted to the moving block (54) symmetrically opened on both sides of its lower part along its length direction.

7. A simple conduit spray painting assist device according to claim 6, wherein: The adjusting rod (53) is a screw or lead screw; The upper center of the movable block (54) is provided with a threaded section that is compatible with the adjusting rod (53), and the two ends of the lower part of the movable block (54) are slidably engaged in the guide groove.

8. A simple conduit spray painting assist device according to claim 1, wherein: The spraying assembly (6) includes a mounting base and a nozzle mounted on the mounting base. One end of the nozzle is connected to a feed pipe, and the nozzle is positioned in the direction of the pipe flipping mechanism (4). The mounting base is provided with a nozzle track for adjusting the position or angle of the nozzle.

9. A simple conduit spray painting assist device according to claim 1, wherein: The support member (3) is an adjustable support leg. The upper part of the adjustable support leg is threaded to the bottom of the base frame (1) by a screw. A fixing nut is threaded on the screw. The bottom of the adjustable support leg is a conical barrel shape, and an anti-slip pad is also connected to the bottom of the conical barrel shape.

10. A simple conduit spray painting assist device according to claim 1, characterized in that: The support member (3) is a moving device. The upper part of the moving device is connected to the bottom of the base frame (1) by a screw thread, and a fixing nut is provided on the screw. The lower part of the moving device is connected to a moving wheel, and a brake device adapted to it is provided on the moving wheel.

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