An anticorrosion in-pipe coating apparatus

Abstract

The application discloses an anticorrosion pipeline inner coating equipment, which comprises an equipment body, a conveying pipe, a head end seat and a walking mechanism. The conveying pipe is connected to the equipment body, the head end seat is arranged at one end of the equipment body away from the conveying pipe, a nozzle and a coating brush are arranged on the head end seat, the nozzle is communicated with the conveying pipe, the coating brush is located between the nozzle and the conveying pipe, and the coating brush is arranged circumferentially around the equipment body. The walking mechanism is provided with a plurality of rollers which are sequentially and spacedly arranged along the circumference of the equipment body. The anticorrosion pipeline inner coating equipment provided by the application is characterized in that the plurality of rollers are in close contact with the inner wall of the pipeline and roll to support the coating equipment and ensure the stable position of the nozzle and the coating brush. The conveying pipe conveys the coating material to the nozzle for outward spraying, the coating brush uniformly wipes and coats the coating on the inner wall of the pipeline, and then the effect of moving, spraying and wiping and coating uniformly on one side can be realized, so that the efficiency of pipeline inner coating coating is improved, and the uniformity of the anticorrosion pipeline inner coating is improved.

Description

Technical Field

[0001] This utility model relates to the technical field of pipeline internal coating equipment, and specifically to an anti-corrosion pipeline internal coating equipment. Background Technology

[0002] Many pipeline internal coating systems are essential to prevent pipeline corrosion, extend pipeline service life, and improve the efficiency of media transmission within pipelines. Pipeline internal coating systems play a crucial role in preventing pipeline corrosion, extending pipeline service life, and improving the efficiency of media transmission within pipelines.

[0003] Currently, the coating process inside pipes is done manually. However, pipes are large and long, making manual cleaning inefficient and reducing the overall processing efficiency. This leads to a shorter service life for the pipes and consequently increases processing costs.

[0004] In view of the above, this utility model is hereby proposed. Utility Model Content

[0005] To solve one of the above-mentioned technical problems, this utility model provides an anti-corrosion pipeline inner coating device.

[0006] This application provides the following technical solution: This application provides an anti-corrosion pipeline internal coating device, including: Equipment body; A conveying pipe, which is connected to the equipment body; A head end seat is provided at one end of the equipment body away from the conveying pipe. A nozzle and a brush are provided on the head end seat. The nozzle is connected to the conveying pipe. The brush is located between the nozzle and the conveying pipe. The brush is arranged around the circumference of the equipment body. A walking mechanism is disposed on the equipment body, and the walking mechanism has multiple rollers, which are arranged sequentially at intervals along the circumference of the equipment body.

[0007] Optionally, the walking mechanism includes a sliding sleeve and multiple movable linkage groups; The sliding sleeve is slidably fitted onto the device body; Each of the aforementioned movable linkage groups is arranged sequentially at intervals along the circumference of the equipment body; The movable linkage group includes a first linkage and a second linkage. One end of the first linkage is hinged to the sliding sleeve, one end of the second linkage is hinged to the equipment body, and the other end of the second linkage is hinged to the first linkage. The roller is disposed at the other end of the first linkage, and all rollers of the walking mechanism are located within the same trajectory circle. The sliding sleeve slides along the device body, which can drive the movable linkage assembly to deform in order to adjust the diameter of the trajectory circle.

[0008] Optionally, the corrosion-resistant pipe internal coating equipment includes a spring; The spring is sleeved on the device body; The two ends of the spring abut against the head end seat and the sliding sleeve, respectively.

[0009] Optionally, the walking mechanism includes a motor; The motor is mounted on the first connecting rod, and the motor and the roller are connected by a transmission to drive the roller to rotate.

[0010] Optionally, a first hinge seat is provided on the sliding sleeve, and a second hinge seat is provided on the device body; The first connecting rod is hinged to the first hinge seat; The second link is hinged to the second hinge seat, and the second link is hinged to the middle of the first link.

[0011] Optionally, the headstock includes a top seat and a front cover; The top seat is disposed at one end of the device body; The front cover is located at one end of the top seat away from the device body; The nozzle is provided on the front cover, and the application brush is provided on the top seat.

[0012] Optionally, the headstock includes a retaining ring; The application brush is disposed on the retaining ring and extends circumferentially along the retaining ring; The retaining ring is located between the front cover and the top seat; Fasteners are inserted through the retaining ring, top seat, and front cover to connect and secure the retaining ring, top seat, and front cover.

[0013] Optionally, the front cover surface is provided with a groove, and the nozzle is disposed in the groove.

[0014] Optionally, the front cover has a conical shell, and the conical shell is provided with a plurality of grooves spaced apart in sequence along the circumference of the device body; Each of the nozzles is respectively disposed in a corresponding groove.

[0015] Optionally, the anti-corrosion pipeline internal coating equipment includes a pump body, which is installed at one end of the equipment body; The delivery pipe is connected to the pump body; The pump body is connected to each of the nozzles via pipes; The pipe is located inside the main body of the equipment.

[0016] By adopting the above technical solution, this application has the following beneficial effects: The anti-corrosion pipeline internal coating equipment provided in this application is installed inside the pipeline during use. Multiple rollers roll against the inner wall of the pipeline to support the coating equipment, ensuring the stability of the nozzle and brush positions and the smooth movement of the equipment within the pipeline. The coating material is then conveyed to the nozzle via a delivery pipe for spraying. The equipment moves towards the head end seat, and simultaneously, the brush located between the top seat and the front cover applies the sprayed coating evenly to the inner wall of the pipeline. This achieves the effect of simultaneous spraying and even application while moving, thereby improving the efficiency and uniformity of the pipeline internal coating. Attached Figure Description

[0017] The accompanying drawings, which form part of this application, are used to provide a further understanding of the present invention. The illustrative embodiments and descriptions of the present invention are used to explain the present invention, but do not constitute an undue limitation of the present invention. Obviously, the drawings described below are merely some embodiments, and those skilled in the art can obtain other drawings based on these drawings without any creative effort.

[0018] Figure 1 This is a schematic diagram of the axial structure of one side of an anti-corrosion pipeline inner coating device proposed in this utility model; Figure 2 This is a schematic diagram of the axial structure on the other side of an anti-corrosion pipeline inner coating device proposed in this utility model; Figure 3 This is a schematic diagram of the main structure of an anti-corrosion pipeline internal coating device proposed in this utility model; Figure 4 This is a schematic diagram of the main structure of the brush area of ​​an anti-corrosion pipeline internal coating device proposed in this utility model; Figure 5 This is a schematic diagram of the axial structure of the body of an anti-corrosion pipeline internal coating device proposed in this utility model; Figure 6 This is a schematic diagram of the main structure of the anti-corrosion pipeline inner coating equipment proposed in this utility model.

[0019] In the diagram: 1. Equipment body; 2. Base; 3. Reinforcing rib; 4. Mounting seat; 5. Pump body; 6. Delivery pipe; 7. Second hinge seat; 8. Sliding sleeve; 9. First hinge seat; 10. Second connecting rod; 11. First connecting rod; 12. Roller; 13. Motor; 14. Top seat; 15. Spring; 16. Snap ring; 17. Anti-slip pad; 18. Application brush; 19. Front cover; 20. Groove; 21. Nozzle. Detailed Implementation

[0020] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. The following embodiments are used to illustrate this utility model, but are not intended to limit the scope of this utility model.

[0021] In the description of this utility model, it should be noted that the terms "upper", "lower", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation" and "connection" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0023] like Figures 1 to 6 As shown in the figure, this application provides an anti-corrosion pipeline internal coating device, including a device body 1, a delivery pipe 6, a head end seat, and a traveling mechanism. The delivery pipe 6 is connected to the device body 1, and the head end seat is disposed at one end of the device body 1 opposite to the delivery pipe 6. The head end seat is provided with a nozzle 21 and a coating brush 18. The nozzle 21 communicates with the delivery pipe 6, and the coating brush 18 is located between the nozzle 21 and the delivery pipe 6, and the coating brush 18 is arranged circumferentially around the device body. The traveling mechanism is disposed on the device body 1, and the traveling mechanism has a plurality of rollers 12, which are arranged sequentially at intervals along the circumference of the device body 1.

[0024] The anti-corrosion pipeline internal coating equipment provided in this application is installed inside the pipeline during use. Multiple rollers 12 roll against the inner wall of the pipeline to support the coating equipment, ensuring the stability of the nozzle 21 and the application brush 18, and ensuring smooth movement of the equipment inside the pipeline. The coating material is then transported to the nozzle 21 through the delivery pipe 6 for spraying outwards. The equipment moves towards the head end seat, and simultaneously, the application brush 18 located between the top seat 14 and the front cover 19 evenly coats the coating material sprayed onto the inner wall of the pipeline. This achieves the effect of spraying and wiping evenly while moving, thereby improving the efficiency of pipeline internal coating and the uniformity of the anti-corrosion pipeline internal coating.

[0025] In some possible implementations, the traveling mechanism includes a sliding sleeve 8 and multiple movable linkage groups. The sliding sleeve 8 is slidably fitted onto the device body 1, and each of the movable linkage groups is arranged sequentially at intervals along the circumference of the device body 1. Each movable linkage group includes a first linkage 11 and a second linkage 10. One end of the first linkage 11 is hinged to the sliding sleeve 8, one end of the second linkage 10 is hinged to the device body, and the other end of the second linkage 10 is hinged to the first linkage 11. A roller 12 is disposed at the other end of the first linkage 11, and each roller 12 of the traveling mechanism is located within the same trajectory circle. The sliding sleeve 8 slides along the device body, driving the movable linkage groups to deform, thereby adjusting the diameter of the trajectory circle. Thus, this device can adapt to pipes of different diameters, adjusting the diameter of the trajectory circle formed by the multiple rollers 12 to be the same as the inner diameter of the pipe to be coated, enabling coating of the inner walls of pipes of different diameters.

[0026] In some possible implementations, the anti-corrosion pipe internal coating device includes a spring 15, which is sleeved on the device body. The two ends of the spring 15 abut against the head end seat and the sliding sleeve 8, respectively. The spring 15 facilitates automatic adjustment of the trajectory circle diameter. As the spring 15 abuts against the sliding sleeve 8, it moves away from the head end seat, maximizing the trajectory circle. When the device enters the pipe, the pipe's inner diameter is smaller than the trajectory circle diameter. The pipe's inner wall compresses the roller 12, causing the sliding sleeve 8 to move towards the head end seat and compress the spring 15, thus adapting the trajectory circle diameter to the pipe. Furthermore, the roller 12, under the elastic force of the spring 15, compresses the pipe's inner wall, ensuring more stable support for the entire device.

[0027] In some possible implementations, the walking mechanism includes a motor 13 mounted on the first link 11, and the motor 13 is kinetically connected to the roller 12 to drive the roller 12 to rotate.

[0028] When in use, the equipment is placed inside the pipeline, and then the roller 12 is driven by the motor 13 to rotate. The coating equipment can then move automatically inside the pipeline, further improving the automation of the equipment, increasing the efficiency of coating, and further reducing the need for manual labor.

[0029] In some possible implementations, a first hinge seat 9 is provided on the sliding sleeve 8, and a second hinge seat 7 is provided on the equipment body 1. The first connecting rod 11 is hinged to the first hinge seat 9, and the second connecting rod 10 is hinged to the second hinge seat 7, with the second connecting rod 10 hinged at the middle of the first connecting rod 11. The hinge seats on the first connecting rod 11 and the second connecting rod 10 connect the sliding sleeve 8 and the equipment body 1, resulting in a more stable connection and extended service life.

[0030] In some possible implementations, the headstock includes a top seat 14 and a front cover 19. The top seat 14 is disposed at one end of the device body, and the front cover 19 is disposed at the end of the top seat 14 opposite to the device body. The nozzle 21 is disposed on the front cover 19, and the application brush 18 is disposed on the top seat 14.

[0031] In some possible implementations, the headstock includes a retaining ring 16, and the applicator brush 18 is disposed on the retaining ring 16 and extends circumferentially along the retaining ring 16. The retaining ring 16 is located between the front cover 19 and the top seat 14. Fasteners pass through the retaining ring 16, the top seat 14, and the front cover 19 to connect and fix the retaining ring 16, the top seat 14, and the front cover 19. The applicator brush 18 is clamped between the top seat 14 and the retaining ring 16. The top seat 14 and the retaining ring 16 can be separated or clamped by removing and installing the fasteners, thereby allowing replacement with a new applicator brush 18 or an applicator brush 18 with different bristle lengths. An anti-slip pad 17 is provided on the inner side of the retaining ring 16.

[0032] In some possible implementations, a groove 20 is provided on the surface of the front cover 19, and the nozzle 21 is disposed within the groove 20. The nozzle 21 is disposed within the groove 20 and can be protected by the front cover 19 to prevent damage to the nozzle 21 from impact.

[0033] In some possible implementations, the front cover 19 has a conical shell with a plurality of grooves 20 spaced apart along the circumference of the device body 1, and each nozzle 21 is disposed in a corresponding groove 20. The side of the conical shell away from the device body 1 has a smaller diameter than the side closer to the device body 1, thus providing a guiding effect when the device enters the pipe, making the process of entering the pipe easier.

[0034] In some possible implementations, the anti-corrosion pipe internal coating device includes a pump body 5 mounted at one end of the device body 1, a delivery pipe 6 connected to the pump body 5, and the pump body 5 connected to each of the nozzles 21 via pipes located inside the device body 1. The pump body 5 delivers the coating material to the nozzles 21, which then spray it onto the inner wall of the pipe.

[0035] In some possible implementations, a base 2 is provided on the side of the main body away from the front cover 19, and multiple reinforcing ribs 3 are fixedly connected in a circular shape between the main body 1 and the base 2.

[0036] In some possible implementations, the anti-corrosion pipe inner coating device also includes a mounting base 4, which is connected to the base 2, and the base 2 and the mounting base 4 are fixedly connected by bolts and nuts.

[0037] The preferred embodiments disclosed above are merely illustrative of this application. These preferred embodiments do not exhaustively describe all details, nor do they limit the application to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this application, thereby enabling those skilled in the art to better understand and utilize this application. This application is limited only by the claims and their full scope and equivalents.

Claims

1. A corrosion-resistant pipeline internal coating device, characterized in that, include: Equipment body; A conveying pipe, which is connected to the equipment body; A head end seat is provided at one end of the equipment body away from the conveying pipe. A nozzle and a brush are provided on the head end seat. The nozzle is connected to the conveying pipe. The brush is located between the nozzle and the conveying pipe. The brush is arranged around the circumference of the equipment body. A walking mechanism is disposed on the equipment body, and the walking mechanism has multiple rollers, which are arranged sequentially at intervals along the circumference of the equipment body.

2. The anti-corrosion pipeline internal coating equipment according to claim 1, characterized in that, The walking mechanism includes a sliding sleeve and multiple movable linkage groups; The sliding sleeve is slidably fitted onto the device body; Each of the aforementioned movable linkage groups is arranged sequentially at intervals along the circumference of the equipment body; The movable linkage group includes a first linkage and a second linkage. One end of the first linkage is hinged to the sliding sleeve, one end of the second linkage is hinged to the equipment body, and the other end of the second linkage is hinged to the first linkage. The roller is disposed at the other end of the first linkage, and all rollers of the walking mechanism are located within the same trajectory circle. The sliding sleeve slides along the device body, which can drive the movable linkage assembly to deform in order to adjust the diameter of the trajectory circle.

3. The anti-corrosion pipeline internal coating equipment according to claim 2, characterized in that, Including springs; The spring is sleeved on the device body; The two ends of the spring abut against the head end seat and the sliding sleeve, respectively.

4. The anti-corrosion pipeline internal coating equipment according to claim 2, characterized in that, The walking mechanism includes a motor; The motor is mounted on the first connecting rod, and the motor and the roller are connected by a transmission to drive the roller to rotate.

5. The anti-corrosion pipeline internal coating equipment according to claim 2, characterized in that, The sliding sleeve is provided with a first hinge seat, and the device body is provided with a second hinge seat; The first connecting rod is hinged to the first hinge seat; The second link is hinged to the second hinge seat, and the second link is hinged to the middle of the first link.

6. The anti-corrosion pipeline internal coating equipment according to claim 1, characterized in that, The headstock includes a top seat and a front cover; The top seat is disposed at one end of the device body; The front cover is located at one end of the top seat away from the device body; The nozzle is provided on the front cover, and the application brush is provided on the top seat.

7. The anti-corrosion pipeline internal coating equipment according to claim 6, characterized in that, The headstock includes a retaining ring; The application brush is disposed on the retaining ring and extends circumferentially along the retaining ring; The retaining ring is located between the front cover and the top seat; Fasteners are inserted through the retaining ring, top seat, and front cover to connect and secure the retaining ring, top seat, and front cover.

8. The anti-corrosion pipeline internal coating equipment according to claim 6, characterized in that, The front cover surface is provided with a groove, and the nozzle is disposed in the groove.

9. The anti-corrosion pipeline internal coating equipment according to claim 8, characterized in that, The front cover has a conical shell, and the conical shell is provided with a plurality of grooves spaced apart in sequence along the circumference of the device body; Each of the nozzles is respectively disposed in a corresponding groove.

10. The anti-corrosion pipeline internal coating equipment according to any one of claims 1-9, characterized in that, Includes a pump body, which is installed at one end of the equipment body; The delivery pipe is connected to the pump body; The pump body is connected to each of the nozzles via pipes; The pipe is located inside the main body of the equipment.

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